Beko CLEARPOINT Series Instructions For Installation And Operation Manual

Activated-carbon adsorber without dust filter
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EN - english
Instructions for installation and operation
Activated-carbon adsorber without dust filter
®
CLEARPOINT
L 205 – L295 V

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  • Page 1 EN - english Instructions for installation and operation Activated-carbon adsorber without dust filter ® CLEARPOINT L 205 – L295 V...
  • Page 2 Dear customer, ® Thank you for deciding in favour of the CLEARPOINT V activated-carbon adsorber. Please read these ® installation and operating instructions carefully before mounting and starting up the CLEARPOINT activated-carbon adsorber and follow our directions. Perfect functioning of the activated-carbon adsorber can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.
  • Page 3: Type Plate Clearpointv Activated-Carbon Adsorber

    Type plate CLEARPOINT® V activated-carbon adsorber ® Type plate CLEARPOINT V activated-carbon adsorber Manufacturer: BEKO TECHNOLOGIES GMBH 41468 Neuss, Germany Phone: +49 2131 988-0 www.beko.de Year of construction: Type: Serial no.: Max. permissible operating pressure Working pressure: Min./max. permissible temperature TS: Compressed-air inlet temperature: Max.
  • Page 4: Table Of Contents

    Contents Contents ® Type plate CLEARPOINT V activated-carbon adsorber..............3 Contents ............................4 General advice ..........................6 Safety instructions ..........................7 Safety labelling ..........................7 4.1.1 Safety pictograms in accordance with DIN 4844................7 4.1.2 Signal words in accordance with ANSI....................8 General safety instructions ........................9 Special advice for plants under pressure in accordance with the 97/23/EC Pressure Equipment Directive............................13 Residual risk ............................14 ®...
  • Page 5 Contents 14.3 Initial start-up ...........................34 14.4 Restart .............................35 14.5 Removal from service........................35 Troubleshooting and fault elimination....................36 15.1 Safety during troubleshooting and fault elimination.................36 15.2 Status and alarm indications ......................38 Maintenance ............................40 16.1 Safety during maintenance......................40 16.2 Maintenance in general ........................42 ®...
  • Page 6: General Advice

    The operating instructions must be accessible at all times at the place of application of the device. Non-observance of the installation and operating instructions involves risks for persons and systems. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES GMBH. CLEARPOINT® L 205 – L295 V...
  • Page 7: Safety Instructions

    Safety instructions Safety instructions 4.1 Safety labelling Safety instructions whose non-observance represents a threat to life and physical condition or can lead to property damage are labelled in accordance with DIN 4844 and ANSI Z535. 4.1.1 Safety pictograms in accordance with DIN 4844 General danger symbol Quickly escaping compressed air Note...
  • Page 8: Signal Words In Accordance With Ansi

    Safety instructions 4.1.2 Signal words in accordance with ANSI Imminent hazard Danger! Consequences of non-observance: serious injury or death Potential hazard Warning! Consequences of non-observance: possible serious injury or death Caution! Imminent hazard Consequences of non-observance: possibly injury or property damage Potential hazard Notice! Consequences of non-observance: possibly injury or property damage...
  • Page 9: General Safety Instructions

    Safety instructions 4.2 General safety instructions Installation works must exclusively be carried out by authorised and qualified skilled ® personnel. Prior to undertaking any measures on the CLEARPOINT V, the skilled personnel shall read up on the device by carefully studying the operating instructions. The operator is responsible for the adherence to these provisions.
  • Page 10 Safety instructions Unauthorised interventions, modification and abuse of the pressure device are prohibited. Operators of the devices must observe the local and national pressure equipment regulations in the country of installation. Danger! High pressure! Subsequent to the start-up, components of the plant are under pressure. Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting and/or unsecured plant components.
  • Page 11 Safety instructions Danger! Incorrect start-up! ® The incorrect start-up of the CLEARPOINT V may endanger persons. ® Prior to starting up the CLEARPOINT V, it must be ensured that the operating staff are instructed according to these instructions for installation and operation with regard to the set- up, monitoring, operation and maintenance of the plant, as well as to the safety measures to be observed.
  • Page 12 Safety instructions Danger! Incorrect maintenance! ® The incorrect maintenance of the CLEARPOINT V may endanger persons. Ensure that the personnel in charge of the operation, monitoring and maintenance of the ® CLEARPOINT V are sufficiently instructed and competent for this task. Caution! Activated-carbon dust! Eyes and respiration are endangered through quickly or suddenly escaping activated-...
  • Page 13: Special Advice For Plants Under Pressure In Accordance With The 97/23/Ec Pressure Equipment Directive

