ESAB Aristo W82 Instruction Manual
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Aristo®
W8
2
Instruction manual
0460 971 101 GB 20140521
Valid for: W82: 905-, 944- xxx-xxxx Retrofit W82: 419-xxx-xxxx

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Summary of Contents for ESAB Aristo W82

  • Page 1 Aristo® Instruction manual 0460 971 101 GB 20140521 Valid for: W82: 905-, 944- xxx-xxxx Retrofit W82: 419-xxx-xxxx...
  • Page 3: Table Of Contents

    Connections and control devices..............13 Overheating protection..................13 MAINTENANCE ....................14 Inspection and cleaning ..................14 ORDERING SPARE PARTS ................15 DIAGRAM ........................16 ORDERING NUMBERS .....................19 ACCESSORIES ......................20 Rights reserved to alter specifications without notice. 0460 971 101 © ESAB AB 2014...
  • Page 4: Safety

    1 SAFETY SAFETY NOTE! The unit is tested by ESAB in a general set-up. The responsibility for safety and function, of the specific set-up, lies with the integrator. Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions.
  • Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0460 971 101 - 5 - © ESAB AB 2014...
  • Page 6 For further information contact the nearest ESAB dealer. CAUTION! Read and understand the instruction manual before installing or operating. ESAB can provide you with all necessary welding protection and accessories. 0460 971 101 - 6 - © ESAB AB 2014...
  • Page 7: Introduction

    Communication protocols: DeviceNet, Profibus, CANopen and Ethernet. is used together with ESAB's CANbus equipped power sources for welding automation. For power source and wire feed unit handling, see the relevant instruction manual.
  • Page 8: Technical Data

    The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is intended for indoor and outdoor use. 0460 971 101 - 8 - © ESAB AB 2014...
  • Page 9: Installation

    For instructions on how to connect the Retrofit Aristo® W8 , see the Service manual for W8 or contact the nearest ESAB Service Center or distributor. Connection of Aristo® W82 to ESAB's Mig 3001i, Mig 4001i and Mig 6502c power sources Connect the W8 with a 2 m cable and place it on the floor or on a stand next to the power source.
  • Page 10: System Description

    3. Export weld data sets from the U8 memory to a USB memory (see chapter Export/Import in the U8 instruction manual). 4. Turn off the power source's main switch. 5. Remove the USB memory. 0460 971 101 - 10 - © ESAB AB 2014...
  • Page 11: Convert The U82 Stand Alone Unit To A Presentation Unit

    4. Connection between welding power source and control panel - “Internal CAN”. NOTE! If the wire feed unit, RoboFeed, is not used, a separate arc voltage feedback is required to the measurement contact on the control unit. 0460 971 101 - 11 - © ESAB AB 2014...
  • Page 12 4 INSTALLATION 0460 971 101 - 12 - © ESAB AB 2014...
  • Page 13: Operation

    Connection for measurement cable for arc voltage feedback and emergency stop signal, measurement kit 4. Internal CAN Connections for communication with ESAB wire feed unit and control panel 5. LAN Connection to network, Ethernet 6. CAN to welding power source Connection for communication with welding power source 7.
  • Page 14: Maintenance

    Inspection and cleaning Regularly check that the control unit is in electrical contact with the power source and that the connections are fault-free and correctly connected. 0460 971 101 - 14 - © ESAB AB 2014...
  • Page 15: Ordering Spare Parts

    Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.
  • Page 16: Diagram

    DIAGRAM DIAGRAM Aristo® W8 0460 971 101 - 16 - © ESAB AB 2014...
  • Page 17 DIAGRAM 0460 971 101 - 17 - © ESAB AB 2014...
  • Page 18 DIAGRAM Retrofit Aristo® W8 0460 971 101 - 18 - © ESAB AB 2014...
  • Page 19: Ordering Numbers

    Retrofit Aristo® W8 0459 839 038 Spare parts list W8 0740 800 203 Service manual W8 Instruction manuals and the spare parts list are available on the Internet at: www.esab.com 0460 971 101 - 19 - © ESAB AB 2014...
  • Page 20: Accessories

    Connection set CAN Robot for Aristo® Integrated* 7.5 m 0462 062 001 USB memory 2 Gb 0459 314 880 Terminating resistor* *Not applicable for Retrofit Aristo® W8 with ordering number 0465 826 881. 0460 971 101 - 20 - © ESAB AB 2014...
  • Page 21 ACCESSORIES 0460 971 101 - 21 - © ESAB AB 2014...
  • Page 22 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...

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