Sullair LS-32 Operator's Manual And Parts List
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Sullair LS-32 Operator's Manual And Parts List

Sullair LS-32 Operator's Manual And Parts List

Industrial rotary screw air compressor 350-400hp low pressure air-cooled standard and 24kt
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INDUSTRIAL ROTARY SCREW
AIR COMPRESSOR
LOW PRESSURE
STANDARD and 24KT
LS-3 3 2
350-400HP
AIR-COOLED
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250142-816
©Sullair Corporation

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Summary of Contents for Sullair LS-32

  • Page 1: Air Compressor

    INDUSTRIAL ROTARY SCREW AIR COMPRESSOR LS-3 3 2 350-400HP LOW PRESSURE AIR-COOLED STANDARD and 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250142-816 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, main- tenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION Section 3 SPECIFICATIONS 3.1 SULLAIR SERIES LS-32 SPECIFICATIONS 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS 3.3 LUBRICATION GUIDE- 24KT COMPRESSORS 3.4 APPLICATION GUIDE 3.5 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE Figure 3-2 Identification- LS-32 Air-cooled...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 ELECTRICAL PREPARATION 4.7 MOTOR ROTATION DIRECTION CHECK Section 5 SUPERVISOR 5.1 SUPERVISOR KEYBOARD LAYOUT 5.2 MAIN DISPLAY 5.3 FUNCTION MENU 5.4 STATUS- CURRENT PRESSURES, TEMPERATURES,...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section 7 MAINTENANCE 7.1 GENERAL 7.2 DAILY OPERATION 7.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 7.4 MAINTENANCE AFTER 1000 HOURS 7.5 FLUID CHANGE 7.6 SEPARATOR MAINTENANCE 7.7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES MAIN FILTER MAINTENANCE AIR FILTER MAINTENANCE SEPARATOR ELEMENTS REPLACEMENT OIL RETURN/SIGHT GLASS MAINTENANCE DIFFERENTIAL PRESSURE REGULATOR...
  • Page 6 NOTES...

  • Page 7: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding 1/2”...

  • Page 8: Fire And Explosion

    Section 1 SAFETY or at a minimum of at least weekly to make sure it al that may be damaged by heat or that may sup- is not blocked, clogged, obstructed or otherwise port combustion and is in close proximity, prior to disabled.

  • Page 9: Toxic And Irritating Substances

    Section 1 SAFETY small cuts and burns as they may lead to infection. tained in full compliance with all applicable Federal, State and Local codes, standards and regulations, 1.7 TOXIC AND IRRITATING SUBSTANCES including those of the National Electrical Code, and A.

  • Page 10: Entrapment

    Section 1 SAFETY or swinging of the compressor once it has been lift- mum practical speeds. ed clear of the ground. N. Make sure pallet-mounted compressors are firm- F. DO NOT attempt to lift in high winds. ly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them.

  • Page 11: Introduction

    The inlet air filters are also mounted shown. The complete package includes compres- for easy access and servicing. Figure 2-1A Sullair Series LS-32 Rotary Screw Compressor (Front View)

  • Page 12: Sullair Compressor Unit

    Section 2 DESCRIPTION Figure 2-1B Sullair Series LS-32 Rotary Screw Compressor (Rear View) 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL from the compressor unit, the fluid is separated DESCRIPTION from the air. At this time, the air flows to the serv- Sullair air compressors feature the Sullair compres-...

