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ETAS ES5340.2 User Manual

Electric drive simulation board
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User's Guide

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  • Page 1 ES5340.2 Electric Drive Simulation Board User’s Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    2 Installation and Configuration........23 Installing the ES5340.2 in the Real-Time PC ......24 2.1.1...
  • Page 4 Position sensors ........81 ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 5 9 ETAS Contact Addresses ........
  • Page 6 Contents ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 7: Introduction

    Properties The ES5340.2 Electric Drive Simulation Board with PCI-Express interface is used to test ECUs for inverters/electric motors on the signal level. The ES5340.2 is designed for applications with extremely high speed and accuracy requirements. It enables simulation of an inverter with electric motor, either on the Real-Time PC or directly on the FPGA of the board.

  • Page 8: Fig. 1-1 Components And Interfaces Of The Es5340.2

    The system is configured with the typical variables of coefficient of friction, moment of inertia for rotor and load, torsional rigidity and damping. The load moment of the drive train can be preset and changed during run-time. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 9: Real-Time Pc Model

    PWM control signals (for the inverter). RPM Unit The RPM unit present on the ES5340.2 can take over the position and speed of the electric motor calculated by the model and then function as the RPM master in the system.

  • Page 10: Expansion With Slave Board

    Expansion with Slave Board Using the ES5340.1-S slave board, 6 additional analog and 6 additional digital outputs can be added (see "Versions of the ES5340.2 Electric Drive Simulation Board" on page 10). Versions of the ES5340.2 Electric Drive Simulation Board The master board has the properties described below;...

  • Page 11: Fig. 1-3 Front Panel Of The Es5340.2 Electric Drive Simulation Board

    ETAS Introduction The following figure shows the front panel of the ES5340.2 Electric Drive Simu- lation Board with the various connections. Fig. 1-3 Front panel of the ES5340.2 Electric Drive Simulation Board (left: master, right: slave) The function and assignment of the connectors are described in Chapter "Con- nector Assignment and Display Elements"...

  • Page 12: Block Diagram

    Multiplexer Isolation Galvanic Analog Output Analog Value 1...6 Analog Output CH0...CH5 Multiplexer Isolation Fig. 1-4 Block diagram of the ES5340.2 Electric Drive Simulation Board: Mas- ter ES5340.2-M (top) and slave ES5340.1-S (bottom) ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 13: Basic Safety Instructions

    1.4.2 General Safety Information Please read the product safety advice ("ETAS Safety Advice") as well as the fol- lowing safety instructions to avoid injury to yourself and others as well as dam- age to the device.

  • Page 14: Intended Use

    Field of Application of the Product The product is a PCI-Express plug-in board for the RTPC main board in the ES5300.1-A Housing or for an RTPC by ETAS (TP_RTPC_2/3U.x). The product must be used solely in the ES5300.1-A Housing or RTPC intended for this pur- pose.
  • Page 15 ECU and external loads). The cables used must, in partic- ular, be suitable for the currents, voltages and temperatures which occur and must be flameretardant in accordance with one of the fol- lowing standards IEC 60332-1-2, IEC 60332-2-2, UL 2556/ UL1581VW-1! ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 16 PC and by pressing the On/Off switch at the rear, then unplug the power cable. • When plugging in connectors, ensure that they are inserted straight and no pins are bent. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 17 Introduction Maintenance The product does not require maintenance. Repairs If an ETAS hardware product needs to be repaired, return the product to ETAS. Cleaning The product is not expected to require cleaning. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 18: Identifications On The Product

    Declaration of Conformity for the product is available upon request. 1.5.2 KC Mark With the KC mark attached to the product and its packaging, ETAS confirms that the product has been registered in accordance with the product-specific KCC guidelines of the Republic of Korea.

  • Page 19: Taking The Product Back And Recycling

    The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE Directive concerns all ETAS devices but not external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see "ETAS Contact Addresses"...

