Siemens SINAMICS PERFECT HARMONY GH180 Reference Manual

Siemens SINAMICS PERFECT HARMONY GH180 Reference Manual

Medium-voltage drive, 6sr41
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Tests carried out on drives
This documentation pertains to
GH180
F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95
M61 N30 N35 N44 N75 M08 U10 Y15
Reference Manual
Medium-Voltage Drive
SINAMICS PERFECT HARMONY GH180
Type 6SR41
Edition
02/2019
www.siemens.com/drives

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  • Page 1 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Medium-Voltage Drive SINAMICS PERFECT HARMONY GH180 Type 6SR41 Edition 02/2019 www.siemens.com/drives...
  • Page 2 14.02.2019 14:41 V8.00...
  • Page 3 Introduction General scope of services Tests Medium-Voltage Drive SINAMICS PERFECT HARMONY GH180 Type 6SR41 Reference Manual This documentation pertains to GH180 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Edition 02/2019...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    3.2.26 Load test without motor......................34 SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 6 Noise measurement without load...................40 Index................................41 SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 7: Introduction

    If the scope of testing and inspection cannot fulfill all customer requirements, please consult your Siemens sales advisor at head office. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 8 Introduction SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 9: General Scope Of Services

    The test documentation is created before or after the customer leaves depending on the scope of testing and the time schedule. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 10 If the customer's own cooling units or excitation equipment are to be tested, a system test can be ordered with option F97. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 11: Routine Test

    During production, the drive is subject to an internal routine test. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 12: Visual Inspection

    See also Visual inspection (Page 16) SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 13: Function Tests

    See also Function test (Page 20) SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 14: Insulation Test

    The insulation test is performed on a separate acceptance day prior to the function test. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 15: Tests

    In the following you will find the tests that can be additionally ordered for a drive. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 16: Visual Inspection

    – Openings for water pipes, if available – Additional components, if available SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 17: Electrical Cabinet Components

    The inspection is passed if the cable installation does not exhibit any deficiencies and matches the information in the circuit diagram. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 18: Cable Markings

    1. The external dimensions, length, width and height of the drive are measured. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 19 The test is passed if the dimensions match with what is specified in the dimension drawing. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 20: Function Test

    Tests are performed in accordance with IEC 61800-5-1 SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 21: Anti-Condensation Heating

    The test is passed if the anti-condensation heating elements heat up after they have been switched on. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 22: Socket Outlets And Lighting

    The test is passed if the corresponding operating states and specified values occur. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 23: Phase Offset Of The Output Voltage In The Three-Phase System

    The test is passed if the corresponding operating states and specified values occur. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 24: Local Control Via Pushbutton

    The test is passed if the phase offset is 90°. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 25: Operating State Indicator Lights

    ● Output for Up Transfer Permit feedback ● Output for Line Contactor Unlatch feedback SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 26: Checking The Evaluation Unit For External Temperature Sensors

    The test is passed if the appropriate messages are displayed on the test station computer. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 27: Remote Access Via Network Connection

    2. The locks are locked using the secondary keys. 3. The secondary keys are withdrawn. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 28: Switched Three-Phase Auxiliary Power Output

    The switched, single-phase auxiliary power output is used for the motor anti-condensation heating, for example. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 29: Grounding Switch

    SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 30: Failure Of A Power Semiconductor Module

    A message is displayed on the test station computer. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 31: Temperature Monitoring - Infeed Transformer

    The redundant fan switches on. A fan failure message is displayed on the test station computer. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 32: Fan Failure

    A check is made as to whether this alternating operation functions. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 33: Overtemperature, Output Reactor Or Sine-Wave Filter

    This interrupts the control. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 34: Load Test Without Motor

    SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 35 See also Load test without motor (Page 34) SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 36: Cooling System Test

    The test is passed if the air flows from the doors up to the roof section. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 37: Interface Test

    The interface test has been completed after five hours. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 38: Additional Optional Tests

    3. The temperatures of the individual windings are determined after the temperature rise test. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 39: Power Factor Measurement

    The effects of the drive on the supply grid/line supply are determined by recording the harmonics. SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 40: Noise Measurement Without Load

    The results of the noise measurement are separately recorded and documented together with the "Functional test plan". SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15...
  • Page 41: Index

    Local control via pushbutton, 24 L09, 33 SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 42 Visual inspection, 12, 16 Cable installation, 17 SINAMICS PERFECT HARMONY GH180 6SR41 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35 N44 N75 M08 U10 Y15 Reference Manual Rev.201902141441 GH180...
  • Page 44 8888888888 000088 01 EN 01 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY *888888888800008801EN01* 888888888800008801EN01...
  • Page 45 Process Industries and Drives Department PD LD P MF-NMA EN Siemens AG, PD LD P MF-NMA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 Email motoren.doku.aud@internal.siemens.co Our ref. 8888888888000088 Date 14.02.2019 Documentation for 6SR41 Your order no. - 000010...
  • Page 47 Tests carried out on drives Spine label for binder 162 mm (120 g/m2) SINAMICS PERFECT HARMONY GH180 6SR41 GH180 F03 F04 F06 F14 F28 F48 F68 F72 F79 G21 K20 K21 K29 L29 L50 L55 L81 L82 L95 M61 N30 N35...

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