Related Manuals for Kongskilde Z 8805 T
Summary of Contents for Kongskilde Z 8805 T
- Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL Z 8805 T Tedder Part number 81PIGB-188x edition English February 2018...
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Page 3: Foreword
DEAR CUSTOMER! We appreciate the confidence you have shown to our company by investing in a KONGSKILDE product and congratulate you on your new purchase. Of course, it is our wish that you will experience complete satisfaction with the purchase investment. -
Page 4: Table Of Contents
Connection of lighting equipment ............33 Connection of PTO shaft ..............34 TRANSPORT ON PUBLIC ROADS ..............34 5. HANDLING OF THE TEDDER DURING WORKING ............ 35 CONVERSION OF THE TEDDER FROM TRANSPORT TO WORKING POSITION ......................35 PIGB-188X-03 Z 8805 T 0218... - Page 5 GEARBOXES ....................56 GREASE SPOTS ON THE TEDDER ............... 58 Joints ....................58 Oblong hole (guide)................59 Headstock .................... 60 GREASE CHART OVERVIEW ................. 61 9. MACHINE DISPOSAL....................62 10. SUPPLEMENT ......................63 11. WARRANTY ........................ 65 PIGB-188X-03 Z 8805 T 0218...
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Page 6: In General
If changes are made on the machine and its construction without permission from the manufacturer, the manufacturer cannot be held responsible for any damage resulting from this. Intended use also implies that the rules prescribed by the manufacturer concerning operation, maintenance and service are observed. PIGB-188X-03 Z 8805 T 0218... -
Page 7: Foreseeable Misuse
14. Never use the machine for other purposes than what it has been constructed for. 15. Do not allow any children to be near when you are working with the machine. 16. Never stand between the tractor and the machine during connection and disconnection. PIGB-188X-03 Z 8805 T 0218... -
Page 8: Technical Data
The marking on the machine should neither be changed nor removed! The information on the machine plate can be written below so that it is always at hand. PIGB-188X-03 Z 8805 T 0218... - Page 9 Only use original KONGSKILDE spare parts. The manufacturer cannot be held responsible for any damage resulting from the use of non-original spare parts.
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Page 10: General Technical Data
18,5x8,50-8 (6PR) Transport wheels 10.0/80-12 Oil outlets 1 double acting Electricity 12 V (for extra lighting kit) Equivalent sound pressure level under 70 dB (A) Weight, approx. 1510 kg Fig. 1-2 Fig. 1-2 Z 8805 T PIGB-188X-03 Z 8805 T 0218... -
Page 11: Safety
This symbol (safety marking according to DIN 4844-W9) is supplemented with the following references: General references are marked with this symbol: Reference signs on the machine must be observed and kept in a readable condition. PIGB-188X-03 Z 8805 T 0218... -
Page 12: Safety Rules And Accident Prevention
16. Never leave the tractor seat when driving! 17. Always adjust the driving speed to the conditions of the ground. When driving up and down and across hillsides, sharp turns should be avoided! PIGB-188X-03 Z 8805 T 0218... - Page 13 27. Never stand between the tractor and the machine without securing the vehicle by means of the hand brake and/or stop blocks! 28. Always stop the operation of the tedder when leaving the tractor seat. PIGB-188X-03 Z 8805 T 0218...
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Page 14: Power Take-Off
16. When the PTO shaft is disconnected from the tractor it must be fastened to the suspension with the chain! 17. If the PTO shaft is damaged it must be repaired immediately before working with the machine! PIGB-188X-03 Z 8805 T 0218... -
Page 15: Tyres
4. The safety distances in the table must be observed. Safety distance from Rated voltage overhead lines Up to Over 1 to 110 Over 101 to 220 Over 220 to 380 PIGB-188X-03 Z 8805 T 0218... -
Page 16: Maintenance
M 12x1,25 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 20 M 20x1,5 M 24 1100 M 24x1,5 1175 M 30 1300 1800 2300 Torque measurement M (if nothing else has been stated). PIGB-188X-03 Z 8805 T 0218... - Page 17 7. Before carrying out electric welding on tractor and mounted machine the cable for alternator and battery must be dismounted. 8. Spare parts must at least correspond to the technical requirements prescribed by the manufacturer! Original spare parts observe these requirements! PIGB-188X-03 Z 8805 T 0218...
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Page 18: Placement Of Reference Signs On The Machine
Make sure that the ground is firm! 12. Warning panel, reflecting. 13. Yellow reflector (at the side when the boom arms are folded up). 14. Decal tyre pressure 15. Reference lifting eye PIGB-188X-03 Z 8805 T 0218... - Page 19 2. SAFETY PIGB-188X-03 Z 8805 T 0218...