  • Page 13: Compressor Discharge System

    2.5 COMPRESSOR DISCHARGE SYSTEM, FUNC- All Sullair compressor models are equipped with TIONAL DESCRIPTION high pressure shutdown protection to shut down the Refer to Figures and 2-4.
  • Page 14 Section 2 DESCRIPTION Figure 2-2 Compressor Piping and Instrument Diagram 02250140-998R02...
  • Page 15 Section 2 DESCRIPTION Figure 2-2 Compressor Piping and Instrument Diagram part number description number quantity filter, 18” air inlet 25006-718 valve, inlet butterfly 10” 02250128-060 control, sullicon 32 011682-003 valve, min press chk 4” 02250141-088 valve, ball 1/2”npt 047117 valve, diff. press. reg. 1/4” npt 406929 valve, solenoid 1/4”...
  • Page 16 Section 2 DESCRIPTION Figure 2-2 Compressor Piping and Instrument Diagram 02250140-998R02...
  • Page 17 Section 2 DESCRIPTION Figure 2-2 Compressor Piping and Instrument Diagram (Continued) part number description number quantity valve, press reg 408275 valve, solenoid 1/4” 3-way univ 115v 020250125-679 valve, check 1/4”nptf 02250110-557 valve, thermal 2.5” 170 deg 02250120-955 orf, cap .031 x 1/4” 02250132-934 orf, .03”...

  • Page 18: Control System, Functional

    40 psig (2.8 bar). in 4 distinct phases of compressor operation. The A standard closed inlet system is provided which following applies to LS-32 Series compressors uses air pressure to close the butterfly and opens ranging from 350 through 400HP. For explanatory the spiral valve to reduce motor torque for starting.
  • Page 19 Section 2 DESCRIPTION rises above 40 psig (2.8 bar), the minimum pres- rack, in turn, engages with the pinion mounted on sure valve opens, allowing compressed air to flow the spiral valve shaft assembly. This results in a into the service line. From this point on, the line air rotary motion.
  • Page 20 Section 2 DESCRIPTION the Sullicon Control, which starts partially closing Supervisor Controller energizes the solenoid valve the inlet butterfly valve. The inlet butterfly valve pro- allowing the air pressure behind the Sullicon vides modulation range from 50 to 40%. During this Control to be vented through the solenoid valve period, the pressure rises approximately from 66 to exhaust port.
  • Page 21 Section 2 DESCRIPTION Figure 2-5A Control System- KEY COMPONENTS...
  • Page 22 Section 2 DESCRIPTION Figure 2-5B Control System- START...
  • Page 23 Section 2 DESCRIPTION Figure 2-5C Control System MODULATION...
  • Page 24 Section 2 DESCRIPTION Figure 2-5D Control System- UNLOAD...
  • Page 25 Section 2 DESCRIPTION Figure 2-5E Control System- FULL LOAD...

  • Page 26: Air Inlet System, Functional

    Section 2 DESCRIPTION Figure 2-6 Compressor Air Inlet System 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIP- TION Refer to Figure 2-6. The compressor inlet system consists of one or two dry-type air filters, a vacuum switch and an air inlet valve. The vacuum switch, located in the compressor Supervisor Controller control system, indicates the condition of the air filter.

  • Page 27: Sullair Series Ls-32 Specifications

    (II) (I) Add 4 in./10 cm for enclosure. Add 27.5 in./70 cm for servicing the separator. (II) For data on package weights, consult Sullair Factory Sales Department. For noise level information, please contact the Sullair Factory Service Department. 3.2 LUBRICATION GUIDE- STANDARD COMPRES- 3.4 APPLICATION GUIDE...
  • Page 28 Section 3 SPECIFICATIONS Figure 3-2 Identification- LS-32 Air-cooled 02250140-997R01...

  • Page 29: Mounting Of Compressor

    Consult a Sullair office for assistance in utilizing this between the frame and foundation. It is recom- heat.

  • Page 30: Motor Rotation Direction Check

    Section 4 INSTALLATION Figure 4-1 Service Air Piping (Typical Installation) wiring diagram for use by the installer. 4. “DRY RUN” the electrical controls by disconnect- ing the three (3) motor leads from the starter. A few electrical checks should be made to help Pull out the EMERGENCY STOP button on the assure that the first start-up will be trouble free.
  • Page 31 Section 4 INSTALLATION essary to check the direction of the motor rotation. motor shaft is not turning in the proper direction, With the control system in MANUAL mode, press disconnect the power to the starter and exchange any two of the three power input leads, then re- pads in succession to bump start check rotation.
  • Page 32 Section 5 SUPERVISOR CONTROLLER™ Figure 5-1 Supervisor Control Panel...

