Beckhoff AS2022-0H10 Operating Instructions Manual

Beckhoff AS2022-0H10 Operating Instructions Manual

Stepper motor

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AS2000
Stepper motor
Operating instructions | EN
9/10/2019 | Version 2.1

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Table of Contents
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Summarization of Contents

Documentation Notes
Disclaimer
Covers documentation care, revisions, trademarks, and patent information for Beckhoff products.
Trademarks
Lists registered and licensed brands of Beckhoff Automation GmbH & Co. KG.
Patents
Details patent rights for EtherCAT and TwinCAT technologies.
Limitation of Liability
Defines Beckhoff's liability and exclusions related to product modifications and documentation compliance.
Copyright
States restrictions on copying, distribution, and utilization of the document without authorization.
Version Numbers
Details the version history and changes introduced in different issues of the operating instructions.
Scope of Documentation
Lists the documents that constitute the complete documentation for the AS2000 series.
Staff Qualification
Specifies the required knowledge and experience for personnel handling the product.
Safety and Instruction
Emphasizes reading safety instructions and warning notices for safe product handling.
Explanation of Symbols
Defines various symbols used for clear arrangement and to identify important text passages.
Pictograms
Explains the meaning of warning triangles, notes, information signs, and example symbols.
Beckhoff Services
Provides contact information and details for support, training, and service from Beckhoff.
For Your Safety
Safety Pictograms
Explains safety pictograms found on products and their protective function.
Warning of a Hot Surface
Alerts users to burn risks from hot motor housing and advises on cooling time.
Avoid Shocks to the Shaft
Warns about potential damage to optical encoder systems from excessive axial/radial forces.
General Safety Instructions
Provides general safety notes for handling motors, emphasizing proper installation and operation.
Before Operation Safety Checks
Lists key safety checks and preparations required before operating the motors.
During Operation Safety Precautions
Details safety precautions to be observed while the motor is in operation.
After Operation Safety Steps
Outlines safety steps to be taken after the motor has finished operation.
Product Overview
Name Plate Information
Describes the information found on the motor's name plate and the meaning of each item.
Type Key Explained
Explains the structure of the AS2000 series type key for product identification.
Key Product Characteristics
Highlights key features like NEMA flange sizes, step angle, power range, and protection class.
Ordering Options and Retrofitting
Details how ordering options are defined via the type key and that components cannot be retrofitted.
Intended Use and Documentation
Specifies the intended applications for AS2000 series motors and required documentation.
Improper Use Definition
Defines improper use, exceeding permissible values, and unsuitable operating areas for the motors.
Technical Data
Definitions and Terms
Provides definitions for technical terms, environmental conditions, and operating details for the motors.
Operation and Environment Data
Specifies environmental requirements and conditions for intended use to ensure product longevity.
Step Mode and Limit Speeds
Details step modes and corresponding limit speeds for the stepper motor terminals.
AS202x Electrical and Mechanical Data
Presents electrical and mechanical data for the AS202x series stepper motors.
AS202x Dimensional Drawings
Provides dimensional drawings for AS2021, AS2022, and AS2023 motors with and without encoder.
AS2021 Torque-Speed Curves
Shows torque-speed curves for AS2021-0D00 and AS2021-0D10 motors under different operating conditions.
AS2022 Torque-Speed Curves
Displays torque-speed curves for AS2022-0H00 and AS2022-0H10 motors under various operating conditions.
AS2023 Torque-Speed Curves
Presents torque-speed curves for AS2023-0H00 and AS2023-0H10 motors under different operating modes.
AS2023-0J Torque-Speed Curves
Shows torque-speed curves for AS2023-0J00 and AS2023-0J10 motors in open loop and vector control.
AS204x Electrical and Mechanical Data
Lists electrical and mechanical data for the AS2041, AS2042, and AS2043 stepper motor series.
AS204x Dimensional Drawings
Includes dimensional drawings for AS2041, AS2042, and AS2043 motors with and without encoder.
AS2041-1H Torque-Speed Curves (Open Loop)
Displays torque-speed curves for AS2041-1H00 and AS2041-1H10 motors in open loop operation.
AS2041-1H Torque-Speed Curves (Vector Control)
Presents torque-speed curves for AS2041-1H10 motors in vector control mode.
AS2042-1H Torque-Speed Curves (Open Loop)
Shows torque-speed curves for AS2042-1H00 and AS2042-1H10 motors in open loop operation.
AS2042-1H Torque-Speed Curves (Vector Control)
