Related Manuals for ESAB Warrior YardFeed 200
Summary of Contents for ESAB Warrior YardFeed 200
- Page 1 Warrior™ YardFeed 200 Warrior™ YardFeed 200w Instruction manual Valid for: serial no. 802-xxx-xxxx 0463 387 201 GB 20180115...
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Page 3: Table Of Contents
Replacing and inserting wire..............Changing feed rollers................MAINTENANCE ................... Inspection and cleaning................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................20 WEAR PARTS...................... ACCESSORIES ....................26 Rights reserved to alter specifications without notice. 0463 387 201 © ESAB AB 2018... -
Page 4: Safety
Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 • Keep your head out of the fumes • Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area 0463 387 201 - 5 - © ESAB AB 2018...
- Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. 0463 387 201 - 6 - © ESAB AB 2018...
- Page 7 1 SAFETY ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 387 201 - 7 - © ESAB AB 2018...
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Page 8: Introduction
The wire feed units are sealed and contains a four-wheel drive wire feed mechanism as well as control electronics. They can be used together with wire from ESAB, standard S200 Ø 200 mm / Ø 8 in. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 9: Technical Data
Enclosure class The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. 0463 387 201 - 9 - © ESAB AB 2018... -
Page 10: Installation
WARNING! When welding in an environment with increased electrical danger, only power sources intended for this environment may be used. These power sources are marked with the symbol Lifting instructions 0463 387 201 - 10 - © ESAB AB 2018... -
Page 11: Operation
Before threading welding wire, make sure the chisel point and burrs have been removed from the end of the wire to prevent the wire from jamming in the torch liner. 0463 387 201 - 11 - © ESAB AB 2018... -
Page 12: Connections And Control Devices
(cooling unit) ** power source (cooling unit) *For setting of display wire feed speed unit, see the "Function" section. ** Cooling water connections are only available on certain models. 0463 387 201 - 12 - © ESAB AB 2018... -
Page 13: Function
SCT is a way to stop the welding with some small short circuits to reduce the end crater and oxidation. It also gives the advantage of a good start performance with solid wire. 0463 387 201 - 13 - © ESAB AB 2018... -
Page 14: Wire Feed Pressure
Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder's pressure rollers. It is important that the pressure is not too high. Figure A Figure B 0463 387 201 - 14 - © ESAB AB 2018... -
Page 15: Replacing And Inserting Wire
During installation, repeat the above in reverse order. Choice of track in the feed rollers Turn the feed roller with the dimensioning mark for the required track towards you. 0463 387 201 - 15 - © ESAB AB 2018... -
Page 16: Maintenance
The welding torch's wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0463 387 201 - 16 - © ESAB AB 2018... -
Page 17: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 18: Diagram
DIAGRAM DIAGRAM Warrior™ Yard Feed 200 0463 387 201 - 18 - © ESAB AB 2018... - Page 19 DIAGRAM 0463 387 201 - 19 - © ESAB AB 2018...
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Page 20: Ordering Numbers
Warrior™ YardFeed 200 0459 906 901 Warrior™ YardFeed 200w with water cooling 0463 390 001 Spare parts list Instruction manuals and the spare parts list are available on the Internet at: www.esab.com 0463 387 201 - 20 - © ESAB AB 2018... -
Page 21: Wear Parts
Ø 2.0 mm plastic for 0.8-1.6 mm (0079 in. plastic for .030-1/16 in.) HI 3 0191 496 114 HI 4 0215 701 007 Locking washer HI 5a 0459 440 001 Motor gear euro, drive gear 0463 387 201 - 21 - © ESAB AB 2018... - Page 22 1.6 A2 Only use pressure and feed rollers marked A2 , R2 or S2 . The rollers are marked with wire dimension in mm, some are also marked with inches. 0463 387 201 - 22 - © ESAB AB 2018...
- Page 23 WEAR PARTS 0463 387 201 - 23 - © ESAB AB 2018...
- Page 24 In order to weld with aluminium wire, U-shaped rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts. 0463 387 201 - 24 - © ESAB AB 2018...
- Page 25 WEAR PARTS 0463 387 201 - 25 - © ESAB AB 2018...
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Page 26: Accessories
Connection set water, 50 mm², 19/19 pole 0459 836 572 10 m 0459 836 573 15 m 0459 836 574 25 m 0459 836 575 35 m 0459 836 576 50 m 0463 387 201 - 26 - © ESAB AB 2018... - Page 27 ACCESSORIES 0463 387 201 - 27 - © ESAB AB 2018...
- Page 28 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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