  • Page 33: Supervisor Keyboard Layout

    Factory Setup - Model settings. -Toggles Local/Remote mode. This can be used to disable sequencing. Test - Used by Sullair personnel for troubleshooting To select a function, use the up and down arrow 5.2 MAIN DISPLAY keys to scroll to the desired function as indicated on...
  • Page 34 (one). Zero is off and one is on. This is a view only the drain and the Drain Time is the length of the display. time energized. This does not apply to the Sullair The order of display is : SCD zero loss drain, which is not controlled or mon- itored by the Supervisor.
  • Page 35 Section 5 SUPERVISOR machine runs load/ no load. If modulate is set to a fault. “No”, unload pressure must be reset to the rated The sensor log shows the sensor readings leading load pressure of the machine. For example, for an up to a fault.

  • Page 36: Factory Setup- Model Settings

    (RS-485) and the Sequence 5.10 FACTORY SETUP- Model settings. By parameters on each machine are set to ‘Hours’ The factory setup display is used by Sullair person- or ‘Number’. nel to initially set up the machine. The following val- ues may be set.

  • Page 37: Troubleshooting Introduction

    Starts - Number of machine starts burnt odor. Capacity - Maximum capacity of machine Should your problem persist after making the rec- 5.11 TEST- Used by Sullair personnel for trou- ommended check, consult your nearest Sullair bleshooting. Distributor or the Sullair Corporation factory Service Department.
  • Page 38 40°F (4°C). Sensor failure, check sensor, wiring ALWAYS and tubing. ALWAYS Oil Pressure Low Oil pump failure, consult Sullair P3 Oil Pressure Low, service department. P3 Oil Pressure Low, dP3 Oil Pressure Low Oil filter clogged, replace filter. FLOODED...
  • Page 39 Section 5 SUPERVISOR 5.13 TROUBLESHOOTING GUIDE- SUPERVISOR CONTROLLER (CONTINUED) MESSAGE MODEL ENABLE PROBABLE CAUSE REMEDY ALWAYS Sump Pressure High (cont.) Solenoid valves, check operation P1 Sump Pressure High and wiring. (continued) ALWAYS Pressure regulator, check adjust- ment and operation. ALWAYS Check minimum pressure check valve.
  • Page 40 Section 5 SUPERVISOR CONTROLLER™ Table 5-1 Alarms Start Sensor Type Limit Delay Delay Check (*) Comment System Check On Fault Constantly Factory Setup Check Sum Fail I/O Module Check On Fault Constantly Communication failure I/O Module Com Module Check On Fault Constantly Communication failure Com Module Motor Module Check...
  • Page 41 Section 6 COMPRESSOR OPERATION 6.1 INTRODUCTION pose, location, and use. While Sullair has built into the LS-32 Series pack- 6.2 PURPOSE OF CONTROLS age a comprehensive array of controls and indica- All Supervisor Controller related functions and indi- tors to assure its proper operation, the user should cators are presented in Section 5.2, so please refer...

  • Page 42: Initial Start-Up Procedure

    Section 6 COMPRESSOR OPERATION CONTROL OR INDICATOR (CONT.) PURPOSE (CONT.) MINIMUM PRESSURE VALVE Maintains 40 psig (2.8 bar) in the receiver tank when the compressor is running loaded. Also incorporates a check valve, which prevents compressed air backflow from the sys- tem when unloaded or shutdown.

