Related Manuals for ESAB Warrior YardFeed 200
Summary of Contents for ESAB Warrior YardFeed 200
- Page 1 Warrior™ YardFeed 200 Warrior™ YardFeed 200w Instruction manual 0463 387 131 US 20150918 Valid for: serial no. 528-xxx-xxxx...
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Page 2: Table Of Contents
Changing feed rollers ..................17 MAINTENANCE ....................18 Inspection and cleaning ..................18 ORDERING SPARE PARTS ................19 DIAGRAM ........................20 ORDERING NUMBERS .....................22 WEAR PARTS......................23 ACCESSORIES ......................27 Rights reserved to alter specifications without notice. 0463 387 131 © ESAB AB 2015... -
Page 3: Safety Precautions
3. Do not weld, cut or perform other hot work until the workpiece has been completely cleaned, to ensure there are no substances on the workpiece which might produce flammable or toxic vapors. Do not perform hot work on closed containers. They may explode. 0463 387 131 - 3 - © ESAB AB 2015... - Page 4 Connect the work cable to the workpiece as close as possible to the area being welded. e) Keep the welding power source and cables as far away from your body as possible. 0463 387 131 - 4 - © ESAB AB 2015...
- Page 5 5. For additional information, refer to CGA Standard P-1, "Precautions for Safe Handling of Compressed Gases in Cylinders", which is available from Compressed Gas Association, 1235 Jefferson Davis Highway, Arlington, VA 22202. 0463 387 131 - 5 - © ESAB AB 2015...
- Page 6 8. ANSI/AWS F4.1 - "Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances" MEANING OF SYMBOLS As used throughout this manual: Means Attention! Be Alert! 0463 387 131 - 6 - © ESAB AB 2015...
- Page 7 CAUTION! Means hazards which could result in minor personal injury. Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace.
- Page 8 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 387 131 - 8 - © ESAB AB 2015...
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Page 9: Introduction
The wire feed units are sealed and contain a four-wheel drive wire feed mechanism as well as control electronics. They can be used together with wire from ESAB, standard S200 Ø 200 mm / Ø 8 inch — 7.5 kg / 15 lbs. ESAB's accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 10: Technical Data
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40°C (104°F). 0463 387 131 - 10 - © ESAB AB 2015... - Page 11 Enclosure class The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. 0463 387 131 - 11 - © ESAB AB 2015...
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Page 12: Installation
WARNING! When welding in an environment with increased electrical danger, only power sources intended for this environment may be used. These power sources are marked with the symbol Lifting instructions 0463 387 131 - 12 - © ESAB AB 2015... -
Page 13: Operation
Before threading welding wire, make sure the chisel point and burrs have been removed from the end of the wire to prevent the wire from jamming in the torch liner. 0463 387 131 - 13 - © ESAB AB 2015... -
Page 14: Connections And Control Devices
(cooling unit) ** power source (cooling unit) *For setting of display wire feed speed unit, see the "Function" section. ** Cooling water connections are only available on certain models. 0463 387 131 - 14 - © ESAB AB 2015... -
Page 15: Function
SCT is a way to stop the welding with some small short circuits to reduce the end crater and oxidation. It also gives the advantage of a good start performance with solid wire. 0463 387 131 - 15 - © ESAB AB 2015... -
Page 16: Wire Feed Pressure
Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder's pressure rollers. It is important that the pressure is not too high. Figure A Figure B 0463 387 131 - 16 - © ESAB AB 2015... -
Page 17: Replacing And Inserting Wire
During installation, repeat the above in reverse order. Choice of track in the feed rollers Turn the feed roller with the dimensioning mark for the required track toward you. 0463 387 131 - 17 - © ESAB AB 2015... -
Page 18: Maintenance
The wear parts of the welding torch should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feeding. Regularly blow the wire guide clean and clean the contact tip. 0463 387 131 - 18 - © ESAB AB 2015... -
Page 19: Ordering Spare Parts
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 20: Diagram
DIAGRAM DIAGRAM Warrior™ Yard Feed 200 0463 387 131 - 20 - © ESAB AB 2015... - Page 21 DIAGRAM 0463 387 131 - 21 - © ESAB AB 2015...
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Page 22: Ordering Numbers
Warrior™ YardFeed 200 0459 906 901 Warrior™ YardFeed 200w with water cooling 0463 390 001 Spare parts list Instruction manuals and the spare parts list are available on the Internet at: www.esab.com 0463 387 131 - 22 - © ESAB AB 2015... -
Page 23: Wear Parts
1.2 A2 & 1.6 A2 Only use pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch. 0463 387 131 - 23 - © ESAB AB 2015... - Page 24 WEAR PARTS 0463 387 131 - 24 - © ESAB AB 2015...
- Page 25 In order to weld with aluminium wire, U-shaped rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminum wire, equipped with appropriate wear parts. 0463 387 131 - 25 - © ESAB AB 2015...
- Page 26 WEAR PARTS 0463 387 131 - 26 - © ESAB AB 2015...
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Page 27: Accessories
Connection set water, 50 mm², 19/19 pole 0459 836 572 10 m 0459 836 573 15 m 0459 836 574 25 m 0459 836 575 35 m 0459 836 576 164 ft (50 m) 0463 387 131 - 27 - © ESAB AB 2015... - Page 28 ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES CUSTOMER SERVICE QUESTIONS: Telephone: (800) 362-7080 / Fax: (800) 634-7548 Hours: 8.00 AM to 7:00 PM EST Order Entry Product Availability Pricing Order Information Returns ENGINEERING SERVICE: Telephone: (834) 664-4416 / Fax: (800) 446-5693 Hours: 7.30 AM to 5:00 PM EST...
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