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Sullair LS16T Operators Manual And Parts Lists

Sullair LS16T Operators Manual And Parts Lists

Industrial air compressor. 100-200hp/ 75-149kw supervisor ii
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INDUSTRIAL AIR
COMPRESSOR
LS16T
100-200HP/ 75-149KW
SUPERVISOR II
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250142-464
©Sullair Corporation

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  • Page 1 INDUSTRIAL AIR COMPRESSOR LS16T 100-200HP/ 75-149KW SUPERVISOR II OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250142-464 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and com- pressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
  • Page 3 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...
  • Page 4 TABLE OF CONTENTS Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 ELECTRICAL PREPARATION 4.7 MOTOR ROTATION DIRECTION CHECK Section 5 OPERATION 5.1 GENERAL 5.2 PURPOSE OF CONTROLS 5.3 PARAMETERS SETUP 5.4 OPERATING THE COMPRESSOR 5.5 SUPERVISOR II OUTPUT RELAYS...
  • Page 5 8.14 CONTROL PANEL 8.15 ENCLOSURE 100-125HP 8.16 ENCLOSURE 150-200HP 8.17 DECAL GROUP 8.18 DECAL LOCATIONS- OPEN AIR-COOLED 8.19 ENCLOSURE DECALS 8.20 DECAL LOCATIONS- CONTROL BOX 8.21 WIRING DIAGRAM- LS16T AIR-COOLED SUPERVISOR II DELUXE 8.22 WIRING DIAGRAM- LS16T AIR-COOLED SSRV/ VFD COOLING FAN...

  • Page 7: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.

  • Page 8: Fire And Explosion

    Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.

  • Page 9: Electrical Shock

    Section 1 SAFETY B. DO NOT use air line anti-icer systems in air lines making adjustments or repairs to exposed live parts supplying respirators or other breathing air utiliza- of the electrical system. Make all such adjustments tion equipment and DO NOT discharge air from or repairs with one hand only, so as to minimize the these systems into unventilated or other confined possibility of creating a current path through the...

  • Page 10: Entrapment

    Section 1 SAFETY K. When moving the compressor by forklift truck, attempt to forklift a compressor that is not secured utilize fork pockets if provided. Otherwise, utilize to its pallet, as uneven floors or sudden stops may pallet if provided. If neither fork pockets or pallet are cause the compressor to tumble off, possibly caus- provided, then make sure compressor is secure ing serious injury or property damage in the...

  • Page 11: Introduction

    The unit permitted in accordance with the terms of the complete package includes compressor, electric Figure 2-1 Sullair Series LS16T Rotary Screw Compressor- Air-cooled (Typical)
  • Page 12 Section 2 DESCRIPTION warranty. and lubrication system consists of a fluid cooler, aftercooler, full flow fluid filters, fluid stop valve, Fluid is injected into the compressor unit at each thermal valve and interconnection piping. For stage, and mixes directly with the air as the rotors water-cooled models, a shell and tube fluid cooler turn, compressing the air.