  • Page 43: Subsequent Start-Up Procedure

    Section 6 COMPRESSOR OPERATION the cooling system and installation environment should be checked. press the START or AUTO MODE button. When the compressor is running, observe the 8. Open shut-off valve to the service line. instrument panel and maintenance indicators. 9.
  • Page 44 NOTES...
  • Page 45 A fluid sample analysis at every 4000 hours is rec- required. See instructions for each item in Section ommended. Return fluid to Sullair Corporation in 7.7, Parts Replacement and Adjustment proce- Michigan City for free analysis. To facilitate this, a dures.
  • Page 46 Section 7 MAINTENANCE the bottom canister hex. ELEMENT REMOVAL 3. Pull the canister away from the filter head. The 1. Clean the exterior of the air filter housing. filter element will be attached to the head. 2. Remove the cover assembly by loosening the 4.
  • Page 47 Section 7 MAINTENANCE Figure 7-3 Separator Element Replacement 2. Disconnect all piping connected to the separator cover to allow removal (return lines, service lines, etc.). 3. Loosen and remove the twelve (12) 3/4” x 3” hex head capscrews from the cover plate. 4.
  • Page 48 Section 7 MAINTENANCE Figure 7-4 Oil Return/Sight Glass start to rotate at this time. At approximately 108 psig (7.5 bar), the Sullicon regulator should allow pressure to flow into the con- trol chamber of the Sullicon Control. The Sullicon Control level should start to move at this time. Cycle the Control System several times and recheck all pressure settings.
  • Page 49 Section 7 MAINTENANCE Figure 7-5 Pressure Regulator Adjustments STEP 1- HUB INSTALLATION set screw. Heat hub to 275ºF (135ºC) using an oven, torch, induction heater or an oil bath. MOTOR HUB INSTALLATION FOR MOTOR HUB- MOUNTING Coupling is furnished for an interference fit with a To prevent damage DO NOT heat hubs beyond a Figure 7-6 Sullicon Control (P/N 011682-003) maximum temperature of 400ºF (205ºC).
  • Page 50 Section 7 MAINTENANCE Table 7-1 Installation Data Max. Operating Misalignment Adapter Bolt Coupling Drive Bolt Drive Bolt Tightening Coupling Parallel Capscrew Tightening Elongation Torque, Oiled Offset Angular Torque, Oiled Inches ft.-lbs./ Nm + .030 inches Inches Deg. Inches(I) ft.-lbs./ Nm 28/ 38 7.00 T.I.R.
  • Page 51 Section 7 MAINTENANCE Figure 7-9 Drive Coupling *Replacement Element P/N 02250115-080 no. 02250044-346. Figure 7-10 Installation/Removal Bolts 1. Remove old discpacks from adapters and spac- er, and discard. 2. Install overload washers onto half of the new drive bolts provided, and dip threads of ALL drive bolts with overload washers in SAE 30 or equivalent oil.
  • Page 52 Section 7 MAINTENANCE surface can be greased. Figure 7-12 Drive Bolt Tightening Pattern Never tighten locking screws before shaft is inside the hub. 4. Degrease the hub bore and shaft seat. 5. Insert shaft or slide hub over the shaft. 6.

  • Page 53: Troubleshooting Guide

    7.8 TROUBLESHOOTING Should your problem persist after making the rec- The information contained in the Troubleshooting ommended check, consult your nearest Sullair rep- chart is based upon both the actual applied situa- resentative or the Sullair Corporation. tions and extensive testing at the factory. It contains 7.9 TROUBLESHOOTING GUIDE (I)
  • Page 54 Section 7 MAINTENANCE 7.9 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Excessive Operating Pressure (Cont.) Defective blowdown valve; blowdown valve COMPRESSOR SHUTS DOWN should exhaust sump pressure to 30 psig (2.1 bar) WITH AIR DEMAND PRESENT for integrated coolers; 50 psig (3.4 bar) for remote (CONTINUED) coolers when maximum operating pressure is reached.
  • Page 55 Section 7 MAINTENANCE 7.9 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Pressure Regulator Out of Adjustment Adjust regulator according to control adjustment COMPRESSOR WILL NOT BUILD instructions in the Maintenance Section. UP FULL DISCHARGE PRESSURE (CONTINUED) Defective Pressure Regulator Check diaphragm and replace if necessary (kit available).
  • Page 56 NOTES...

  • Page 57: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers listed below.