    Safety instructions 4.3 Special advice for plants under pressure in accordance with the 97/23/EC Pressure Equipment Directive ® The CLEARPOINT V activated-carbon adsorber is a pressure device in the sense of the 97/23/EC Pressure Equipment Directive. Therefore, the plant needs to be registered with the supervisory authority in accordance with the local regulations, and requires the approval of the latter.
  • Page 14: Residual Risk

    ® These operating instructions apply exclusively to the tank variants of the CLEARPOINT L205 V to L295 V activated-carbon adsorbers from BEKO TECHNOLOGIES GMBH and refer to the device type without dust filter and internal tubing. ® The CLEARPOINT V...
  • Page 15: Applied Eu Directives And Harmonised Standards

    Applied EU directives and harmonised standards  The place of installation, installation conditions  The pressure and temperature of the inlet air  The ambient temperature The device is supplied as accepted in the factory. The operator only needs to establish the connections with the compressed-air system, which is described in the following chapters.
  • Page 16: General Description Of The Clearpointv Activated-Carbon Adsorber

    General description of the CLEARPOINT® V activated-carbon adsorber ® General description of the CLEARPOINT V activated-carbon adsorber ® The CLEARPOIINT L 205-295 V activated-carbon adsorbers serve exclusively to separate residual oil contents in the form of vapour or aerosol from compressed air and nitrogen. The compressed air should be predried, and should not exceed a moisture content of 30% and a temperature of +35°C.
  • Page 17: Operating Principle

    Operating principle ® The CLEARPOINT V activated-carbon adsorber from BEKO TECHNOLOGIES GMBH functions according to the principle of the accumulation of oil molecules on the surface and in the porous structures of special activated carbon. The activated carbon is in a container, through which the medium flows continuously top down.
  • Page 18: Technical Data

    Technical data 10 Technical data ® 10.1 Technical data CLEARPOINT L 205-295 V ® Name CLEARPOINT L 205-295 V BEKO TECHNOLOGIES GMBH Manufacturer Germany, 41468 Neuss, Im Taubental 7 Type Activated-carbon adsorber Compressed air Saturated up to 30% Medium Free from water or condensate...
  • Page 19 Technical data ® ® Dimensions CLEARPOINT L 205 – 230 V Dimensions CLEARPOINT L 240 – 295 V Category Volume Activated Type Connection Weight flow* carbon 97/23/EC [m³/h] [mm] [mm] [mm] [mm] [mm] [kg] [kg] Fluid gr. 2 L 205 V 1580 L 210 V 1490...
  • Page 20: Available Options

    It is recommended to use a BEKO dust filter in an oil and grease- free version. For details, please refer to the following filter selection table.
  • Page 21: Filter Selection Table

    Technical data 10.3 Filter selection table Option dust filter Option prefilter Filter + filter elements purified without oil Model Ultrafilter Dust filter outlet (0.01 µm / 0.01 mg/m³ *) Filter element (1 µm / 0.1 mg/m³ *) Filter element L 205 V S075SWTX M010RFWM-OF 10F-OF...
  • Page 22: Description Of The Components

    Description of the components 11 Description of the components Compressed-air INLET Filler neck for activated carbon (not for L 205 V) Container for the activated-carbon filling Manometer pressure vessel Base frame Compressed-air OUTLET CLEARPOINT® L 205 – L295 V...
  • Page 23 Description of the components Compressed-air INLET Filler neck for activated carbon Container for the activated-carbon filling Manometer pressure vessel Compressed air OUTLET Draining nozzle for activated carbon Inspection access CLEARPOINT® L 205 – L295 V...
  • Page 24: Transport And Set-Up

