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SILVER SAPPHIRE
INSET "HOLE IN THE WALL" DECORATIVE
FUEL-EFFECT GAS FIRE
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model No. FSSP00MN & FSSC00MN are for use on Natural Gas (G20)
at a supply pressure of 20 mbar in G.B. / I.E.
NOTE TO THE INSTALLER : Prior to commencing
Installation of this product, ensure you have an M3 / M4
socket or nut runner available
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Table of Contents
Related Manuals for Flavel FSSP00MN
Summary of Contents for Flavel FSSP00MN
- Page 1 Installation, Maintenance & User Instructions Hand these instructions to the user Model No. FSSP00MN & FSSC00MN are for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E. NOTE TO THE INSTALLER : Prior to commencing...
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Page 2: Table Of Contents
User Instructions About your Flavel Silver Sapphire Operating the Fire Cleaning the Fire Assembling the Pebble Fuel-bed 28-31 Assemblling the Coal Fuel-bed 31-35 Model numbers FSSP00MN & FSSC00MN are manufactured by:- CFM Europe Ltd Trentham Lakes Stoke-on-Trent Staffordshire ST4 4TJ... -
Page 3: Information And Requirements
SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Main injector : (1 off) Bray Injector Cat 82 – size 500 (NG) Pilot Type : Copreci ODS 21100 / 141 Max. Gross Heat Input : 6.9 kW Min. Gross Heat Input : 4.2 kW Cold Pressure : 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.) -
Page 4: Conditions Of Installation
INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a CORGI Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution. -
Page 5: Site Preparation / Location
SITE PREPARATION / PRODUCT LOCATION The appliance must only be installed into an opening with a non-combustible surface. The product must not be fitted into a room containing a bath or a shower. Combustible material such as wood, that is often used in the preparation of a hole in the wall type opening, may be fitted to within 100mm of either side of the opening, providing it does not project more than 100mm from the front of the opening. -
Page 6: Installation Of Fire
SECTION 2 INSTALLATION OF FIRE UNPACKING THE FIREBOX AND SILVER SAPPHIRE TRIM ASSY. Carefully lift the combustion chamber out of the carton. Remove the loose item packaging carefully from the pack. Check the contents as listed :- Packing Check List Carefully lift the components out of the carton. -
Page 7: Preparing The Firebox Opening
PREPARATION OF THE FIREBOX OPENING If installing the product into a hole in the wall type installation, create an opening as shown in Fig. 2 below. If installing into a conventional opening with a hearth panel, create an opening as shown in Fig. 3 below. Fig. -
Page 8: Installing The Firebox And Gas Supply Pipe
INSTALLING THE FIRE BOX & GAS SUPPLY PIPE. Establish which type of flue you are intending to install the fire in to :- 225 x 225mm (9 inch x 9 inch) brick built chimneys, 175mm (7 inch) diameter lined brick or stone flue, or insulated pre-fabricated metal flue box to B.S. 715. - Page 9 Fig. 5 Fit the short piece to the left hand mounting flange of the firebox. Foam seal to be fitted to perimeter of firebox NOTE : Firebox viewed from Rear in this image Decide which side the gas supply is to enter the fire from. The gas connection can be made via the left hand side, right hand side or rear, to the burner tray inlet elbow which is located at the bottom left hand side at the front.
- Page 10 IMPORTANT : Sealing of the Gas Unused Gas Pipe Inlet Apertures In line with current CORGI regulations, it is imperative that the gas supply inlet apertures that are not utilised during the installation are sealed with the foil tape as supplied. Failure to seal these inlet apertures could lead to flame reversal, which in turn will damage the burner and control systems of the product.
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Page 11: Gas Tightness And Inlet Pressure
Drill 6 off holes in the front face of the opening in positions to match those in the front frame of the firebox as shown below in Fig. 7. Fig. 7 627mm CRS Secure the firebox to the opening using the six off No. 12 x 40mm screws provided, ensuring that the foam seal is consistent around the opening, and that it forms an effective seal. -
Page 12: Fitting The Silver Sapphire Trim Assembly
FITTING OF THE FRET AND SIDE CHEEKS For this part of the installation, the latex gloves supplied should be used to protect the decorative parts. Also, leave the protective coating in place until the installation is complete. Remove the two off M4 nuts and washers on the base of the firebox, as shown below in Fig. -
Page 13: Assembling Fuel Bed And Commissioning
Finally remove all the protective coating. Fig. 8b SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING ASSEMBLING THE CERAMICS AND FUEL BED (PEBBLE FUEL-BED MODELS) NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc. - Page 14 Position front ceramic rail on burner front ceramic support and ensure that the locating channel in the front ceramic rail is correctly located onto the lip on the burner front ceramic support. (See fig. 10 below) Fig. 10 Pick pebbles A to E and arrange along the the front rail, ensuring that they are evenly spaced.