  • Page 58: And 400Hp/ 261 And 299Kw

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.2 RECOMMENDED SPARE PARTS LIST - 350 and 400HP/ 261 and 299KW (CONTINUED) DESCRIPTION KIT NUMBER QUANTITY repair kit for strainer 241771 241772 repair kit for minimum pressure valve 02250141-088 02250142-675 repair kit for control valve 043877 045782 repair kit for shaft seal 067329-001...
  • Page 59 NOTES...
  • Page 60 Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250140-989R01...
  • Page 61 Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS part number description number quantity block, motor adjust base 2” 02250059-262 motor, 350 horsepower 4160/60 4p tefc (I) 02250064-203 orifice, .040” x .25m x .25m nptf 02250109-215 screw, sqhd 0.5 x 3.5 cup set pt 02250112-193 guard, coupling TS32S center dd adjustable 02250113-561...
  • Page 62 Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250140-989R01...
  • Page 63 (IV) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 64 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM 02250140-990R02...
  • Page 65 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM part number description number quantity tube, alum air inlet 8”od x 5”lg 02250043-705 washer, sprlock hi clr 5/16” 02250112-561 sub assembly, cntrl sullicon w/lht spr lp (I) 02250118-172 valve, 10” inl btfly TS32A 02250126-220 adapter, TS32SC air inlet 02250129-113...
  • Page 66 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM 02250140-990R02...
  • Page 67 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM (CONTINUED) part number description number quantity washer, spr lock reg pltd 7/8 837814-219 washer, pl-b reg pltd 7/8 838214-174 nut, hex jam lh pltd 5/16-24 866605-195 plug, pipe 1/4” 3000# stl plt 866900-010 capscrew, ferry head hd pltd 5/16-18 x 1 1/4 867305-125...
  • Page 68 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 FLUID COOLING SYSTEM- AIR-COOLED 02250140-994R00...
  • Page 69 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 FLUID COOLING SYSTEM- AIR-COOLED part number description number quantity panel, adapter 400hp clr pk 02250121-117 panel, adapter 400hp clr pk w/clean 02250121-118 saddle, motor supt 300/400hp clr pk 02250121-119 support, mtr 300/400hp clr pk 02250121-120 plate, clean out cover 02250121-123...
  • Page 70 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 FLUID COOLING SYSTEM- AIR-COOLED 02250140-994R00...
  • Page 71 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 FLUID COOLING SYSTEM- AIR-COOLED (CONTINUED) part number description number quantity washer, spr lock reg pltd 1/2 837808-125 washer, pl-b reg pltd 5/16 838205-071 washer, pl-b reg pltd 3/8 838206-071 washer, pl-b reg pltd 1/2 838208-112 eyebolt, 5/16-18 x 1 1/8”...
  • Page 72 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING SYSTEM- AIR-COOLED 02250140-992R01...
  • Page 73 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING SYSTEM- AIR-COOLED part number description number quantity flange, split 4” sae j518 02250105-533 separator, water d-h ws1000 4”npt l/autodrain (I) 02250111-106 bracket, seperator mount 02250121-831 valve, minimum pressure chk 4”(4bsf) lp (II) 02250141-088 joint, expansion LS32 mpv/ac 40psi 02250141-091...
  • Page 74 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING SYSTEM- AIR-COOLED 02250140-992R01...
  • Page 75 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 AIR PIPING SYSTEM- AIR-COOLED (CONTINUED) part number description number quantity elbow, pipe 90 deg plt 1” 866215-040 nipple, pipe pltd 4 x 5 1/2 866364-055 nipple, pipe-xs plt 1 x cl 866416-000 nipple, pipe-xs plt 1 x 2 1/2 866416-025 nipple, pipe-xs plt 1 1/4 x cl 866420-000...
  • Page 76 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING SYSTEM- AIR COOLER 02250140-993R01...
  • Page 77 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING SYSTEM- AIR COOLER part number description number quantity valve, check 1/4”nptf viton seat 02250110-557 adapter, sae 2-1/2-12 x 2-1/2-12 02250110-661 gauge, air press 2 1/2” 0-200 psi 02250117-009 valve, thermal 2.5” sae 170deg (I) 02250120-955 filter, 2 1/2-12 sae coreless 80cn-2 (II) 02250121-638...
  • Page 78 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING SYSTEM- AIR COOLER 02250140-993R01...
