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Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS PERFECT HARMONY GH150 Assembly Type 6SL38253AE412AA1-Z Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical data and drawings Additional documents Edition 10/2019...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Cooling unit requirements ......................34 3.7.2 Operating principle of the re-cooling unit ................35 3.7.3 The internal deionized water circuit..................35 3.7.4 The external raw water circuit ....................36 Components...........................37 3.8.1 Power cell..........................37 3.8.1.1 IGBT module ..........................38 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Introduction 1.1 About these instructions SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Touching live parts can result in death or serious injury. ● Before opening the doors, wait until the connected machine has come to a standstill. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Contact with the parts mentioned can result in death, serious physical injury or damage to property. ● Observe the instructions regarding installation and operation. ● Always take protective measures before touching any components. ● Do not remove any covers. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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(nuisance trip). The converter may be switched off as a result of the protection device tripping in error. ● To minimize the risk of faulty trips, use a type-B RCD. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Pack the electronic components in appropriate ESD packaging; e.g. ESD foam, ESD packaging bags and ESD transport containers. To protect your equipment against damage, follow the instructions given below. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Wearing of ESD shoes or Cabinet ground connection ESD shoe grounding strips Only effective in conjunction with ESD shoes or ESD shoe grounding strips Only effective in conjunction with conductive floor covering SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● The device is only operated in conjunction with the engineered components. ● Different operating modes, overloads, load cycles, and differing environmental conditions are permitted only after special arrangement with the manufacturer. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Follow technical equipment legislation and accident prevention regulations. Note The drive does not have a grounding breaker at the input/output. The system operator must, therefore, ensure that there is sufficient grounding. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
80 ms. The drive monitors the total opening time. ● The drive monitors the TRIP coils (shunt releases) for wire breakage and failure of the control voltage in the switchgear installation. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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– Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
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"SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https:// support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Chapter "Opening the device (Page 106)". An Emergency mushroom-head pushbutton is installed in the cabinet door of the Control Module. See also Emergency mushroom-head pushbutton (option L45) (Page 50) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Protection and monitoring functions for external components Transformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
⑧ Basic Line Module Actual value sensing on the motor side ④ ⑨ Diode rectifier High-voltage motor ⑤ DC link actual value sensing Figure 3-1 Example – Design of the converter SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Details on the design can be found in the layout diagram. Motor Module employing M2C technology The Motor Modules provide the power for the connected motor. The Motor Module is supplied with power for the motor via the DC link. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
① Branch (identical power cells connected in series) ② Power cell ③ Bypass switch (optional) ④ Actual value sensing ⑤ Branch reactor Figure 3-3 Block diagram: Motor Module employing M2C technology SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The monitoring function must be tested during the routine test of the re- cooling unit. ● Procure timely any consumables and spare parts from the supplier of the re-cooling unit. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● If one of the monitoring devices responds, a signal is output or the re-cooling unit and drive are switched off. Deionized water requirements Table 3-1 Deionized water requirements Value Conductivity during filling < 10 μS/cm Evaporation residue < 20 mg/l pH value 5 to 9 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
A manometer displays the pump pressure. If the flow is excessively low, then the re-cooling unit automatically switches over the pumps. 3.7.4 The external raw water circuit The raw water flows through the heat exchanger. The heat exchanger cools the deionized water. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Where values deviate from the above stated, a water analysis should be carried out in order to ensure the long-term stability of the heat exchanger. Components 3.8.1 Power cell A power cell comprises the following mechanical units that can be separated: ● IGBT module ● Capacitor bank SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
It is maintenance free and self-healing. The drive is switched off when the circuit breaker is disconnected. The capacitor bank is discharged via the gating electronics and discharge resistors. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Contactor for switching on and off ● Circuit-breaker Detailed information about interconnecting the precharging components is provided in the circuit manual. The component mounting locations are provided in the layout diagram. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
X41 to X46, X51 to X56, X61 to X66 Figure 3-5 Interface overview of power stack adapter 4 See also DRIVE-CLiQ interface (Page 56) LEDs of the Power Stack Adapters (Page 100) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