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Page 20: Mounting Of The Machine After Delivery
After 5 hours of operation all screw joints must be re-tightened! The rotary tedder Z 8805 T is separated into parts and delivered on a pallet. For shipment on a big pallet the middle support wheels and some arms are dismounted. - Page 21 1. All loose machine parts which have been tied to the machine or the pallet are removed. 2. Connect the hydraulic hose of the tedder to the tractor with quick-release couling and electric plugs. PIGB-188X-03 Z 8805 T 0218...
- Page 22 The ball valve (fig. 3-2 (1)) in the middle of the chassis frame must be closed! 4. The machine is lifted with the chassis frame and the support wheels are mounted in working position, wide support wheels are mounted on the middle frame. PIGB-188X-03 Z 8805 T 0218...
- Page 23 7. All support wheels are mounted in working position. 8. Dismounted tine arms are fastened to the rotor. 9. Warning panels are adjusted to 3 m width. Fig. 3-4 Fig. 3-4 Mounting of support wheels PIGB-188X-03 Z 8805 T 0218...
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Page 24: Connection Of Pto Shaft
When the machine has been assembled, the PTO shaft can be connected. The overload clutch must be positioned on the machine side. The lock-pin on the PTO shaft must be properly engaged in the spline on the machine’s drive shaft! PIGB-188X-03 Z 8805 T 0218... -
Page 25: Adjustment Of Pto Drive Shaft
PTO shafts available. After the adjustment the swivel area and clearance of the PTO shaft must be checked! The PTO shaft should not in any position get in contact with machine parts. PIGB-188X-03 Z 8805 T 0218... -
Page 26: Mounting Of Optional Equipment
Fig. 3-6 The support wheel is mounted on the plate above the left hitch pin. The desired height is adjusted with the spring pin (1) and fixed with the ring screw (2) to avoid vibrating. PIGB-188X-03 Z 8805 T 0218... -
Page 27: Anti-Wrapping Plate
The adapter ring is mounted and the swath gearbox is pushed onto the spline shaft on the adapter ring. The night swath gearbox is secured with clamping screw. The PTO shaft is pushed onto the offset spline shaft. PIGB-188X-03 Z 8805 T 0218... -
Page 28: Functional Test
Make sure that there are no tools in the area around the machine! Make sure that there are no persons in the danger zone! After 5 hours of operation all screws must be re-tightened to ensure a safe operation! PIGB-188X-03 Z 8805 T 0218... -
Page 29: Mounting Of The Tedder / Preparation
The operator should not step into the danger zone until the electric cables, the hydraulic hoses and the PTO are to be connected. The operating elements of the tractor must be secured against unintended use before connection and disconnection. PIGB-188X-03 Z 8805 T 0218... -
Page 30: Preparation Of Tractor
Fig. 4.2 Fig. 4-2 The tedder Z 8805 T is equipped with hitch pins cat. 2. Depending on the equipment of the tractor, balls can be installed. The sideways movement of the link arms on the tractor must be minimised in order to avoid oscillation of the machine during work and transport. -
Page 31: Placement Of Cord
The pins on the suspension of the tedder are connected to the link arms of the tractor and secured. The power transmission (PTO shaft) as well as the electric and hydraulic connections must be established before the support is pushed up since the operator has to step into the danger zone. PIGB-188X-03 Z 8805 T 0218... - Page 32 If the machine is used with different tractors it must be checked that the control box has the correct distance to the tractor! PIGB-188X-03 Z 8805 T 0218...
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Page 33: Hydraulic Connection
4. MOUNTING OF THE TEDDER/PREPARATION HYDRAULIC CONNECTION For the conversion from transport to working position the rotary tedder Z 8805 T needs a double-acting outlet. For clearing of field boundaries (hydraulic), no additional outlet is needed. All functions are controlled with a change-over valve. -
Page 34: Connection Of Pto Shaft
When driving on public roads the current traffic rules with regard to lighting must be observed! The maximum speed of 40 km/h should not be exceeded. Always adjust the driving speed to the conditions of the road. PIGB-188X-03 Z 8805 T 0218... -
Page 35: Handling Of The Tedder During Working
Fig. 5-1 The stop valve in the centre of the machine must be open. The descriptions below are based on this position! With open stop valve the transport axle and the rotor arms are swivelled simultaneously. PIGB-188X-03 Z 8805 T 0218... -
Page 36: Unfolding The Machine In Working Position
Check that there are no persons near the machine before starting the rotor! Always start the PTO of the tractor with the engine at idle speed! The tedder is now ready for operation! PIGB-188X-03 Z 8805 T 0218... -
Page 37: Position When Driving On Headlands
“raise” until the stop of the locking pawls is in contact with the hydraulic cylinders of the rotor arms at front and the transport axle is swivelled completely down. The locking pawls should not be raised with the cord! PIGB-188X-03 Z 8805 T 0218... -
Page 38: Spreading From Fence
The handle for the change-over valve is turned to position “spreading from fence” Fig. 5-2 (D). Fig. 5-4 Fig. 5-4 During working the machine is placed in the offset position with the hydraulic outlet of the tractor. PIGB-188X-03 Z 8805 T 0218... - Page 39 5. HANDLING OF THE TEDDER DURING WORKING Fig. 5-5 Fig. 5-5 For normal tedding the wheels are returned to middle position. When avoiding obstacles or driving along fences there must be enough distance to the rotors! PIGB-188X-03 Z 8805 T 0218...