  • Page 20: About This Manual

    2. Enter a name for the file in the "File name" field. The file name must not exceed 8 characters. 3. Click OK. The new file is created and saved under the name specified. You can now work with the file. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 21 Content markings and newly introduced logical and arithmetic is not possi- terms are shown in italics. ble. Important notes for the user are shown as follows: Note Important note for the user. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 22 Introduction ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 23: Installation And Configuration

    • "RPM Master/Slave Configuration" on page 26 The RPM unit on the ES5340.2 can be operated as a master or slave. • "“Exclusive Core Usage” Mode" on page 28 When the phase currents and voltages in a software model (on the Real- Time PC) are simulated according to the PWM signals of the inverter con- troller, the model has to be calculated in a task <...

  • Page 24: Installing The Es5340.2 In The Real-Time Pc

    2.1.1 Requirements and Specifications Released PCs and Known Installations A list with PCs tested and released by ETAS as well as known installations (LAB- CAR-RTPC Vx.y.z HW Compatibility List.pdf) can be found in the → Web Interface of LABCAR-RTPC at Main Page Documentation.

  • Page 25: Master/Slave Configuration

    ETAS Installation and Configuration Master/Slave Configuration To extend the I/O capacity of the ES5340.2-M (master), a slave card (ES5340.1- S) can be installed. This makes it possible to increase the number of analog and digital outputs by six each. For this purpose, you have to decide whether you are going to work with an FPGA model or a model on the Real-Time PC.

  • Page 26: Configuration In Labcar-Rtc

    You can then configure the additional outputs to suit your requirements. RPM Master/Slave Configuration The RPM unit on the ES5340.2 can be operated as a master or slave. The RPM unit can also assume the position and speed of the e-engine calculated by the model and then act as RPM master in the system.

  • Page 27: Configuration Of The Rpm Unit (In Labcar-Rtc)

    The allocation of whether an RPM unit is to act as a master or slave, is defined in the relevant “ES5340-RPM” item. In the “Globals” tab, you can set the “RPM Operating Mode” option accordingly (see "Configuring the RPM unit in LAB- CAR-RTC" on page 48). ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 28: Exclusive Core Usage" Mode

    1. Toggle to the “OS Configuration” tab in LABCAR- 2. Create a new task (Add Task in the shortcut menu) in the “Task” box. Rename the task (Rename). 3. Select “Trigger” as “Type”. 4. Select the option “Exclusive Core Usage”. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 29 5. Click the table field in the “Task” column. 6. The “Task selection” window opens. All “Trigger” tasks for which “Exclusive Core Usage” has been activated and which are defined in the OS Configuration of LABCAR-IP are listed here. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 30 Installation and Configuration ETAS 7. Select the required task and click Ok. 8. Set the polarity of the gate signals in the “Signals” tab (“Center Logic” column). 9. Save the settings (File → Save). ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 31: Hardware Description

    ETAS Hardware Description Hardware Description This chapter provides a description of the inputs and outputs of the ES5340.2 Electric Drive Simulation Board along with the signals that it can measure and those that can be generated for it. Note The step-by-step execution of the configuration is in the chapter "Configuring the Hardware in LABCAR-RTC"...

  • Page 32: Generating Analog Signals

    Generating Analog Signals These outputs are used for different analog signals via an output multiplexer. The ES5340.2-M has eight analog outputs, two of which are dedicated to simulating the analog speed sensor/resolver. The other six analog outputs can be used to simulate additional analog speed sensors or to output analog signals.

  • Page 33: Configuring The Analog Signals

    Hardware Description 3.1.2 Configuring the Analog Signals Which signals are assigned to the eight (ES5340.2-M) or six (ES5340.1-S) outputs is defined in the output multiplexer (see "Output Multiplexers for the Analog Signals" on page 36). You can configure the analog channels themselves as follows.