LED of the affected power output lights up red until the short-circuit has been rectified and the device is back in proper working order. This requires that the upstream miniature circuit-breaker is opened and after approximately 10 seconds is closed again. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Tasks of the interfaces Connector Task Line connection Signaling X6 / X7 / X8 / X9 Power output Signal assignment of the interfaces Connector/pin Signal X1.3 X1.4 Not assigned X1.5 X1.6 Not assigned X1.7 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The operator panel communicates with the drive via Ethernet. The operator panel has the following functions: ● Touch-screen operation ● Screen saver ● Language switching ● Local operation ● TRACE function SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Line filters are used to suppress interference in the auxiliary power supplies. Information about the connection of the line filters is contained in the circuit manual. The mounting location is provided in the layout diagram. Figure 3-8 Line filter SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Anti-condensation heating ● Open-loop and closed-loop control Refer to the drive technical data for auxiliary power supply current rating. The terminal assignment is provided in the circuit diagram of the drive. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The “Multilin 469 Motormanagment Relay” monitoring device is used for monitoring the motor. The following sensors can be monitored using this device: ● Voltage sensor ● Current sensor ● Overtemperature sensor SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Channels 2 and 3 are the optical interface. These take the form of a duplex socket and can be used to provide a connection to higher-level control systems. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
With this option, a signal splitter is installed with electrically isolated outputs. This means that processes signals can be reliably fed into the widest range of systems. As a consequence, the problem associated with ohmic loads connected in series no longer applies. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
A key-operated switch installed in the closed-loop control section door is used to control it. Controlling this make-proof grounding switch is interlocked with the operating state and the switch-on control of the converter. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
3.9.17 Anti-condensation heating (option L55) The anti-condensation heating is used at low ambient temperatures and high levels of humidity to prevent condensation from forming. The heating is controlled via a thermostat. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The number of cells in the Braking Module is equal to the number of cells in one branch of the Motor Module. For example, a Motor Module with 36 cells has a Braking Module with 6 cells. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The option can be used to operate external fans on motors and pumps and oil supply units. The "ON" command at the drive closes the contactor. The "OFF" command opens the contactor. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The water is heated by the waste in the semiconductors. The water flows out through the return pipe. More information: ● Auxiliary drive cooling system ● Combined auxiliary drive cooling system See also Connecting the water circuits (Page 77) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Signal name Technical data + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255. The maximum DRIVE-CLiQ cable length is 50 m. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z...
If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
If the ion exchange cartridge is exposed to frost, it may be damaged. ● Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Material damage caused by incorrect removal of a load securing device The load securing device protects the cabinet from any damage. If you remove the load securing device improperly, the cabinet may sustain damage. ● Correctly remove the load securing device. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
1. There is a screw in the door. Under the screw you will find the opening for manually opening the doors. Remove the screw. 2. Insert a screwdriver into this opening. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Before storing the device completely drain the cooling system. ● If the drive is stored for a longer period of time, then close and seal all water intakes and discharge points to protect against vermin and dirt. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Correctly store the goods corresponding to the type of goods. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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– Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.
If the ion exchange cartridge is exposed to frost, it may be damaged. ● Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Install the converter only on a level and horizontal surface. Preparation Ensure that access to the holes in the bottom of the cabinets is unobstructed. Remove the guard covers. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Install the transport units in accordance with the specifications provided in the accompanying dimension drawings. When doing this, maintain the specified distance between the top of the cabinet and the ceiling. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Connecting the interface terminals of several cabinets If the power section comprises several transport units, connect the cabinet interfaces with one another. The interface cable is located at the bottom section of the cabinet. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
① Inlet (blue) ② Return (red) ③ Union nut Figure 5-4 Water piping To establish the connection of the raw water circuit, observe the details in the dimension drawing. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Operation with defective seals can result in death, serious injury or material damage. ● Replace the defective seals before commissioning. Observe the environmental conditions stated in the technical data. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Opening the device (Page 106) Note Control and signal lines must always be connected according to the circuit diagrams supplied with the unit. Detailed information about connecting the components is given in the interconnection diagram. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● The distance between the power cable and the signal cable should be at least 20 cm. Device-specific data apply for power cables. You can find further information on power cables under "Connecting power cables". SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