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Page 40: Conversion Of The Tedder From Working To Transport Position
FOLDING TO TRANSPORT POSITION Place the machine with all rotor wheels firmly on the ground. Disconnect the PTO! The stop valve in the centre of the machine must be open. The descriptions below are based on this position! PIGB-188X-03 Z 8805 T 0218... - Page 41 Fold the machine further in to the final transport position. The machine must be lifted completely with the transport axle and the side arms must be folded in! PIGB-188X-03 Z 8805 T 0218...
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Page 42: Blocking Of The Hydraulics
In this connection the instructions of the tractor manufacturer should be observed. It may be necessary to ensure a better weight distribution to the front axle. This can be checked by means of chapter 10. PIGB-188X-03 Z 8805 T 0218... -
Page 43: Swivelling Of Transport Axle
The axle can now be swivelled by means of the tractor’s hydraulic outlet. The side arms must be unfolded completely to avoid machine damage. The side arms must be unfolded completely. Otherwise there is a risk of collision with machine parts! PIGB-188X-03 Z 8805 T 0218... -
Page 44: Folding Of Side Arms
The side arms can now be swivelled by means of the tractor’s hydraulic outlet. The transport axle must be swivelled completely down to avoid machine damage. When swivelling the side arms there is a risk of collision with other machine parts! The transport axle is swivelled down! PIGB-188X-03 Z 8805 T 0218... -
Page 45: Disconnection Of The Machine
Before the disconnection, the rotary tedder must be secured with stop blocks so that it cannot move! Fig. 5-8 Fig. 5-8 Procedure: Choose a sufficiently firm, dry and even ground. Release the support, push it down and lock it with the spring pin. PIGB-188X-03 Z 8805 T 0218... - Page 46 The link arms of the tractor are released from the tedder and the machine is disconnected. Make sure that the machine is placed on firm and even ground so that it is not in danger of turning over. Only park the machine on the transport axle and the support. PIGB-188X-03 Z 8805 T 0218...
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Page 47: Basic Adjustment Of The Tedder
If the tines are adjusted too low, there is danger of contamination of the feed and damage to the grass roots. The tines are worn unnecessarily. If the tines are adjusted too high, clean raking cannot be obtained. The adjustment must be checked during the operation. PIGB-188X-03 Z 8805 T 0218... -
Page 48: Adjustment Of Spreading Angle
The support wheels can be set to different spreading angles. The adjustment takes place by adjusting the wheel bracket on the wheel carrier. The machine must be lifted to adjust the spreading angle. The adjustment must take place in consideration of the conditions. The following usually applies: PIGB-188X-03 Z 8805 T 0218... - Page 49 6. BASIC ADJUSTMENT OF THE TEDDER Fig.6-3 Fig. 6-3 Normal spreading angle = pos. N. Fig.6-4 Fig. 6-4 Small spreading angle for dry material = pos. F. Fig.6-5 Fig. 6-5 Big spreading angle = pos. S. PIGB-188X-03 Z 8805 T 0218...