  • Page 13: Control System, Functional Description

    Section 2 DESCRIPTION thermal valve bypass begins to close and a portion nation minimum pressure/check valve, located of the fluid then flows through the cooler. From the downstream from the separator, assures a mini- cooler, the fluid flows to the main filter and on to the mum receiver pressure of 160 psig (11bar) during compressor unit.
  • Page 14 Section 2 DESCRIPTION Figure 2-3A Compressor Piping and Instrumentation Diagram- LS16T 100/125 Air-cooled 02250138-815R01...
  • Page 15 Section 2 DESCRIPTION Figure 2-3A Compressor Piping and Instrumentation Diagram- LS16T 100/125 Air-cooled part number description number quantity filter, air 02250059-096 valve, poppet 02250083-783 compressor, 1st stage unit xdcr, press 0-500# 1-5vdc n4 02250085-652 p, rtd 100 ohm 250039-909 compressor, 2nd stage unit...
  • Page 16 Section 2 DESCRIPTION Figure 2-3A Compressor Piping and Instrumentation Diagram- LS16T 100/125 Air-cooled 02250138-815R01...
  • Page 17 Section 2 DESCRIPTION Figure 2-3A Compressor Piping and Instrumentation Diagram- LS16T 100/125 Air-cooled (Continued) part number description number quantity regulator, back pressure 048059 valve, relief gearbox-200psi 250039-222 glass, sight 02250126-129 accumulator, closed inlet 02250057-463 valve, drain-self close 041111 accumulator, closed inlet...
  • Page 18 Section 2 DESCRIPTION Figure 2-3B Compressor Piping and Instrumentation Diagram- LS16T 150/200 Air-cooled 02250135-209R01...
  • Page 19 Section 2 DESCRIPTION Figure 2-3B Compressor Piping and Instrumentation Diagram- LS16T 150/200 Air-cooled part number description number quantity filter, air 02250059-096 valve, poppet 02250083-783 compressor, 1st stage unit xdcr,press 0-500# 1-5vdc n4 02250085-652 p,rtd 100 ohm 20’ leads w/htr 02250087-687...
  • Page 20 Section 2 DESCRIPTION Figure 2-3B Compressor Piping and Instrumentation Diagram- LS16T 150/200 Air-cooled 02250135-209R01...
  • Page 21 Section 2 DESCRIPTION Figure 2-3B Compressor Piping and Instrumentation Diagram- LS16T 150/200 Air-cooled (Continued) part number description number quantity regulator, back pressure 048059 valve, relief gearbox-200psi 250039-222 glass, sight 02250126-129 accumulator, closed inlet 02250057-463 valve, drain-self close 041111 accumulator, closed inlet...
  • Page 22 Section 2 DESCRIPTION pressures. UNLOAD MODE - EXCESS OF 360 PSIG (24.8 BAR) START MODE - TO 160 PSIG (11 BAR) As the required air is reduce, the discharge pres- When the compressor start button is depressed, the sure and line pressure rise above the 360 psig (24.8 sump pressure will rise from 0 to 160 psig (0 to 11 bar), the Supervisor II activates the unload solenoid bar).
  • Page 23 Section 2 DESCRIPTION Figure 2-4A Control System Diagram- Functional Components...
  • Page 24 Section 2 DESCRIPTION Figure 2-4B Control System Diagram- START...
  • Page 25 Section 2 DESCRIPTION Figure 2-4C Control System Diagram- MODULATION...
  • Page 26 Section 2 DESCRIPTION Figure 2-4D Control System Diagram- FULL LOAD...
  • Page 27 Section 2 DESCRIPTION Figure 2-4E Control System Diagram- UNLOAD...

  • Page 28: Supervisor Ii Panel Basic Introduction

    Section 2 DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIP- Figure 2-5 Air Inlet System TION Refer to Figure 2-5. The Compressor Inlet System consists of a dry-type air filter, a vacuum switch, and an air inlet valve. At 20” water column the inlet vacuum switch will allow the Supervisor II to indicate that “AIR FILTER MAINT RQD”...
  • Page 29 Section 2 DESCRIPTION Figure 2-6 Supervisor II Panel 2.10 STATUS DISPLAYS • ON LOAD - Machine is running and loaded. By default the line pressure (P2) and discharge • FULL LD - Machine is running and fully temperature (T1) are shown on the bottom line of loaded.

  • Page 30: Lamp Indicators

    Section 2 DESCRIPTION mum limit. If the temperature exceeds the STOP limit a T1 HI shutdown will occur. 360 220 T1 210 If there are alarms active they will alternately be MAX 255 shown with the default display. The machine status will be displayed for 2 seconds then the alarms for •...
  • Page 31 Section 2 DESCRIPTION an alarm. P2 - (Sump pressure) If lit steady, signifies that P2 For T1, T2 and T4, shutdown points are at 255ºF is being displayed, if flashing denotes the presence (124ºC) with a 30 second delay, and 275ºF (135ºC ) of an alarm.
  • Page 32 NOTES...

  • Page 33: Specifications- Ls16T

    1821 71.5 1816 6850 3108 (I) For information concerning enclosed compressors, please contact the Sullair Factory Sales Department. For noise level information, please contact the Sullair Factory Service Department. COMPRESSOR: Type: 2-Stage Oil Flooded Rotary Maximum Full Load Operating Pressure: 350 psig (24.1 bar)

  • Page 34: Application Guide

    Section 3 SPECIFICATIONS 3.3 APPLICATION GUIDE Sullair encourages the user to participate in a fluid Mixing of other lubricants within the compressor analysis program with the fluid suppliers. This could unit will void all warranties result in a fluid change interval differing from that “The Plastic Pipe Institute recommends against...
  • Page 35 Section 3 SPECIFICATIONS Figure 3-2 Identification- LS16T 100/125 Air-cooled 02250138-172R01...
  • Page 36 Section 3 SPECIFICATIONS Figure 3-3 Identification- LS16T 150/200 Air-cooled 02250134-200R02...

