ETAS ES4602 User Manual
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ETAS ES4602 User Manual

Breakout panel
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ES4602 Breakout Panel
User's Guide

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Summary of Contents for ETAS ES4602

  • Page 1 ES4602 Breakout Panel User’s Guide...
  • Page 2 Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    ES4602 Specifications ........
  • Page 4 5 ETAS Contact Addresses ........

  • Page 5: Introduction

    The center tabs of the jumpers make it possible to access the individual control unit signals externally. The chassis of the ES4602 is a backplane type breakout box. All connectors of the ES4602 are printed versions. Standard connectors have been selected to ensure compatibility with other products within the ES46xx series and the cou- pling boards of the ES4500 component rack.
  • Page 6 Introduction...

  • Page 7: Definitions

    Definitions ES4500 Component Rack Designates a 19” assembly rack system consist- ing of the assembly rack, power-supply unit, and a 20-slot backplane (component rack back- plane) with 340 loop-through signal lines. It serves as the mounting rack for related test plug-in cards.
  • Page 8 Definitions...

  • Page 9: Technical Description

    The ES4602 breakout panel is mechanically and signal-logically divided into three areas. The connectors to the control unit ("ECU") are mounted on the right-hand side (see Figure "Front view of the ES4602 Breakout Panel" on page 9). The connectors to the ES4500 Component Rack (“LOADBOX”) or signal box are located on the left.

  • Page 10: Connectors Con-L (1) And Con-S (1)

    Connectors CON-L (1) and CON-S (1) ITT Cannon DLM5-260 connectors are used for signals carrying a maximum current of 3 A. This connector type is a so-called zero-insertion force connector with 260 pins. Plugging this connector requires no insertion force for connect- ing the female and male contacts.

  • Page 11: Connectors Con-L (2) And Con-S (2)

    3.4.1 Signal Channel Labels As the ES4602 Breakout panel is designed for use in combination with the ES4500 Component Rack, the standard labels of the individual signal channels are based on the layout of the ES4500 backplane. The signal channels relevant to the control unit start at channel #67.

  • Page 12: Layout Of The Lab Jacks

    The customized front panel is available as an option. 3.4.2 Layout of the Lab Jacks Two lab jacks are used for each signal channel and jumper. The upper lab jack connects the control unit (ECU) while the lower lab jack connects the compo- nent rack (LOADBOX) / signal box (see Figure "Layout of the Lab Jacks"...

  • Page 13: Safety Measures

    Safety Measures Certain signal channels reserved for the battery node circuit and ±U , are protected by fuses on the control unit side. The fuses are "Minifuse" types manufactured by Littlefuse. The fuses have sockets and can be replaced easily. The fuse compartment has a 1 mm aluminum cover (see Fig.
  • Page 14 Fig. 3-6 Fuse Replacement note Be sure to use 10 A and 15 A rated fuses only. Using fuses with higher ratings will void the warranty. The location of the fuses is described in Figure "Fuses for Each Signal Channel and Corresponding Pin on CON-S(2) (Top View)"...

  • Page 15: Fig. 3-7 Fuses For Each Signal Channel And Corresponding Pin On Con-S

    Fuse Pin # Pin # [CON-L(2) / (CON-L(3)] [CON-S(2) / CON-S(3)] (c,g,v) / (F,G) (c,g,v) / (F,G) 339/1 (d,G,H) / (D,E,R) (d) / (R) 339/2 (d,G,H) / (D,E,R) (G) / (E) 339/3 (d,G,H) / (D,E,R) (H) / (D) 340/1 (e,f,J,K,L,M) / (A,B,N) (J) / (A) 340/2 (e,f,J,K,L,M) / (A,B,N)

  • Page 16: Signal Routing

    # 34 0 (1 ) chan nel # 34 0 (2 ) chan nel #3 40 (3) chan nel #3 40 (4) chan nel #3 40 (5) chan nel #3 40 (6) Fig. 3-8 Signal Channel Routing on the ES4602 Breakout Panel Technical Description...

  • Page 17: Fig. 3-9 Distribution Of The Battery Nodes To The Plug-In Bridges

    (+U ) or six (–U ) lab jacks (see Figure "Signal Chan- nel Routing on the ES4602 Breakout Panel" on page 16 "Channel #339" and "Channel #340"). After the jumper, the signals are then split into three (+U or six ) individual signals (see Figure "Signal Channel Routing on the ES4602...
  • Page 18 Technical Description...