  • Page 34: Fig. 3-3 Schematic Circuit Diagram Of An Analog Output Configured As "Resolver

    DSUB62HD connector) has to be connected with AGND of channel 7 (pin 45 and 46 of the DSUB62HD connector)! Without this connection the ES5340.2 cannot detect the excitation signal! Sine Encoder If a sine encoder (Vogt sensor) is used as the speed sensor, any two analog chan- nels can be used for the A and B signals (see Fig.
  • Page 35 (based on the current angle of the simulated electric motor). This signal pattern can be used, for example, to simulate specific position sensors and other variables with a direct relationship to the motor angle. ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 36: Output Multiplexers For The Analog Signals

    The sources are configured in LABCAR-RTC with the "ES5340-Analog-Out-Mux" item, "Signals" tab in the "Output Select" column. For a ES5340.2-M, eight signals can be configured for the outputs here; for a ES5340.1-S, an additional six can be configured. Note For slave cards (ES5340.1-S), only "Analog Direct Out"...

  • Page 37: Fig. 3-5 Fpga Model Signals As Inputs For The Analog Multiplexer

    Angular velocity: electrical field Phi_el Mechanical system Angle: electrical field T_Mech Mechanical system Resulting mechanical torque * Permanent magnet synchronous machine (PMSM) Fig. 3-5 FPGA model signals as inputs for the analog multiplexer ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 38: Generating Digital Signals

    Hardware Description ETAS Generating Digital Signals These outputs are used for different digital signals via an output multiplexer. The ES5340.2-M has eight digital outputs, while the ES5340.1-S has six dig- ital outputs. 3.3.1 Specification The output voltage is 0 to 60 V (open collector) or 5 V (internal pull-up).

  • Page 39: Fig. 3-6 Schematic Circuit Diagram Of A Digital Output

    Output Mode: Pull-Up to +5 V 5 V Supply Digital Output i FPGA Common 0...60 V Output Mode: Open Collector 5 V Supply Digital Output i FPGA Common Fig. 3-6 Schematic circuit diagram of a digital output ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 40: Configuring The Digital Signals

    ETAS 3.3.2 Configuring the Digital Signals Which signals are assigned to the eight (ES5340.2-M) or six (ES5340.1-S) outputs is defined in the output multiplexer (see "Output Multiplexers for the Digital Signals" on page 41). You can configure the digital channels themselves as follows.

  • Page 41: Output Multiplexers For The Digital Signals

    ECU (in some cases, with an adjustable delay). For a ES5340.2-M, eight signals can be configured for the outputs here; for a ES5340.1-S, an additional six can be configured.

  • Page 42: Analog Inputs

    Hardware Description ETAS Analog Inputs The ES5340.2-M has four inputs for measuring analog signals. Note The ES5340.1-S (Slave Board) does not have any analog inputs! 3.5.1 Specification The operating voltage range for two inputs is 0 to 5 V, with two additional inputs, it is 0 V to +40 V.

  • Page 43: Configuring The Digital Inputs

    The measurement itself can be synchro- nized to an external signal or to the PWM period determined by clock recovery. • ES5340-Dig-In-Meas For general measurement of various properties of digital signals (frequen- cies, duty cycles etc.). ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 44: Configuration With Es5436.1 To Measure Ecu Digital Output Signals

    The ES5436.1 use cases "Pull-Up“, "Pull-Down“ and "Bipolar“ ( "Bipolar" for H- bridge configuration, see "Configuration as H-Bridge" on page 46) can be con- figured by software. For this reason, make sure that +VBAT and -VBAT are always connected. ES5340.2 Electric Drive Simulation Board -User’s Guide...
  • Page 45 Chan_x ECU with Open Emitter -VBAT_x ES5436 -VBAT Pull-Down Configuration Fig. 3-9 Measurement of digital ECU output signals in the configuration "Pull-Up" or "Pull-Down" using ES5340 for measurement and ES5436.1 as load simulation ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 46: Configuration As H-Bridge

    For this reason, make sure that +VBAT and -VBAT are always connected. Note For the ES5340, the connections -VBAT_m and -VBAT_n (Fig. 3-10) must be connected to the same -VBAT potential. ES5340.2 Electric Drive Simulation Board -User’s Guide...

  • Page 47: Rpm Generator

    ETAS Hardware Description RPM Generator The ES5340.2 Electric Drive Simulation Board has a central RPM Generator that outputs a speed-specific clock signal. This RPM unit generates a 16-bit angle value that, in turn, is used for generating arbitrary signals using analog or digital signal generators.