    The forwarding agent and BEKO TECHNOLOGIES or the BEKO TECHNOLOGIES agency must be informed immediately about any kind of damage. If no evident damage to the packaging or the plant was ascertained but hidden defects are detected at a later moment in time, the forwarding agent must immediately be informed so as to allow him to assess and document the damage.
  • Page 25: Set-Up

    Transport and set-up 12.3 Set-up Provide suitable lifting tools for the transport and set-up. ® Secure the CLEARPOINT V against shifting on the load platform or fork-lift truck. ® Move the CLEARPOINT V to the place of installation. ® The function and service life of the CLEARPOINT V depends on the conditions at the place of installation.
  • Page 26: Installation

    Installation 13 Installation 13.1 Safety during the installation Installation works must exclusively be carried out by authorised and qualified skilled ® personnel. Prior to undertaking any measures on the CLEARPOINT V, the skilled personnel shall read up on the device by carefully studying the operating instructions. The operator is responsible for the adherence to these provisions.
  • Page 27 Installation Danger! Incorrect installation! ® Incorrect installation of the CLEARPOINT V involves the risk of personal injury. ® Ensure that the personnel in charge of the installation of the CLEARPOINT V are sufficiently instructed and competent for this task. NOTE! Installation works! Installation works at the compressed-air system must only be carried out by skilled personnel...
  • Page 28: Minimum Requirements

    Installation 13.2 Minimum requirements 13.2.1 Filtration of the compressed air Prefilter: Super-fine filter (S) with condensate drain max. residual content oil aerosols 0.01 mg/m³ at 20°C Afterfilter: Dust filter (F) with manual drain Particle classification 1 µm 13.2.2 Water content of the compressed air Max.
  • Page 29: Installation Examples

    Installation 13.3 Installation examples ® 13.3.1 Installation diagram CLEARPOINT V with a refrigeration dryer Universal filter (G) with BEKOMAT Refrigeration dryer Super-fine filter (S) with BEKOMAT Activated-carbon adsorber Dust filter (F) with manual drain ® Sensor unit METPOINT Oil- and grease- ®...
  • Page 30: Installation Diagram Clearpoint

    Installation ® 13.3.2 Installation diagram CLEARPOINT V with an adsorption dryer Super-fine filter (S) with BEKOMAT Adsorption dryer Dust filter (F) with manual drain Activated-carbon adsorber Dust filter (F) with manual drain ® Sensor unit METPOINT Oil-and grease-free ® Evaluation unit with user interface METPOINT zone H1/H2 Shut-off valves of the measuring section...
  • Page 31: Work Steps During The Installation

    Installation 13.4 Work steps during the installation It is strongly recommended to install a shut-off valve both upstream and downstream of the ® CLEARPOINT To maintain the supply of compressed air during service failures, maintenance and repair works on the ®...
  • Page 32: Start-Up

    It is imperative to observe all specifications and notes in these installation and operating instructions Non-observance of the installation and operating instructions involves risks for persons and systems. If you have any queries regarding these instructions, please contact BEKO TECHNOLOGIES GMBH. Warning! Incorrect start-up! ®...
  • Page 33: Check Prior To The Start-Up

    Start-up carbon dust. Activated carbon can produce dust and wear debris! Use eye protection! During the start-up of the activated-carbon adsorber, compressed air might escape and cause a very loud expansion noise. Wear silencing ear protectors. Wear personal protective clothing! Wear light breathing protection at strong dust development! 14.2 Check prior to the start-up As regards the check prior to the start-up, the country-specific provisions need to be observed.
  • Page 34: Initial Start-Up

    Start-up 14.3 Initial start-up Please fill in the data from the type plate of the activated-carbon adsorber into the table on page 3! Work steps:  ® Ensure that the conditions of use of the CLEARPOINT V are met and that the operation limits are not exceeded.
  • Page 35: Restart