  • Page 79 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID PIPING SYSTEM- AIR COOLER (CONTINUED) part number description number quantity elbow, tube 90 deg m 1/4 x 1/8 810504-012 elbow, tube 90 deg m 1/4 x 1/4 810504-025 elbow, tube 90 deg m 2 x 2 810532-200 tee, tube-male branch 1/4 x 1/4 810804-025...
  • Page 80 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 SUMP AND PARTS 02250140-991R00...
  • Page 81 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 SUMP AND PARTS part number description number quantity connector, flex 1/4t x 1/4p 020169 plug, sight glass 1-7/8” sae 02250097-611 connector, tube male bhd 1/4 x sae 02250101-490 filter, asembly genisis filter (I) 02250117-782 valve, ball 3/4”sae x 3/4”npt 02250125-221...
  • Page 82 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 SUMP AND PARTS 02250140-991R00...
  • Page 83 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 SUMP AND PARTS (CONTINUED) part number description number quantity bulkhead, pipe 3/4” npt 841500-012 elbow, pipe 90m/f 1/4 x 1/4 860704-025 elbow, pipe 90 deg plt 2” 866215-080 nipple, pipe pltd 2 x 3 866332-030 plug, pipe 1/4”...
  • Page 84 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 SULLICON CONTROL 02250134-158R00...
  • Page 85 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 SULLICON CONTROL part number description number quantity lever, control Sullicon 011084 plunger 020094 stop, control 020864 washer, back-up (I) 021172 body,control 021635 cover, control 021654 bolt,adj sullicon spring yellow zinc 02250112-184 pin,yoke 1/4” 040065 rod-end, yoke 040138...
  • Page 86 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 COMPRESSOR ACTUATOR...
  • Page 87 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 COMPRESSOR ACTUATOR part number description number quantity shaft, valve - direct 250030-981 •shaft, valve - geared 250030-982 valve, weight counterbalance 250016-193 capscrew, socket 3/8”-16 x 1” 828906-100 ring, retaining 499068-005 bearing, ball 499002-207 seal, lip 250016-200 screw, set 1/2”-13 x 1.62 br...
  • Page 88 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS 02250140-996R00...
  • Page 89 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS part number description number quantity locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2” 02250071-379 grip, cord n4 .250-.375 x 1/2” 02250071-381 switch, vacuum 22”wc n4 6ft cable 5a 02250078-249 transducer, pressure 0-25psi 1-5vdc n4 02250078-933...
  • Page 90 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS 02250140-996R00...
  • Page 91 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS (CONTINUED) part number description number quantity valve, diff press reg 1/4”npt (IV) 406929 valve, pressure reg 100psi (V) 408275 valve, shuttle 1/4” npt (dbl chk) 408893 connector, tube-f 1/4 x 1/4 810104-025 connector, tube-m 1/4 x 1/8 810204-012...
  • Page 92 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS 02250140-996R00...
  • Page 93 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 PNEUMATIC CONTROLS (CONTINUED) part number description number quantity elbow, pipe 90m/f 3/8 x 1/2 860706-050 tee, pipe 150# plt 1/4 866815-010 plug, pipe 1/4” 3000# stl plt 866900-010 bushing, red pltd 3/8 x 1/8 867101-005 cross, pipe 1/4”...
  • Page 94 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 CONTROL BOX- SOLID STATE 02250122-005R04...
  • Page 95 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 CONTROL BOX- SOLID STATE part number description number quantity enclosure 02550108-859 door 02550109-465 bezel 02250089-302 beze; gasket 02550090-872 I/0 module 02250141-089 display module 02250119-330 display gasket 02250048-822 primary fuse 305 amp 250026-648 secondary fuse 5 amp 250019-751 univ.
  • Page 96 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL BOX- FULL VOLTAGE 02250122-511R04...
  • Page 97 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL BOX- FULL VOLTAGE part number description number quantity enclosure 02550108-859 door 02550109-465 bezel 02250129-958 bezel gasket 02550090-872 I/O module 02550141-089 transformer 24v 02250135-283 primary fuse 3.5 amp 250026-648 secondary fuse 5 amp 250019-751 univ.
  • Page 98 Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 CONTROL BOX- WYE-DELTA 02250122-516R08...