  • Page 19: Appendix

    Appendix ES4602 Specifications 4.1.1 Permissible Connector Load Connector Max. load [A] Dielectric strength [V] DLM5-260 4.0 A 1000 V KPTC22-55 7.5 A 1500 V lab jack system 2 mm 10.0 A lab jack system 4 mm 18.0 A Tab. 4-1 Maximum Load and Dielectric Strength of the Connectors 4.1.2...

  • Page 20: Accessories

    Plug-in bridge 4 mm Fuse 10 A Fuse 15 A Customized front panel English Manual: ES4602 Breakout Panel User’s Guide (TTN: F 00K 700 206) German Manual: ES4602 Breakout Panel Benutzerhandbuch (TTN: F 00K 700 205) The accessories are available on request. Appendix...

  • Page 21: Connector Pin Allocations

    Connector Pin Allocations Fig. 4-1 260-pin ITT Cannon DLM5-260 Connector Appendix...

  • Page 22: Tab. 4-3 Table Of The Shielded Low Current Signals

    Fig. 4-2 ITT Cannon KPTC22-55 Connector The following table shows the allocation of the signal channels to the corre- sponding connector pins: Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-3 Table of the Shielded Low Current Signals Appendix...
  • Page 23 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-3 Table of the Shielded Low Current Signals Appendix...

  • Page 24: Tab. 4-4 Table Of The Unshielded Low Current Signals

    Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-3 Table of the Shielded Low Current Signals Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...
  • Page 25 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...
  • Page 26 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...
  • Page 27 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...
  • Page 28 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...
  • Page 29 Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Appendix...

  • Page 30: Tab. 4-5 Table Of The High Current Signals

    Channel Max. Current Slot Max. Current ITT Cannon Backplane [A] DLM5-260 Tab. 4-4 Table of the Unshielded Low Current Signals Channel Max. Max. ITT Cannon current current Cannon KPTxx CA20COM Slot [A] BP [A] DLM5-260 55pol. 19pol. (contact (contact arrange- arrange- ments ments...
  • Page 31 Channel Max. Max. ITT Cannon current current Cannon KPTxx CA20COM Slot [A] BP [A] DLM5-260 55pol. 19pol. (contact (contact arrange- arrange- ments ments 22-55) 22-14) Tab. 4-5 Table of the High Current Signals Appendix...
  • Page 32 Channel Max. Max. ITT Cannon current current Cannon KPTxx CA20COM Slot [A] BP [A] DLM5-260 55pol. 19pol. (contact (contact arrange- arrange- ments ments 22-55) 22-14) i ; N H ; S x ; EE J ; T t ; F K ;...
  • Page 33 ETAS Contact Addresses ETAS HQ ETAS GmbH Borsigstr. 14 Phone: +49 (711) 8 96 61-0 70469 Stuttgart Fax: +49 (711) 8 96 61-105 Germany E-mail: sales@etas.de WWW: www.etasgroup.com France ETAS SAS 1, place des Etats-Unis Phone: +33 (1) 56 70 00 50...
  • Page 34 Korea ETAS Korea Co. Ltd. 3F, Samseung Bldg. Phone: +82 (2) 5747 016 61-1, Yangjae-dong Fax: +82 (2) 5747 120 Seocho-gu E-mail: sales@etas.co.kr Seoul WWW: www.etasgroup.com Republic of Korea North America ETAS Inc. 3021 Miller Road Phone: +1 (888) ETAS INC...
  • Page 35 Fuses for Each Signal Channel and Corresponding Pin on CON-S(2) (Top View) ...................... 15 Fig. 3-8 Signal Channel Routing on the ES4602 Breakout Panel ......16 Fig. 3-9 Distribution of the Battery Nodes to the Plug-In Bridges ......17 Fig. 4-1 260-pin ITT Cannon DLM5-260 Connector..........
  • Page 36 Figures...
  • Page 37 List of Tables Tab. 3-1 Allocation of Signal Fuses to the Corresponding Connector Pins....14 Tab. 4-1 Maximum Load and Dielectric Strength of the Connectors ...... 19 Tab. 4-2 Current-Carrying Capacity of the Backplane..........19 Tab. 4-3 Table of the Shielded Low Current Signals ..........22 Tab.
  • Page 38 List of Tables...

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