    Start-up ® Prior to delivery, the CLEARPOINT V is operated dry in the factory. If the activated-carbon adsorber is not installed immediately after having been delivered, and if it is installed downstream of an adsorption dryer, it may be necessary to allow dry compressed air to flow through the activated-carbon adsorber for approximately four to six hours to remove the residual moisture from the activated carbon.
  • Page 36: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination 15 Troubleshooting and fault elimination 15.1 Safety during troubleshooting and fault elimination Works regarding the troubleshooting and fault elimination must exclusively be carried out by authorised and qualified skilled personnel. Prior to undertaking any measures on the ®...
  • Page 37 Troubleshooting and fault elimination DANGER! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components. All types of installation, maintenance and repair works must only be carried out when the ®...
  • Page 38: Status And Alarm Indications

    Replace the inlet filter elements Pressure difference too high  Use of oil-contaminated filters or filter elements Use of BEKO filters and filter elements in downstream of the activated-carbon adsorber an oil- and grease-free version Oil-contaminated circuit sections between the ...
  • Page 39 Clean the compressed-air distributor elements  Verify the operating conditions (pulsation, volume flow) NOTE! In the event of malfunctions which are not listed here or which cannot be eliminated, please contact BEKO TECHNOLOGIES GMBH. CLEARPOINT® L 205 – L295 V...
  • Page 40: Maintenance

    Maintenance 16 Maintenance 16.1 Safety during maintenance Maintenance, inspection and installation works must exclusively be carried out by authorised ® and qualified skilled personnel. Prior to undertaking any measures on the CLEARPOINT the skilled personnel shall read up on the device by carefully studying the operating instructions.
  • Page 41 Maintenance DANGER! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components. All types of installation, maintenance and repair works must only be carried out when the ® CLEARPOINT V is pressureless.
  • Page 42: Maintenance In General

    Maintenance 16.2 Maintenance in general The plant must be checked at regular intervals in accordance with the applicable national regulations. In this respect, the following points need to be observed:  In order to ensure high operational and performance reliability, regular maintenance measures are required.
  • Page 43: Replacement Of The Activated Carbon

    As a matter of principle, replace the complete contents of the activated-carbon filling. The activated carbon must be replaced by a correspondingly trained and authorised specialist company. Please request the BEKO service. The employed activated carbon is not subject to any labelling obligation in accordance with the Ordinance on Hazardous Substances.
  • Page 44 Subsequent to full drainage of the container, reclose this nozzle with seal and blind plug. Fill the container with activated carbon until reaching the lower edge of the compressed-air distributor. Only use the original activated carbon from BEKO TECHNOLOGIES GMBH. Use a commercially available funnel for filling.
  • Page 45: Periodic Inspections

    Maintenance ® Mount the fill plug with a seal at the filler neck of the container. As regards the CLEARPOINT L 205 V, mount the compressed-air distributor and then re-establish the connection to the pipework. Check the connections for tightness. In this respect, follow the directions in the "Initial start-up" section.
  • Page 46: Dismantling And Disposal

    Dismantling and disposal 17 Dismantling and disposal ® When dismantling the CLEARPOINT V, all parts and operating media related to the plant must be disposed of separately. ® The CLEARPOINT V is supplied ready to operate with the following operating materials: ®...
  • Page 47: List Of Spare Parts

    Therefore, the design point for the dimensioning of activated-carbon adsorbers lies at a relative humidity of 30% at BEKO Technologies. In order to make activated carbon work well, new activated carbon or activated carbon used for the filling of the activated-carbon adsorber during maintenance works should be in a very dry condition.
  • Page 48 Tel. +81 44 328 76 01 info@beko-technologies.co.jp Benelux Polska / Poland Scandinavia BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. www.beko-technologies.com ul. Chłapowskiego 47 Veenen 12 NL - 4703 RB Roosendaal PL-02-787 Warszawa Tel. +31 165 320 300 Tel +48 (0)22 855 30 95 info@beko.nl...

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