  • Page 48: Synchronization

    3.7.2 Synchronization An angle or speed-based synchronization of multiple ES5340.2 Electric Drive Simulation Boards is possible. For this purpose, any ES5340.2 is configured as the RPM master, all other ES5340.2 as RPM slaves. 3.7.3 "Master with Angle Adaptation" RPM Mode...

  • Page 49: Fpga Models

    Scope of Delivery" on page 103 provides additional ordering informa- tion. Permanent Magnet Synchronous Machine (PMSM) Model The ES5340.2-M can be expanded by adding a configurable, FPGA-based inverter/PMSM model. It maps a 3-phase inverter and a permanent magnet syn- chronous machine (PMSM) with mechanical system.

  • Page 50: Fig. 4-2 Measurement And Control Variables Of The Inverter Ecu

    The system is configured with the typical variables of coefficient of friction, moment of inertia for rotor and load, torsional rigidity and damping. The load moment of the drive train can be preset and changed during run-time. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 51: Inverter - Parameters, Inputs And Outputs

    • Simulation of voltages across a switch and of current through the switch • Simulation of ohmic losses in switches and diodes. • Information on phase errors (upper and lower switches are open simulta- neously) ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 52 Temperature coefficient of the ohmic 0.00393 resistance of switch and diode R_Batt [Ω] Internal resistance of the battery for the inverter voltage C_DC [mF] Capacitance of DC voltage link Tab. 4-1 Parameters of the inverter model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 53 0 = no failure 1 = stuck on "Low" 2 = stuck on "High" U_Batt0 [V] Input voltage of the inverter Theta_Inv [°C] Temperature of the inverter 20.0 Tab. 4-2 Inputs of the inverter model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 54 Bit 2: Phase W * Model output (can be used by another model or managed in the Connection Manager (LABCAR-IP) and the Signal Center (LABCAR-EE)) Tab. 4-3 Outputs of the inverter model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 55: Pmsm - Parameters, Inputs And Outputs

    (see Tab. 4-6 on page 56) Iq Init [A] Initial value of I_q (see Tab. 4-6 on page 56) a_M [1/K] Temperature coefficient of R_d and 0.00430 Tab. 4-4 Parameters of the PMSM model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 56 ZeroPos [] Signal is active if phase voltage Digital_MUX U_Phase_U > U_Phase_V T_el [Nm] Torque of electric motor P_Loss_M [W] Ohmic losses of the motor Tab. 4-6 Outputs of the PMSM Model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 57: Mechanical System - Parameters, Inputs And Outputs

    You can connect the inputs of the mechanical model to other models (in the Connection Manager of LABCAR-IP) or stimulate them in the Signal Center in LABCAR-EE. Input [unit] Description Default value T_L [Nm] Load moment Tab. 4-8 Inputs of the mechanical model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 58 Angle: rotor Analog MUX Omega_el [1/s] Angular velocity: electrical field Analog MUX Phi_el [°] Angle: electrical field Analog MUX T_mech [Nm] Resulting mechanical torque Analog MUX Tab. 4-9 Outputs of the mechanical model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 59: Induction Machine (Im) Model

    The inputs of the inverter include the inner resistance of the battery as well as the intermediate circuit capacitance, which makes it possible to simulate the intermediate circuit voltage. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 60: Inverter - Parameters, Inputs And Outputs

    0.00393 the ohmic resistance of the inverter R_Batt [Ω] Internal resistance of battery 0.01 - 10.0 C_DC [mF] Capacitance of intermediate 0.01 - 10.0 circuit Tab. 4-10 Parameters of the inverter model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 61 (X=U,V,W) [V] -150..1500 -1500..1500 U_phase -150 / 1500 / -1.0 /-1.0 10.0 / 10.0 (X=U,V,W) [V] -150..1500 -1500..1500 P_loss_Inv [W] 4000 / 4000 / 0.0..20000 0.0..20000 Tab. 4-12 Outputs of the inverter model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 62: Induction Machine - Parameters, Inputs And Outputs

