Related Manuals for ESAB WeldCloud
Summary of Contents for ESAB WeldCloud
- Page 1 WeldCloud™ Universal Connector Instruction manual Valid for: serial no. OP132YY-XXXXXX 0463 601 001 GB 20220401...
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Page 3: Table Of Contents
4.4.2 Downloading and installing the WeldCloud Link application ....4.4.3 Powering up the WeldCloud™ Universal Connector......4.4.4 Pairing the Android device to the WeldCloud™ Universal Connector.. 4.4.5 Connecting the WeldCloud™ Universal Connector to a local Wi-Fi network and to WeldCloud Cloud Platform........... 4.4.6 Setup additional weld parameters ............ -
Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Do not expose a battery to fire or excessive temperature. Exposure to fire or temperature above +130 °C (+266 °F) may cause explosion. WARNING! Do not connect the WeldCloud™ Universal Connector to a welding power source used in MMA mode. It can trigger or activate welding mode. CAUTION!
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 601 001 - 6 - ©...
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Page 7: Introduction
The welding current and welding voltage are measured and the collected data is sent to the WeldCloud™ cloud via Wi-Fi and the local network. To install WeldCloud™ Universal Connector, access to WeldCloud™ web service is required. -
Page 8: Technical Data
3 TECHNICAL DATA TECHNICAL DATA WeldCloud™ Universal Connector, Valid from serial no. 849-xxx-xxxx, OP132YY-XXXXXX Permissible load (I 60% duty cycle 500 A 100% duty cycle 400 A 15 A / 14.8 V to 500 A / 39 V TIG HF 15 A / 10.6 V to 500 A / 30 V 10–100 V Current and power at U = 30 V: 0.3 A... -
Page 9: Installation
It is the user's responsibility to take adequate precautions. WARNING! Assure cables make full contact! NOTE! If you at any time need assistance, the chat support in WeldCloud is manned and available. Go to https://esabcloud.com, and find the support chat in the lower right corner. Main components... -
Page 10: Inserting The Lithium-Ion Battery Into The Electronics Box
This will void the warranty. Connect the torch and the work lead to the sensor box, ensure the correct polarity (with respect to the welding output terminals) depending on the welding method used. 0463 601 001 - 10 - © ESAB AB 2022... -
Page 11: Replacing Connector
NOTE! If the WeldCloud™ Universal Connector is used together with a power source with a Voltage Reduction Device (VRD), check that VRD functionality is maintained after the installation! 4.3.1... - Page 12 Tighten the Allen screws to fasten the cable wire in the brass connector (6). Tigthen the Allen screws to be aligned with or below the surface of the brass connector. Pull the rubber housing back (7) until it completely covers the brass connector (5). 0463 601 001 - 12 - © ESAB AB 2022...
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Page 13: Setup Of Weldcloud™ Universal Connector
It is recommended to follow the online instructions. For more information visit https://esab.com/weldcloud_guide. 4.4.1 Setting up a site in WeldCloud Before setting up a Universal Connector, a Site in WeldCloud is required: Go to https://esabcloud.com. Login to your account. 0463 601 001 - 13 - ©... - Page 14 If you want to organize your machines further, it is possible to add sib-sites. Click on the 3 dots next to a site to open the menu. Click on Add site under New site in the pop-up menu. 0463 601 001 - 14 - © ESAB AB 2022...
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Page 15: Downloading And Installing The Weldcloud Link Application
Downloading and installing the WeldCloud Link application Download the latest software version of the Android application WeldCloud Link from the Google Play store. The WeldCloud Link application is found in the Google Play store, scan the QR-code below. Install the WeldCloud Link application on the preferred Android device. -
Page 16: Connecting The Weldcloud™ Universal Connector To A Local Wi-Fi
Connecting the WeldCloud™ Universal Connector to a local Wi-Fi network and to WeldCloud Cloud Platform 1. Create a site in WeldCloud or make sure there is an existing site that can be accessed by your account. See XXX. 2. In WeldCloud Link, click the menu button in the top left corner to open the menu. -
Page 17: Setup Additional Weld Parameters
Login to WeldCloud and go to WeldCloud Fleet. In the left-hand menu, go to Operator management and Operators. Click Add operator and add any WeldCloud user as an Operator or invite a new user using their email. In the left-hand menu, go to Operator management and Groups. -
Page 18: Factory Reset
To clear all user data, configurations from the Universal connector and to reset the Welding unit password, a Factory reset can be performed. Connect to the Universal Connector with WeldCloud Link. Go to Welding Unit Setup in the left-hand menu. Click FACTORY RESET. -
Page 19: Operation
If the mobile application is connected, the system will be on for 20 minutes. If the system was started using the push-button, the system will also be on for 20 minutes The WeldCloud™ Universal Connector can always be turned on or off manually by the push-button on the electronics box. Status indication LEDs Four status indication LEDs (Light-Emitted Diodes) are located on the electronics box. - Page 20 System on or Sleep mode Orange fixed Welding ongoing 3. Bluetooth LED Indication Explanation Bluetooth off, No connection possible Blue short flash every 2 seconds Ready for pairing Blue fixed Connected 0463 601 001 - 20 - © ESAB AB 2022...
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Page 21: Measuring And Storing Data
• The amount of information entered into the system prior to welding After each weld, the data is automatically sent to WeldCloud™. If the connection to the cloud is lost, the data is internally stored in WeldCloud™ Universal Connector. More than 10,000 weld seams of 10 seconds can be stored. - Page 22 Continuous switching on of the Universal Connector even without welding current. • Incorrect current and voltage displays on the mobile device. • Potentially short seams in the WeldCloud with wrong values. • Battery discharge. To identify test voltage: Connect the Universal Connector to the power source.
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Page 23: Maintenance
The accuracy of the external sensor is recommended to be validated periodically. The validation can be coordinated with the user's validation of welding equipment in general. If accuracy is found to be out of tolerance, contact an authorized ESAB distributor or service centre for further assistance. -
Page 24: Troubleshooting
The Wi-Fi LED should be on with a white fixed light. If the Wi-Fi LED is flashing with a white short flash every 2 seconds, connect the WeldCloud™ Universal Connector to the local Wi-Fi network. If the Wi-Fi LED is flashing steadily in white, connect the WeldCloud™... -
Page 25: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 26: Diagram
DIAGRAM DIAGRAM 0463 601 001 - 26 - © ESAB AB 2022... -
Page 27: Ordering Numbers
ORDERING NUMBERS ORDERING NUMBERS Ordering number Denomination Type 0445 690 880 WeldCloud™ Universal Connector Basic 0463 602 001 Service manual WeldCloud™ Universal Connector 0463 603 001 Spare parts list WeldCloud™ Universal Connector 0463 601 001 - 27 - © ESAB AB 2022... -
Page 28: Wear Parts
WEAR PARTS WEAR PARTS Ordering number Denomination Notes 0194 008 101 Lithium Coin Cell Battery 3 V, 225 mAh 0445 670 001 Lithium-ion battery Type 18650 0463 601 001 - 28 - © ESAB AB 2022... -
Page 29: Accessories
OKC 95 female cable connection (4 pieces) 0365 557 001 Angle connection, 1 male, 2 female 0365 558 001 Angle connection, 2 male, 1 female 0700 006 899 Return cable, 3 metres, OKC 50 0463 601 001 - 29 - © ESAB AB 2022... - Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...