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Page 50: Working Speed And Number Of Revolutions
During tedding of spread material, you should work at a low number of rpm - but at a higher driving speed - in order to avoid loss of crop due to crumbling. Check whether the chosen relation between driving speed and number of revolutions gives the desired result. Adjust if necessary. PIGB-188X-03 Z 8805 T 0218... -
Page 51: Spreading Of Swaths
With the swath gearbox mounted small single swaths are made at maximum 300 - 400 rpm on the PTO. The driving speed should be adjusted according to the result. Do not cross the swaths. This would result in irregular load of the machine and a bad spreading pattern. PIGB-188X-03 Z 8805 T 0218... -
Page 52: Service And Maintenance Of The Tedder
When cleaning with high pressure the paint may be damaged. Therefore sufficient distance must be kept between the nozzle on the high pressure cleaner and the machine. Polished parts, e.g. piston rods, require thorough drying to avoid possible damage. PIGB-188X-03 Z 8805 T 0218... -
Page 53: Placement Of The Machine In The Open
Extra support wheel 18.5-8.50-8 (6PR) (option) Caution: If the pressure is too high the tyres may crack. If the pressure is too low the tyres may be damaged due to deformation of the tyre wall. PIGB-188X-03 Z 8805 T 0218... -
Page 54: Pto Shafts
6 years. Only use original spare parts when replacing! When working with the hydraulic system make sure that it is not under pressure! The rotors of the tedder must stand firmly on the ground! PIGB-188X-03 Z 8805 T 0218... -
Page 55: Maintenance - Grease Chart
The rotary tedder is equipped with a PTO shaft with overload protection. Fig.8-1 Fig. 8-1 The grease spots on the PTO shaft must be greased with universal grease according to the intervals indicated. See also the instruction manual for the PTO drive shaft. PIGB-188X-03 Z 8805 T 0218... -
Page 56: Gearboxes
Fig.8-2 Fig. 8-2 Centre gearbox: Oil level: 1.2 litres Quality: SAE 90 API-GL-4 Fig.8-3 Fig. 8-3 Rotor gearbox: Fluid grease: 0.2 kg Quality: Shell Alvania EP PIGB-188X-03 Z 8805 T 0218... - Page 57 8. MAINTENANCE - GREASE CHART Fig. 8-4 Fig. 8-4 Fingerclutch: Graphitegrease: Quality: Molykote BR2 Plus PIGB-188X-03 Z 8805 T 0218...
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Page 58: Grease Spots On The Tedder
JOINTS Fig.8-5 Fig. 8-5 Hinge pins - 25 hours 12 grease points Fig.8-6 Fig. 8-6 Joint piece - weekly / 50 hours 4 grease points Boom arm - weekly / 50 hours 4 grease points PIGB-188X-03 Z 8805 T 0218... -
Page 59: Oblong Hole (Guide)
8. MAINTENANCE - GREASE CHART Fig.8-7 Fig. 8-7 Steering rod - weekly / 50 hours 4 grease points OBLONG HOLE (GUIDE) Fig.8-8 Fig. 8-8 Oblong hole - weekly / 50 hours 4 grease points PIGB-188X-03 Z 8805 T 0218... -
Page 60: Headstock
8. MAINTENANCE - GREASE CHART HEADSTOCK Fig.8-9 Fig. 8-9 Hinge pin - weekly / 50 hours 1 grease point PIGB-188X-03 Z 8805 T 0218... -
Page 61: Grease Chart Overview
8. MAINTENANCE - GREASE CHART GREASE CHART OVERVIEW Fig.8-10 Fig. 8-10 The following plant-based oil and grease types can be used: Grease: PLANTOGEL 2-S Oil: PLANTOHXTRAC Drained oils must be handed over to a recycling company! PIGB-188X-03 Z 8805 T 0218... -
Page 62: Machine Disposal
Disassemble the machine and separate the individual parts, e.g. tyres, hydraulic hoses, hydraulic valves etc. Hand over the usable parts to an authorised recycling centre. The large scrapping parts are handed over to an authorised breaker's yard. PIGB-188X-03 Z 8805 T 0218... -
Page 63: 10. Supplement
In order to test the total stability the following formula can be used for the calculation of the at a minimum front axle load of 20% of the tractor’s own weight: minimum front ballast I F,min ANNOTATION In this calculation rear-mounted implements and front/rear combinations have been taken into consideration. PIGB-188X-03 Z 8805 T 0218... - Page 64 Example of references to stability of the combination tractor – rotary tedder and Picture B.1 rake PIGB-188X-03 Z 8805 T 0218...
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Page 65: 11. Warranty
It is prohibited to carry out any modifications to the machine unless specifically authorized, in writing, by a NEW HOLLAND representative. PIGB-188X-03 Z 8805 T 0218... - Page 66 Jiddikjaraw li / Apstiprinu, ka Maskine: La máquina: Masin: Maschine: Maszyna: Stroj: Машината: Η μηχανή: Machine: Machine: Gép: Máquina: Model/Type: Z 8805 T La macchina: Stroj: Il-magna: Mašina: Mašīna: Machine: Designation: Tedder Maskin: Stroj: Serial: Maşina: Laite: - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også...
- Page 67 - est conforme aux dispositions de la Directive relatives aux machines 2006/42/CE et également aux dispositions de la Directive sur la Directive EMC 2014/30/UE. - é in conformita' con la Direttiva Macchine 2006/42/CE e, se pertinente, anche alla Direttiva alla Direttiva EMC 2014/30/UE.
- Page 68 Kongskilde dealer. © 2018 CNH Industrial Belgium N.V. All Rights Reserved. Kongskilde is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to...