  • Page 37: Mounting Of Compressor

    It is recom- heating, providing excessive pressure drop is not mended that the frame be grouted to the founda- created across the fan. Consult a Sullair office for tion. The compressor unit and driver must be assistance in utilizing this heat.

  • Page 38: Electrical Preparation

    ” pads. This action will bump cerning isolation switches, fuse disconnects, etc. start the motor for a very short time. When looking Sullair provides a wiring diagram for use by the at the motor rear end, the driveline should be rotat- installer.

  • Page 39: General

    OPERATION 5.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...

  • Page 40: Parameters Setup

    Section 5 OPERATION 5.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATION PURPOSE BLOWDOWN SOLENOID VALVE Opens when a demand for an unload/shutdown condition exists. When valve is opened, it will supply air to the blow- down valve. BLOWDOWN VALVE Vents sump pressure to the atmosphere during unload/shut- down conditions.

  • Page 41: Operating The Compressor

    Section 5 OPERATION • Units - English or metric units may be LOWEST selected. 90 PSI UNITS • Recovery Time - Used only for sequencing, ENGLISH see Sequencing & Protocol Manual for • Communications ID # - This is the network details.

  • Page 42: Supervisor Ii Output Relays

    Section 5 OPERATION common fault relay will be turned off, if engaged, POWER FAILURE RESTART and it will try to clear the alarm and maintenance If the restart timer (RST TIME parameter) is dis- indicators. Regardless of what the compressor is abled the compressor will not try to start after a power up.

  • Page 43: Initial Start-Up Procedure

    Section 5 OPERATION 5.6 INITIAL START-UP PROCEDURE ating temperature exceeds 235ºF (113ºC), the The following procedure should be used to make cooling system or installation environment the initial start-up of the compressor: should be checked. 1. Read the preceding pages of this manual thor- 8.
  • Page 44 NOTES...

  • Page 45: Maintenance Introduction

    ONLY replacement ele- during compressor assembly. Perform the following ments identified with the Sullair name, logo and maintenance operations to prevent unnecessary appropriate part numbers be used, and that sub- problems.
  • Page 46 Section 6 MAINTENANCE 9. Thread the canister and element back on the fil- Figure 6-1 Main Filter (P/N 02250121-658) ter head. AIR FILTER MAINTENANCE Refer to Figure 6-2. Air filter maintenance should be performed when indicated by the maintenance dis- play/gauge when running full load, or once a year, whichever comes first.
  • Page 47 ***Cover gasket (Tank Lid) P/N 250006-536 attached into the sump taking care not to dent To assist with the removal of the tank lid, Sullair has provided a 1”-8unc nut to the top lid so it can the elements against the tank opening. DO NOT be removed by a 1”-8unc eyebolt (which is avail-...

  • Page 48: Troubleshooting

    Section 6 MAINTENANCE 12. Check the return line strainer before restarting 3. Remove used filter assembly, and replace with the compressor (replacement strainer P/N new assembly. 02250117-782). 4. Coat/lubricate the o-rings will silicone grease. OIL RETURN/SIGHT GLASS MAINTENANCE 5. Reattach the connectors to the sight glass/orifice Refer to Figure 6-4.
  • Page 49 Section 6 MAINTENANCE Figure 6-5 Pressure Regulator Adjustments Table 6-1 Installation Data Figure 6-6 Drive Coupling Alignment Max. Operating Misalignment Parallel Coupling Angular Offset inches/mm +.03 in./ .762mm Degrees inches/ mm (I) .008/ .02 1.38/ 35.0mm .025 .005/ 127mm (I) Angular misalignment in inches equals maximum A minus mini- mum B as shown in Figure 6-6.
  • Page 50 Section 6 MAINTENANCE difference in indicator readings of 180º apart or the Figure 6-8 Parallel/ Angular Alignment gap between the hub and straight edge when the alternate method is used. Vertical parallel offset is corrected by the addition or removal of equal amounts of shims under the motor feet while hori- zontal parallel offset is corrected by sliding the motor sideways.