③ ② 2. Connect the grounding cable of the foundation to the grounding busbar ① Foundation ② Grounding busbar ③ Grounding cable ④ PE protective conductor Figure 6-4 Connecting_grounding cable SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
2. Connect the shield and secure the cable. You can find further information on this in the “Electromagnetic compatibility" section. 3. Seal the cable routing according to the degree of protection required. See also Electromagnetic compatibility (Page 81) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Select the appropriate cable depending on the following conditions: ● Routing conditions ● Accumulation of cables ● Ambient temperature ● Bending radii ● Output voltage Observe the connection capabilities on the converter and on the motor terminal box. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
On the top of the canopy panel there is an opening provided with a cover plate and a seal. Cut the required openings for the power cables in the plate. After connecting the cable, close and seal the openings to maintain the specified IP Class. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
8. Attach the nuts and, if necessary, the washers. Tighten the nuts with a torque of 50 Nm. ③ 9. Expose the cable shield. Secure the cable on the cable support bar using cable clips SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Correctly connect armored cable using a cable gland. The cable armor must be connected to the cable gland around its complete circumference. The gland itself must be in contact with the gland plate around its complete circumference and must be connected to PE. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Interconnecting optional connections Depending on the range of options installed, further connections have to be interconnected. Detailed information about interconnecting these options with the interfaces is provided in the circuit manual. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-7 Schematic diagram: Fastening the cable ties SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service & Support (Page 145)".
● The company operating the plant or system is responsible for the consequences when the device is still operated after a ground fault has been identified. Carry out a risk analysis. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Limit value 2: Insulation resistance < 100 kΩ = Signal 2 (fault) The signals are issued to STARTER and output on the operator panel. Further information about the wiring is contained in the circuit manual. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
This function can also be activated as follows: The function is suitable for drives with high inertia loads (e.g. fan drives). This function can be used to switch the drive to the motor that is still rotating. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Alarms acknowledge themselves. If the cause is no longer present, the alarms reset themselves automatically. The converter indicates a fault by displaying the corresponding fault and/or alarm on the operator panel. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
If input voltage is > 18 V and LED red: Return component for repair. Green Continuous 24 V power supply OK. light Internal board voltages OK. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
– also for an EMERGENCY OFF or when the main switch is open – a hazardous voltage is still present. This voltage can cause serious injury. ● The five safety rules must be observed. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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When doing so, take the prescribed maintenance intervals into consideration, as well as the instructions for repairing and replacing installed components. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Maintenance 9.2 Grounding the system Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
The doors cannot be opened until the following conditions are fulfilled: ● The converter is ready to switch on, or in the "switching on inhibited" state, no ON command is active. ● The circuit breaker is open (feedback signal, "circuit-breaker OPEN"). SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
The following servicing and inspection instructions are used as the basis for regular inspection of the equipment. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Check the software. Siemens After every parameter service per‐ modification, and ev‐ sonnel ery five years there‐ after Test the insulation. Siemens Every two years "Bender insulation" test mode service per‐ sonnel SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Replace defective hoisting solenoids and security bolts before (re)commissioning. 9.4.3.4 Checking the plug connections. Regularly check the plug connections to ensure they are seated correctly and the contacts are not corroded. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
If the level is too high, drain some water until the level is correct. See also The external raw water circuit (Page 36) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
9.5.1.1 Replacing fans, from the front Removing the fan The five safety rules (Page 15) must be observed. Figure 9-2 Replacing fans from the front SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Schematic diagram: Replacing fans from the back ② 1. Remove the rear cover from the fan box 2. Loosen the connector of the fan connector cable from the terminal in the fan box. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Check whether all the cable shields are intact. ● Insulate damaged cable shields. ● Make sure that a short-circuit cannot occur on the power cables due to failure of the insulation as a result of incorrect cable installation. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.