    Lm [H] 0.0..1.0 0.025 Effective inductance Ls1 [H] Stator coil inductance 0.0..0.1 0.001 Ls2 [H] Rotor coil inductance 0.0..0.1 0.001 Theta_M [°C] Engine temperature -50.0..200.0 20.0 Tab. 4-14 Inputs of the IM model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 63: Mechanical System - Parameters, Inputs And Outputs

    -833.333.. [rad/s] +833.333 Tab. 4-16 Parameters of the mechanical model Inputs Input [unit] Description Value Range Default value T_L [Nm] Torque of electric motor -1000.0..1000.0 Tab. 4-17 Inputs of the mechanical model ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 64 0 / 0..360 360 / 0..360 0 / -10.0 10.0 / 10.0 [°] T_mech -2000 / 2000 / -10.0 / -10.0 10.0 / 10.0 [Nm] -2000..2000 -2000..2000 Tab. 4-18 Outputs of the mechanical model ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 65: Configuring The Hardware In Labcar-Rtc

    – "Analog Inputs" on page 89 – "Digital Inputs" on page 90 – "Signal Output via the Analog Multiplexer" on page 92 – "Signal Output via the Digital Multiplexer" on page 94 ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 66: General Settings

    The editor of LABCAR-RTC is opened. 2. Select the "RTPC" system. 3. Right-click and select Add Item. 4. In the selection dialog, select the item "ES5340- Hybrid". 5. Click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 67: Measuring The Gate Trigger Signals

    1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-Digital-In" item and click OK. The item is added. Adding an "ES5340-Dig-In-HW" Item 1. Right-click the "ES5340-Digital-In" item and select Add Item. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 68 2. In the list, select the "ES5340-Dig-In-HW" item and click OK. The item is added. Assigning Inverter Gates to Measurement Channels For the ES5340.2-M, we assume that six gate signals are present (two for each phase). 1. Assign the gate signals to the desired measurement channels.

  • Page 69: Rpm Unit

    Creating an "ES5340-RPM" Item 1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-RPM" item and click The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 70 Configuring the Hardware in LABCAR-RTC ETAS 3. For the specific application "Electric Motor", con- figure the settings in the "Globals" tab as shown: The ES5340.2 can thus be configured as the RPM master for other hardware. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 71: Integration Of The Model

    This model is run autonomously on the ES5340.2 Electric Drive Simulation Board and is configured in LABCAR-OPERATOR. Note The FPGA model is an optional component of the ES5340.2 Electric Drive Simulation Board and must be ordered separately (see "Order Information and Scope of Delivery" on page 103).
  • Page 72 Configuring the Hardware in LABCAR-RTC ETAS 2. From the list, select the "ES5340-PMSM-X.X.X" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 73 The model is configured in the "Globals" tab and is divided into three model components: "Inverter", "PMSM" and "Mechanics". Note For a detailed description of the model variables, refer to the chapter on "FPGA Models" on page 49, ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 74 Note Note that the values of "DAC Voltage (min)" and "DAC Voltage (max)" are intended as absolute values that are not undershot/exceeded by the D/A con- verters of the hardware. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 75: Software Model

    PWM period determined by clock recovery. Configuring the Inverter Gate Measurement 1. Right-click the "ES5340-Digital-In" item and select Add Item. 2. In the list, select the "ES5340-Dig-In-Inverter-Meas" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 76 For this purpose, a task of type "Trigger" must first have been defined in the OS configuration of LABCAR-IP in which the option "Exclusive Core Usage" is enabled (see "“Exclusive Core Usage” Mode" on page 28). ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 77 • Direct output The values of the model are converted from physical to electrical values and enabled on the D/A converter on the ES5340.2. • Predicted output Only the amplitude and phase of the AC signal are taken over from the model;...
  • Page 78 2. For the operating mode, select "Sine Extrapolated". 3. Enter the desired number of outputs of this type. 4. Make sure that the correct number for the pole pairs is specified. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 79 5. So that the phases of the signals can still be changed later, for the option "Clock Source", select the setting "Phase Shifted Mech. Angle". 6. To enable synchronized hardware access, change the task in the "Groups" tab. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 80 Configuring the Hardware in LABCAR-RTC ETAS 7. Finally, you can configure default values for the amplitude and phase in the "Data" tab. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 81: I/O Configuration

