Vertiv NetSure Series User Manual

Vertiv NetSure Series User Manual

Rectifier module

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NetSure™
Rectifier Module
User Manual (UM1R483500e), Revision R
Specification Number: 1R484000e, 1R483500e, 1R483200e, 1R483200
Model Number: R48-4000e, R48-3500e, R48-3200e, R48-3200

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Summary of Contents for Vertiv NetSure Series

  • Page 1 NetSure™ Rectifier Module User Manual (UM1R483500e), Revision R Specification Number: 1R484000e, 1R483500e, 1R483200e, 1R483200 Model Number: R48-4000e, R48-3500e, R48-3200e, R48-3200...
  • Page 2 Vertiv Group Corporation is strictly prohibited. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.
  • Page 3: Table Of Contents

    Troubleshooting ..............................26 Rectifier Current Sharing Imbalance ....................... 26 Rectifier Fault Symptoms and Troubleshooting ................26 Replacement Procedures ........................... 28 Rectifier Replacement ............................28 Rectifier Fan Replacement ..........................29 Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 4: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 5: Important Safety Instructions

    ALERT! Installation or removal of equipment containing static sensitive components requires careful handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 6: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 7: Introduction

    (55.2 A @ -58 VDC to 66.6 A @ -48 VDC). • Output Characteristics: Refer to Figure 1, Figure 2, Figure 3, and Figure 4 for graphs of rectifier output voltage vs. output current. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 8 15 days in a year. (This refers to a total of 120 hours in any given year, but no more than 15 occurrences in that one- year period.) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 9 Output Voltage vs. Output Current [R48-3200e (1R483200e)] R48-3200e Output Voltage vs. Output Current at Output Current (A) Figure 4: Output Voltage vs. Output Current [R48-3200 (1R483200)] R48-3200 Output V Output Current (A) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 10 Input Voltage (Vac) Figure 7: Power Derating Based on Input Voltage (R48-3200e [1R483200e]) Input Voltage (Vac) Figure 8: Power Derating Based on Input Voltage (R48-3200 [1R483200]) Input Voltage (Vac) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 11 R48-3200e Output Power vs. Temperature at 290 Vac 176 Vac Temperature (°C) Figure 12: Typical Thermal Power Limit Curve (R48-3200 [1R483200]) R48-3200 Output Power vs. Temperature at 290 Vac 176 Vac Temperature (°C) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 12 Typically 13 millivolts rms. Does not exceed 30 millivolt rms. • Output Discharge: The output capacitors automatically discharge when the rectifier is disconnected from the batteries and AC is turned OFF. Time constant is less than 1 minute. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 13: Ac Input Ratings

    • Inrush Current: Peak does not exceed 1.5 times the steady state peak value of the input current at full load, nominal input voltage, and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 14 Maximum Input Current: at 100% of full load with output adjusted to 58 VDC as measured at the shelf output terminals. Nominal Input Input Input Current Voltage Voltage (Amperes) 208/240 21.0 15.4 Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 15 Maximum Input Current: at 100% of full load with output adjusted to 58 VDC as measured at the shelf output terminals. Nominal Input Input Input Current Voltage Voltage (Amperes) 208/240/277 21.60 Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 16 Maximum Input Current: at 100% of full load with output adjusted to 58 VDC as measured at the shelf output terminals. Nominal Input Input Input Current Voltage Voltage (Amperes) 208/240 19.30 Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 17 Maximum Input Current: at 100% of full load with output adjusted to 58 VDC as measured at the shelf output terminals. Nominal Input Voltage Input Voltage Input Current (Amperes) 208/240 20.42 Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 18: Environmental Ratings

    • Relative Humidity: This rectifier is capable of operating in an ambient relative humidity range of 0 % to 95 %, non-condensing. • Altitude: 2000 m (6560 ft) at full power (power limited for heights above 2000 m). Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 19: Compliance Information

    • Constant Current Mode: If load increases to the current limit setting, output voltage decreases linearly to maintain output current at the current limit setting. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 20 (by turning power to the rectifier off or by removing the rectifier, waiting until the LEDs on the rectifier extinguish, then turning power to the rectifier on or re-inserting the rectifier). Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 21 The rectifier will not suffer any damage, when subjected to repetitive AC switch on / switch off operations. Current Walk-In (if enabled via controller): 90 % load in > 8 S, 100 % load in < 124 s. According to Telcordia GR-947-CORE, R3-19. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 22: Mechanical Specifications

    Millimeters: 132.0 (Height) X 85.3 (Width) X 287.0 (Depth) Inches: 5.20 (Height) X 3.36 (Width) X 11.3 (Depth) • Weight: 3.5 kg (7.7 lbs). • Indicators: Power (Green) Protection (Yellow) Alarm (Red) Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 23: Operation

    Table 2. NOTE! DC voltage must be present at the rectifier output terminals (from battery or an operating rectifier) or AC voltage at the input terminals. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 24: Rectifier High Voltage Shutdown And Lockout Restart

    Turn the power to the rectifier off or remove the rectifier, wait 30 seconds or more (until the LEDs on the rectifier extinguish), then turn the power to the rectifier on or re-insert the rectifier. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 25: Installing Rectifiers

    Certain functions (i.e. rectifier current limit, rectifier addressing) may require adjustment when adding or replacing a rectifier Module. Refer to the Power System documentation for instructions. Figure 16: Installing a Rectifier Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 26: Troubleshooting And Repair

    • Power Indicator (Green) OFF • Protection Indicator (Yellow) ON • Protection Indicator (Yellow) Flashing • Alarm Indicator (Red) ON • Alarm Indicator (Red) Flashing Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 27 Rectifier addresses Replace the rectifier. contradictory. Alarm Fan not operating Indicator (rectifier shuts down). Replace the fan. (Red) Flashing Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 28: Replacement Procedures

    Verify that the rectifiers are operating normally. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 29: Rectifier Fan Replacement

    Reinstall the rectifier and again check for proper airflow. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 30 Figure 17: Rectifier Fan Replacement Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 31 This page is intentionally blank. Vertiv | NetSure Rectifier Module User Manual (UM1R483500e) | Rev. R...
  • Page 32 VertivCo.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM1R483500e (RR 09/18)

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