Displays torque-speed curves for AS2042-1H10 motors in vector control mode.
AS2043-1J Torque-Speed Curves (Open Loop)
Presents torque-speed curves for AS2043-1J00 and AS2043-1J10 motors in open loop operation.
AS2043-1J Torque-Speed Curves (Vector Control)
Shows torque-speed curves for AS2043-1J10 motors in vector control mode.
Elastomer Coupling AX2090-+EC05 Data
Details mechanical data and dimensional drawings for the AX2090-+EC05 elastomer coupling.
AX2090-+EC05 Coupling Drawings
Provides dimensional drawings for elastomer couplings with different shaft diameter combinations.
AX2090-+EC10 Elastomer Coupling Data
Lists mechanical data for the AX2090-+EC10 elastomer coupling with different shaft diameter options.
AX2090-+EC10 Coupling Drawings
Includes dimensional drawings for the AX2090-+EC10 elastomer coupling.
Scope of Supply
Packaging Instructions
Describes items included in the delivery and provides instructions for handling printed on packaging.
Transport and Storage
Transport and Storage Conditions
Outlines conditions for transport and storage, including climate category, temperature, humidity, and stacking height.
Safe Transport Guidelines
Provides warnings and instructions for safe transportation of motors, avoiding impacts and falls.
Long-term Storage Recommendations
Gives guidelines for maximum storage time, recurring inspections, and preventing condensation.
Technical Description
Motor Mounting Positions
Specifies the standard installation positions (IM B5) and warnings about liquid ingress in vertical mounting.
Feedback System Resolution
Provides information on the resolution of the motor feedback systems.
Shaft End A Details
Describes force transmission via coupling/shaft end and radial/axial forces.
Mechanical Installation
Flange Mounting Components
Details components for mounting motors, including bore diameter and tightening torque for cheese-head screws.
Output Elements Safety
Provides warnings about securing moving parts and protecting the motor from inadmissible load and ensuring earthing.
Bearing Load and Toothed Belt Drives
Explains how to avoid mechanically overdetermined support and considerations for radial loads from toothed belt drives.
Mounting Output Elements Safely
Instructs on safe handling of hot output elements and correct mounting of drive elements on the motor shaft.
Dismantling Output Elements
Details the process of dismantling output elements using gear pullers and degreasing the motor shaft.
Elastomer Coupling Preparation
Provides information on preparing for elastomer coupling installation, lubricant compatibility, and assembly.
Coupling Hub Machining and Mounting
Warns against exceeding permissible bore diameter and provides mounting instructions for coupling hubs.
Electrical Installation
Connection Technology and Cables
Overview of cables and connectors, recommending Beckhoff cables and warning about soiling/damage.
Feedback Cable Connection
Guides on connecting feedback cables, ensuring poles and threads are clean and connectors are pushed straight.
Power and Protective Earth Connection
Details connecting power and establishing protective earth, including torque specifications.
EL7037 Terminal Wiring
Provides wiring diagrams and order keys for motor and encoder cables for the EL7037 terminal.
EL7047 Terminal Wiring
Shows wiring diagrams and order keys for motor and encoder cables for the EL7047 terminal.
EP7041 Module Wiring
Details wiring for motor and encoder cables for the EP7041 module for high-speed applications.
Commissioning
Pre-Commissioning Checks
Lists checks required before commissioning, including drive damage, installation, and connections.
Commissioning and Configuration
Outlines steps during commissioning, configuration using TwinCAT DriveManager, and axis setup.
Operational Checks and After-Operation Safety
Lists operational checks and emphasizes safe machine condition and rotor stoppage after operation.
Maintenance and Cleaning
Approved Cleaning Agents
Provides lists of approved and non-approved cleaning agents for the motors.
Component Maintenance Intervals
Details maintenance work and intervals for components like ball bearings, motors, cables, and plugs/sockets.
Accessories
Connection Cables, Gear Units, and Couplings
Describes connection cables, gear units, and elastomer couplings for motor applications.
Fault Correction
Motor Faults: Errors and Causes
Provides a table listing common motor errors, their causes, and corresponding solutions.
Motor Fault Troubleshooting
Continues the fault correction table, detailing solutions for issues like power supply, feedback cable, and connector problems.
Decommissioning
Safe Disassembly and Disposal
Provides instructions for safe disassembly and proper disposal of motors and their components.
Guidelines and Standards
Product Standards and EU Conformity
Lists applicable product standards, directives, and EU conformity requirements for Beckhoff products.

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