    1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-Analog-Out" item and click OK. The item is added. 3. Select "Resolver" or "Sine Encoder" operating mode ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 82 6. Define default values (in the "Data" tab). Adding a Digital Position Sensor 1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-Digital-Out" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 83 3. As the operating mode, select "Digital Position Sensor". 4. Define the number of pole pairs. 5. For "SYNC/Clock Source", select the setting "Direct Mech. Angle." 6. Configure the signal type (in the "Signals" tab). ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 84: Analog Outputs

    2. In the list, select the "ES5340-Analog-Out" item and click OK. The item is added. 3. Leave the option "Use Mode for Analog Output Device" in the default setting, "Analog Direct Out". ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 85 1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-Analog-Out" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 86: Digital Outputs

    Adding Outputs of Type "Direct Digital Out" 1. Right-click the "ES5340-Master" item and select Add Item. 2. In the list, select the "ES5340-Digital-Out" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 87 Device" in the default setting, "Digital Direct Out". 4. To configure multiple digital outputs in this item, select the desired number in the "Globals" tab. 5. Select the "Data" tab to configure default values for the outputs. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 88 Add Item. 2. In the list, select the "ES5340-Digital-Out" item and click OK. The item is added. 3. For the option "Use Mode for Digital Output Device", select the "Digital Arbitrary" setting. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 89: Analog Inputs

    6. Select the "Data" tab to configure default values for the outputs. 5.3.4 Analog Inputs The four analog inputs of the ES5340.2 can be used to measure analog signals from the ECU. Adding an Analog Input 1. Right-click the "ES5340-Master" item and select Add Item.

  • Page 90: Digital Inputs

    (frequencies, duty cycles etc.). Adding a Digital Input 1. Right-click the "ES5340-Dig-In" item and select Add Item. 2. In the list, select the "ES5340-Dig-In-Meas" item and click OK. The item is added. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 91 – if more measurements are needed, additional items of the type "ES5340-Dig- In-Meas" can be added. 4. For edge-based measurements, enable timeout monitoring to ensure a corresponding response to missing edges in the signal. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 92: Signal Output Via The Analog Multiplexer

    4. To do so, click the corresponding cell in the table. The following signal sources are available: – Analog position sensors: Note Position sensors of type "Resolver" can be assigned to outputs 6 and 7 only. – Direct analog output (Analog-Direct-Out): ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 93 "single-ended" or "dif- ferential". Note Position sensors of the type "Resolver" can be assigned to outputs 6 and 7 only – for these, an external reference and differential output are config- ured automatically. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 94: Signal Output Via The Digital Multiplexer

    In the "Output Select" column, you can now define a signal source for each of the eight output pins. 4. To do so, click the corresponding cell in the table. The following signal sources are available: – Digital position sensors ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 95 Feedback of the inverter gate signals The PWM signals can be fed back for diagnostic purposes (with a configurable delay). Configuring the output mode 1. Select the desired output mode ("Open Collector" or "Pull-Up to +5 V"). ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 96 1. Save the settings with File → Save. 2. In LABCAR-IP, start the code generation (Project → Build). The inputs and outputs of the hardware (and of the FPGA model where applicable) are now available in the Connection Manager. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 97: Connector Assignment And Display Elements

    Connector Assignment and Display Elements Connector Assignment and Display Elements This chapter contains the description of the connectors and display elements of the ES5340.2 Electric Drive Simulation Board. It consists of the following sec- tions: • "Connector Assignment" on page 98 Here, all connectors on the front panel are described.