  • Page 51: Troubleshooting Guide

    Should your problem persist after making the rec- nent replacement procedures. ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory. A detailed visual inspection is worth performing for almost any problems which may prevent unneces- 7.2 TROUBLESHOOTING GUIDE...
  • Page 52 Section 7 TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE(CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Cooler plugged; clean tubes. If plugging per- COMPRESSOR SHUTS DOWN High Discharge Temperature (Cont.) sists, install water conditioner. (water-cooled). (CONTINUED) Low fluid level; add fluid. Clogged filter; change the fluid filter element if maintenance indicator shows red, and/or dP2 on controller indicates high dP.
  • Page 53 Section 7 TROUBLESHOOTING 7.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Check all pipes, connections and compo- EXCESSIVE COMPRESSOR- Leak in the Lubrication System nents. LUBRICANT CONSUMPTION (CONTINUED) Drain fluid and change. Excessive Fluid Foaming Drain excess fluid. Fluid Level Too High Readjust below pressure relief valve setting.
  • Page 54 NOTES...

  • Page 55: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone or fax numbers below.When ordering parts always indicate the Serial Number of the...
  • Page 56 Section 8 ILLUSTRATIONS AND PARTS LIST 8.2 SPARE PARTS LIST- LS16T (CONTINUED) DESCRIPTION KIT NUMBER Replacement drive-coupling element (I)(V) 02250075-399 Replacement filter assembly for sight-glass 02250117-782 Replacment parts for thermal valve: seal, u-cup 02250101-372 element, (220ºF) 250001-349 o-ring, vition 826502-144...
  • Page 57 NOTES...

  • Page 58: Motor, Frame, Compressor And Parts- 100-125Hp

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, FRAME, COMPRESSOR AND PARTS- 100-125HP 02250134-194R00...
  • Page 59 (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 60: Motor, Frame, Compressor And Parts- 150-200Hp

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 MOTOR, FRAME, COMPRESSOR AND PARTS- 150-200HP 02250134-195R00...
  • Page 61 (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 62: Air Inlet System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 AIR INLET SYSTEM 02250134-187R00...
  • Page 63 4” for sesa (II) 02250083-783 orifice, .040 1/4fnpt x 1/4mnpt 02250091-395 gage, air press 2 1/2” 0-200 psi 02250117-009 tube, air inlet LS16T 5” w/ports 02250135-049 support, fltr-LS16T st hd 02250135-050 valve, pressure reducing 1/4” vit 2-150# (III) 02250139-030 band, receiver 12.0”...

  • Page 64: Fluid Cooling System- 100-125Hp Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 FLUID COOLING SYSTEM- 100-125HP AIR-COOLED 02250138-173R00...
  • Page 65 1-5/8”brn 02250043-645 motor, 7.5hp 230/460/60 6p aope 02250128-791 cooler, aftclr 500# 2”npt stl 16T 02250138-182 cooler, oil 500# 1 7/8 sae stl LS16T 02250138-183 plate, adapter clrpk LS16T-100/125a 02250138-221 panel, venturi 36” LS16T-100/125a 02250139-054 fan, 36” cw rotation...

  • Page 66: Fluid Cooling System- 150-200Hp Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID COOLING SYSTEM- 150-200HP AIR-COOLED 02250134-189R00...
  • Page 67 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 FLUID COOLING SYSTEM- 150-200HP AIR-COOLED part number description number quantity bushing, split taper p1 1-5/8”brn 02250043-645 motor, 7.5hp 230/460/60 6p aope 02250128-791 cooler, oil/air 500# steel 20T/16T 02250135-021 panel, venturi 42”32-200/250 250001-202 aftclr, 750/350psi 250008-938 support, fan mtr 20/12-200/300 250041-048...