  • Page 99 Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 CONTROL BOX- WYE-DELTA part number description number quantity ground bus 02550110-334 univ. 250 va trans 02250083-188 primary fuse 2.5 amp 250026-646 secondary fuse 3 amp 250019-758 ground bar 02550101-721 univ. 350 va trans 02250083-190 primary fuse 3.5 amp 250026-648...
  • Page 100 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 ENCLOSURE- AIR-COOLED 02250140-995R00...
  • Page 101 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 ENCLOSURE- AIR-COOLED part number description number quantity strip,weather 1” x 1/8” foam (ft) 02250058-345 panel,sill short TS32A 02250124-938 panel,header 60” str TS32 encl 02250124-942 panel, roof motor side TS32A-300/350ac 02250127-100 panel, sill TS32A 02250129-475 hinge, separator access door 02250129-761...
  • Page 102 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 ENCLOSURE- AIR-COOLED 02250140-995R00...
  • Page 103 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 ENCLOSURE- AIR-COOLED (CONTINUED) part number description number quantity grommet,rubber 040125 handle, canopy 042262 nut,hex pltd 1/4-20 825104-226 nut,hex f pltd 5/16-18 825305-283 nut,hex locking 5/16-18 825505-166 capscr, hex gr5 1/4-20 x 3/4 829104-075 capscr, hex gr5 5/16-18 x 3/4 829105-075 screw, hex ser washer 5/16-18 x 3/4...
  • Page 104 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 DECAL GROUP...
  • Page 105 “food grade” lube 250003-144 decal, warning actuator 250029-836 sign, warning “compressor fluid fill cap” 049685 sign, air breathing (danger) 250027-935 decal, Sullair logo 02250059-048 (Continued on page 101) PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 106 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 DECAL GROUP...
  • Page 107 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 DECAL GROUP (CONTINUED) part number description number quantity sign, warning ground fault 049852 decal, warning auto start 250017-903 decal, autostart 041065 decal, danger high voltage 042218 decal, water inlet-outlet 049873 decal, water in 250019-107 decal, water out 250019-108...
  • Page 108 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 DECAL GROUP...
  • Page 109 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 DECAL GROUP (CONTINUED) part number description number quantity decal, LS-32 02250061-371 decal, compressor fluid 24KT 02250061-022 decal, rotation 250021-564 decal, rotation 250021-286 decal, ISO 9001 (I) decal, fluid sample 250022-675 decal, electrical component ID...
  • Page 110 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL LOCATIONS...
  • Page 111 02250110-891 sign, warning “compressor fluid fill cap” 049685 decal, fluid (I) decal, autostart 041065 decal, ISO 9001 (II) decal, LS-32 02250061-371 decal, Sullair logo 02250059-048 sign, warning sever - fan 049855 decal, warning auto start 250017-903...
  • Page 112 Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 DECAL LOCATIONS- ENCLOSURE...
  • Page 113 - fan 049855 decal, autostart 041065 decal, ISO 9001 (I) decal, LS-32 02250061-371 decal, Sullair logo 02250059-048 (I) ISO decal may vary per machine. To determine the proper part number of this decal, consult factory with machine serial number.
  • Page 114 Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 DECAL LOCATIONS- CONTROL BOX...
  • Page 115 Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 DECAL LOCATIONS- CONTROL BOX part number description number quantity decal, protective earth ground 02250075-045 decal, danger high voltage 042218 decal, V 460/3/60 international 02250069-399 •decal, V 575/3/60 international 02250069-400 •decal, V 380/3/50 international 02250069-412 •decal, V 230/3/60 international 02250069-397...
  • Page 116 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 WIRING DIAGRAM- AIR-COOLED/ CUSTOMER-SUPPLIED STARTER 02250140-999R00...
  • Page 117 NOTES...
  • Page 118 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR CORPORATION SULLAIR EUROPE, S.A. Sullair Road, No. 1 3700 East Michigan Boulevard Zone Des Granges BP 82 Chiwan, Shekou Michigan City, Indiana 46360 U.S.A. 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. www.sullair.com...

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