  • Page 98: Connector Assignment

    External Ref. Channel 5 Digital Output Channel 5 n.c. Housing to protective earth Tab. 6-1 Assignment of the connectors for the outputs Note Analog and digital ground of an output channel are identical! ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 99: Connectors For The Inputs (Es5340.2-M Only)

    Connector Assignment and Display Elements 6.1.2 Connectors for the Inputs (ES5340.2-M only) The connector is a DSUB62HD connector (male). The shielding is to protective earth. Fig. 6-2 Connectors for the inputs (top view) ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 100 Analog Input Ground Channel 1 Channel 3 Analog Input Analog Input Housing to protective earth Ground Ground * See note on page 101! Tab. 6-2 Assignment of the connectors for the inputs ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 101: Connectors For The Angle Clock Signal (Es5340.2-M Only)

    Assignment of the connectors for the angle clock signal Display Elements The front panel of the ES5340.2 Electric Drive Simulation Board has an LED for identifying the board from the Web Interface of LABCAR-RTPC. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 102 Connector Assignment and Display Elements ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 103: Order Information And Scope Of Delivery

    Order Information and Scope of Delivery Order Information and Scope of Delivery This chapter includes the general order information of the ES5340.2 Electric Drive Simulation Board and for optional accessories. It also describes the procedure of ordering the FPGA model for subsequent installation.
  • Page 104 Order Information and Scope of Delivery ETAS Following is a description of how to create the repair order on the ETAS homep- age. Navigating to the repair page 1. Go the ETAS website (www.etas.com) 2. Click Support Center → Hardware Return / Repair Form.
  • Page 105 2. In the field "Your Purchase Order Number for the repair", enter the order number of the model (see "General Order Information" on page 103). 3. Click save data and continue. The input data are stored and the following page opens. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 106 Selecting the delivery type 1. On the "Delivery Instructions" page, select the option "Only complete delivery accepted". 2. Click save data and continue. The input data are stored and the following page opens. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 107 3. In the "Failure Description" field, enter a text such as "Upgrade for ES5340 with LCM_XXXX5340". 4. Click save data and continue. The input data are stored and the following page opens. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 108 1. The last page shows a summary of the order. 2. Review the data once again. 3. If necessary, select a link at the bottom of the page to enter the corresponding changes. ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 109 Order Information and Scope of Delivery 4. Then, print out the form, sign it and send it, along with the hardware and the quote, to the ETAS Repair Department (specifying the RMA number). Upon successful completion of the RMA order, ETAS will send an e-mail confirmation to the e-mail address you have provided.
  • Page 110 Order Information and Scope of Delivery ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 111: Technical Data And Standards

    100 kHz Clock rate for PWM generation 8 ns Overvoltage protection ±60 V Galvanic isolation Max. number of SENT signals SENT specification (version) SAE J2716 Galvanic group SENT One group with 4 channels ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 112 The maximum permitted voltages and currents for the products comply with the PCI-Express specifications. To guarantee the necessary outputs when more than one PCI-Express board is in operation, the RTPC power unit must have a mini- mum output of 400 W. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 113: Fulfilled Norms And Standards

    IEC 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements (industrial setting) IEC 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use - Part 1: General requirements ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 114 WARNING! This is class A equipment. This equipment can cause radio interfer- ence in residential areas. Should that be the case, the operator may be requested to institute reasonable measures. ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 115: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
  • Page 116 ETAS Contact Addresses ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 117: Figures

    Front panel of the ES5340.2 Electric Drive Simulation Board (left: master, right: slave) ................11 Fig. 1-4 Block diagram of the ES5340.2 Electric Drive Simulation Board: Master ES5340.2-M (top) and slave ES5340.1-S (bottom) ........12 Fig. 1-5 WEEE Symbol ..................... 19 Fig.
  • Page 118 Figures ETAS ES5340.2 Electric Drive Simulation Board - User’s Guide...

  • Page 119: Index

    Exclusive Core Usage 28 Cleaning 17 configure measuring in LABCAR- Connecting/Disconnecting Devices 16 RTC 29 Connector creating a task 28 angle clock signal 101 input signals 99 output signals 98 Field of Application 14 ES5340.2 Electric Drive Simulation Board - User’s Guide...
  • Page 120 Product non-liability 13 Properties 7 REACH 19 Recycling 19 Repairs 17 Requirements for Operation 14 Requirements for the Technical State of the Product 14 Requirements for Users and Duties for Operators 13 ES5340.2 Electric Drive Simulation Board - User’s Guide...

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