  • Page 68: Air Piping System- 100-125Hp Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 AIR PIPING SYSTEM- 100-125HP AIR-COOLED 02250138-174R00...
  • Page 69 02250112-255 valve, ball 3/4” npt apollo 02250117-792 tube, moist drn - LS16T 3/4” 02250134-934 support, moist sep LS16T 350psi 02250134-953 tube, separator tnk/ac LS16T 2” 02250138-935 tube, ac/msep LS16T 2” 02250138-937 gasket, asa flange 300# 1-1/2”...
  • Page 70 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 AIR PIPING SYSTEM- 100-125HP AIR-COOLED 02250138-174R00...
  • Page 71 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 AIR PIPING SYSTEM- 100-125HP AIR-COOLED (CONTINUED) part number description number quantity bushing, red pltd 1 x 3/4 867104-030 bushing, red pltd 1 1/2 x 1/4 867106-010 tee, pipe pltd 1 1/2 868430-060 elbow, pipe 45 deg 300# plt 3/4” 869430-030 elbow, tube 90 deg m 1/4 x 1/4 ss 877004-025...
  • Page 72 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 AIR PIPING SYTEM- 150-200HP 02250134-191R00...
  • Page 73 3/4” npt apollo 02250117-792 tube, mpv/clr LS16T 02250134-840 tube, clr/moist sep - LS16T 02250134-910 tube, moist drn - LS16T 3/4” 02250134-934 support, moist sep LS16T 350psi 02250134-953 gasket, asa flange 300# 1-1/2” 240620-005 separator, water 1-1/2” w-a 31l 250001-873 trap, auto 3/4”npt 400# max...
  • Page 74 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 AIR PIPING SYTEM- 150-200HP 02250134-191R00...
  • Page 75 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 AIR PIPING SYTEM- 150-200HP (CONTINUED) part number description number quantity bushing, red pltd 1 1/2 x 1/4 867106-010 tee, pipe pltd 1 1/2 868430-060 elbow, pipe 45 deg 300# plt 3/4” 869430-030 elbow, tube 90 deg m 1/4 x 1/4 ss 877004-025 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
  • Page 76 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 FLUID PIPING SYSTEM- 100-125HP 02250138-175R01...
  • Page 77 (II) 02250113-668 filter, 1 7/8-12 sae coreless (III) 02250121-658 housing, therm vlv 1 7/8”-12 conn w/ ext 02250127-119 tube, thermal vlv/fltr LS16T 1.50” 02250135-185 support, oil filter - LS16T 02250135-190 tube, thermal vlv/oc LS16T 1.5” 02250138-939 tube, oc/union LS16T 1.5”...
  • Page 78 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 FLUID PIPING SYSTEM- 150-200HP WATER-COOLED 02250134-199R00...
  • Page 79 (II) 02250113-668 filter, 1 7/8-12 sae coreless (III) 02250121-658 housing, therm vlv 1 7/8”-12 conn w/ ext 02250127-119 tube, thermal vlv/clr LS16T 1.50” 02250135-181 tube, clr/thrm vlv LS16T 1.50” 02250135-183 tube, thermal vlv/fltr ls16t 1.50” 02250135-185 support, oil filter - LS16T 02250135-190 tube, fltr/osv LS16T 1.5”...

  • Page 80: Discharge System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 DISCHARGE SYSTEM 02250134-197R00...
  • Page 81 1/8”npt x 1/16” 02250125-775 sightglass, orf block sae 02250126-129 tank, air-oil separator LS16T 02250134-216 pipe, assembly LS16T disch-tank in 02250134-842 pipe, assembly LS16Tdisch vlv out 02250134-843 boom, LS16T sump head lifting 02250135-164 valve, relief 1” npt 400psi 02250137-688 sleeve, rtd 1/2”npt ls20t disch...
  • Page 82 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 DISCHARGE SYSTEM 02250134-197R00...
  • Page 83 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 DISCHARGE SYSTEM (CONTINUED) part number description number quantity fitting, compress adj 250028-635 element, sep/pri (VI) 250034-115 probe, rtd 100 ohm plat 3.5”x 12ft 250039-909 element, sep/sec 12/16 series (VII) 250042-861 connector, tube-f 1/4 x 1/4 810104-025 connector, tube-m 1/2 x 1/2 810208-050...
  • Page 84 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 DISCHARGE SYSTEM 02250134-197R00...
  • Page 85 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 DISCHARGE SYSTEM (CONTINUED) part number description number quantity bulkhead, pipe 1/2” npt 841500-008 elbow, pipe 90m/f 1/4 x 1/4 860704-025 nipple, pipe-xs plt 1/4 x cl 866404-000 nipple, pipe-xs plt 1/2 x cl 866408-000 nipple, pipe-xs plt 1/2 x 2 1/2 866408-025...

  • Page 86: Control/Start System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL/START SYSTEM 02250134-196R00...
  • Page 87 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL/START SYSTEM part number description number quantity filter, coalescing 425 psi @ 265deg (I) 02250058-442 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2” 02250071-379 grip, cord n4 .250-.375 x 1/2” 02250071-381 switch, vacuum 22”wc n4 6ft cable 5a 02250078-249...
  • Page 88 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL/START SYSTEM 02250134-196R00...
  • Page 89 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 CONTROL/START SYSTEM (CONTINUED) part number description number quantity washer, spr lock reg pltd 3/8 837806-094 washer, spr lock reg pltd 1/2 837808-125 washer, pl-b reg pltd 3/8 838206-071 washer, pl-b reg pltd 1/2 838208-112 bulkhead, pipe 1/4”...