Hard materials S2 Hard materials S1 in - lb in - lb in - lb 15.9 11.5 15.9 34.5 26.6 26.6 69.0 53.1 53.1 13.0 10.0 88.5 13.0 32.0 25.0 25.0 65.0 50.0 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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11.5 22.1 22.1 11.5 26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
4. Remove the connecting cable between the current transformer and the AVT combination module. To do this, loosen the nuts on the side of the current transformer and remove the ② cables SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
4. Remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Damage to components when using impact screwdrivers Even with the correct torque, components can be damaged when using an impact screwdriver. This can cause the device to fail. ● Never use an impact screwdriver. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Remove the two busbars. ③ 5. Remove all screws (M5 x 16) of the upper retaining strip. ④ 6. Remove the screws (M4 x 16) from the bypass. 7. Remove the upper retaining strip. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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10.Remove all of the screws (M8 x 20) between the capacitor busbar and the IGBT module. 11.Now remove the IGBT module by withdrawing it to the front. Figure 9-8 Removing a power cell, steps 9 to 11 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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13.Loosen the bolted connection (M8 x 30). Remove the screw (M8 x 16) of the capacitor bank. Figure 9-10 Removing a power cell, step 13 14.Withdraw the capacitor bank towards the front. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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● Only replace the complete capacitor bank. Installing a power cell Execute the steps described in the section "Removing the power cell" in the reverse order. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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2. Enter the number of the replaced power cell. The numbering of the power cell is identical to the number of the alarm value of alarm A30203. 3. Select parameter p6113. Set the value to "0". This will reset the electronic marking. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Remove the front and rear spacers the water hoses at the diode stack. Unscrew the spacers in an anti-clockwise direction. Figure 9-13 Example diagram: Removing the spacers SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Releasing the busbars and connections ① 1. Remove the screws ③ ② 2. Remove the busbar package . To do this, remove the screws Figure 9-14 Example diagram: Removing the busbars SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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3. Remove the lower busbar package. To do this, remove the screws Figure 9-15 Example diagram: Removing the lower busbar package ⑤ 4. Remove the Makrolon cover. To do this, remove the plastic screws Figure 9-16 Example diagram: Removing the Makrolon cover SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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④ 3. Remove all of the cable ties that fix the cables of the capacitor module. Withdraw the ⑤ ⑥ connections at the bottom and top from the modules. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Maintenance 9.7 Repair Figure 9-18 Example diagram: Releasing connections of the capacitor module SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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The diode stack is very heavy (approx. 30 kg). When incorrectly handled, the diode stack can cause injury and material damage. ● Take special care when lifting the diode stack out of the drive. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Comply with the specified torques. The torques are listed in Section "Repairing". ● Also observe the notes in the following section. Installing the capacitor group Figure 9-21 Wire jumper capacitor module SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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● Fix the capacitor cables using cable ties. ● Fasten the water hoses to the spacers using cable ties. ● Open the water intakes and outlets. ● Ventilate the deionized water circuit. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Before replacing a water sensor, empty the entire water circuit and blow out the piping. ● Before screwing into the adapter element, seal the outer thread using LOCTITE 586- AVX(ROHRD)RT sealant. The Siemens order number for the sealant is 534032. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z...
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5. Lock the sensor by using the two screws to screw the cover to the sensor. Note Ventilating the deionized water circuit Vent the deionized water circuit after replacing a water sensor. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
(9 x) of the fastening clips. Remove the mounting clips. Withdraw the operator panel from the cabinet door towards the front. 6. Fit a new operator panel. Fasten the operator panel. 7. Connect the cables. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.
● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
If the initiator has been activated improperly or is held in the held when activated, physical injury such as crushing may occur. ● The initiator must only be activated by a qualified and trained specialist. Place the bypass in an open space for activation. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
(www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...
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Service & Support SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
5° C to +40° C Relative humidity 5% to 95% 5% to 75% 5% to 85% (Only low condensation is (Condensation is not permit‐ permitted. The device must ted) be completely dry before commissioning.) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) Plant-specific information You will find plant-specific information in the separate document "Technical data and drawings." SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
Additional documents In addition to these operating instructions, further documents are provided that contain more information on commissioning and service. SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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Index Technical Support, 145 Torques Grounding cable, 76 PE protective conductor, 89 Power cable, 89 Screwing the transport units together, 75 Voltage-source DC link drive., 33 Water condensation, 51 SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z Operating Instructions Rev.201910281231 EXAMPLE...
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0009993825 000003 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000999382500000301EN01* 000999382500000301EN01...
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Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
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Spine label for binder 50 mm (120 g/m2) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS PERFECT HARMONY GH150 6SL38253AE412AA1-Z EXAMPLE Operating Instructions / Installation Instructions...