  • Page 90: Control Panel

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 CONTROL PANEL 02250137-724R02...
  • Page 91 Supervisor II 02250048-822 panel, instrument Supervisor II 02250054-853 panel, cover Supervisor II 02250054-854 nameplate, Sullair serial number 02250059-318 decal, LS Super 2 front (I) (II) 02250116-245 harness, wire sii dlx std pwr 02250105-438 harness, wire s2 dlx ctl...
  • Page 92 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 ENCLOSURE- 100-125HP 02250138-176R00...
  • Page 93 20/25 enclosure 02250116-349 panel, cor-encl LS16T 02250135-022 panel, cor-encl LS16T 02250135-023 channel, btm sill - LS16T 02250135-026 panel, roof - LS16T ac 02250135-043 ang, formed 1.25 x 2.25 x 41.25 02250139-099 panel, fiberglass 8.5 x 62.5 x 2 02250140-052 panel, fiberglass 6.0 x 62.5 x 2...
  • Page 94 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 ENCLOSURE- 150-200HP 02250134-193R00...
  • Page 95 20/25 enclosure 02250116-349 panel, cor-encl LS16T 02250135-022 panel, cor-encl LS16T 02250135-023 channel, btm sill - LS16T 02250135-026 panel, roof - LS16T ac 02250135-043 panel, fiberglass 8.5 x 62.5 x 2 02250140-052 panel, fiberglass 6.0 x 62.5 x 2 02250140-053 panel, fiberglass 20.5 x 35.25 x 2...

  • Page 96: Decal Group

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL GROUP...
  • Page 97 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL GROUP part number description number quantity sign, air breathing (danger) 250027-935 sign, warning “food grade” lube 250003-144 sign, warning ground fault 049852 decal, warning auto start 250017-903 sign, danger electrocution 049850 sign, warning hot surfaces 407408 sign, warning sever - fan 049855...
  • Page 98 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL GROUP...
  • Page 99 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL GROUP (CONTINUED) part number description number quantity sign, warning “compressor fluid fill cap” 049685 decal, danger high voltage 042218 decal, warning mixing fluids 02250110-891 decal, rotation 250021-286 decal, rotation 250021-564 decal, fluid Sullube 02250069-389 decal, water inlet-outlet 049873...
  • Page 100 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 DECAL GROUP...
  • Page 101 ID 250038-457 decal, protective earth ground 02250075-045 decal, earth ground 02250075-046 decal, PE designation 02250075-540 decal, LS-16T black 4” ht. 02250071-282 decal, Sullair logo 4 x 32” black 02250059-060 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 102: Decal Locations- Open Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 DECAL LOCATIONS- OPEN AIR-COOLED...
  • Page 103 041065 decal, warning auto start 250017-903 decal, LS20T black 4” ht. 02250071-287 decal, ISO 9001 02250057-624 decal, Sullair logo 4 x 32” black 02250059-060 decal, warning mixing fluids 02250110-891 sign, warning “compressor fluid fill cap” 049685 decal, fluid Sullube 02250069-389...

  • Page 104: Enclosure Decals

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 ENCLOSURE DECALS...
  • Page 105 041065 ecal, LS-16T black 4” ht. 02250071-282 decal, ISO 9001 02250057-624 decal, fork lifting 241814 decal, Sullair logo 4 x 32” black 02250059-060 sign, warning sever-fan port 049965 sign, warning “compressor fluid fill cap” 049685 decal, rotation 250021-564...

  • Page 106: Decal Locations- Control Box

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 DECAL LOCATIONS- CONTROL BOX...
  • Page 107 02250075-046 (I) Due to custom voltage requests, voltage decal may vary. For positive identification of machine volt- age decal, consult Sullair Factory with serial number of compressor. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 108: Wiring Diagram- Ls16T Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 WIRING DIAGRAM- LS16T AIR-COOLED SUPERVISOR II DELUXE 02250138-816R01...
  • Page 109 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 WIRING DIAGRAM- LS16T AIR-COOLED SSRV/ VFD COOLING FAN 02250135-132R02...
  • Page 110 NOTES...
  • Page 112 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...

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