- Page 15 Select pebbles F to I and arrange behind the front row of pebbles, ensuring that flame paths as indicated below are not interupted. (See fig. 12 below) Fig. 12 Select pebbles (J & N) and position to fill the gaps at each end of the third row of pebbles, as shown below in Fig.
- Page 16 Select the remaining pebbles K, L & M (which are slightly larger that the other pebbles) and arrange along the rear of the fuelbed, using the ribs in the rear of the fuelbed as a guide for placement. (See fig. 14 below) Fig.
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Page 17: Fitting The Coal Fuel-Bed Set
ASSEMBLING THE CERAMICS AND FUEL BED (COAL FUEL-BED MODELS) NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc. - Page 18 Fit five of the coals onto the front ceramic rail, ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement. (See fig. 17 below) Fig. 17 Select four of the coals and arrange behind the front row of coals, ensuring that flame paths as indicated below are not interupted.
- Page 19 Select three of the coals and arrange along the rear of the fuelbed, using the ribs in the rear of the fuelbed as a guide for placement. (See fig. 19 below) Fig. 19 Select two coals and position to fill the gaps at each end of the third row of coals, as shown below in Fig.
- Page 20 Select the remaining four coals and position along the rear edge of the fuelbed (See fig. 21 below) Fig. 21 The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance. Warning : Use only the coals supplied with the fire.
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Page 21: Lighting The Appliance
LIGHTING THE APPLIANCE Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot. Hold in the control knob for a few seconds to purge the pipe work. Continue to hold-in the control knob and press the igniter button. If the burner does not light, continue to press the igniter button until ignition occurs. -
Page 22: Checking For Clearance Of Combustion Products
CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position. After approximately 5 minutes hold a smoke match 10mm inside and 10mm below the centre of the lower front edge of the top of the fire. (It is recommended that a suitable smoke match holder is used when checking for clearance of combustion products). -
Page 23: Maintenance
Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. This is a condition of the Flavel guarantee schemes. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney. -
Page 24: Removal Of The Control Valve
Removing the Control Tap from the fire. 4.3.1 Remove the burner assembly as in section 4.1. 4.3.2 Pull the control knob off the control tap spindle. 4.3.3 Loosen and remove the two gas pipe retaining nuts from the control tap and release the ends of the gas pipes from the control tap body. Remove the screw in thermocouple from the end of the control tap. -
Page 25: About Your Flavel Silver Sapphire
SECTION FIVE - USER INSTRUCTIONS About your Flavel Silver Sapphire The Flavel Silver Sapphire incorporates a unique and highly developed fuel bed which gives the realism of a loose coal layout combined with realistic flames and glow. The use of durable ceramic material in the construction of the fuel-bed components ensures long and trouble free operation. -
Page 26: 5.2 Operating The Fire
The ceramic fuel-bed remains hot for a considerable period after use and sufficient time should be allowed for the fire to cool before cleaning etc. 5.2 Operating the Fire To light the fire proceed as follows:- Depress the control knob and turn anti-clockwise to the position marked pilot. -
Page 27: Cleaning The Fire
5.3 Cleaning - WARNING Before attempting any cleaning operation ensure that the fire has been allowed to fully cool. The Silver Sapphire case should be gently cleaned with a damp cloth. NOT UNDER ANY CIRCUMSTANCES USE ABRASIVE CLEANINGS PRODUCTS ON ANY SURFACE OF THIS PRODUCT. -
Page 28: Assembling The Pebble Fuelbed
Assembling the Pebble Fuelbed NOTE : The position of the fuel-bed components are critical to the performance of the product. Therefore please ensure that the fuel-bed components are positioned as described in the following section prior to requesting a service call due to soot build up, poor flame pattern etc. Place the ribbed ceramic fuelbed base on top of the fuelbed support and pull fully forwards to the burner. - Page 29 Pick pebbles A to E and arrange along the the front rail, ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement. (See fig. 25 below) Fig. 25 Select pebbles F to I and arrange behind the front row of pebbles, ensuring that flame paths as indicated below are not interupted.
- Page 30 Select pebbles (J & N) and position to fill the gaps at each end of the third row of pebbles, as shown below in Fig. 27 Fig. 27 Select the remaining pebbles K, L & M (which are slightly larger that the other pebbles) and arrange along the rear of the fuelbed, using the ribs in the rear of the fuelbed as a guide for placement.
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Page 31: Assemblling The Coal Fuel-Bed
The exact position and fit of the pebbles may be finely adjusted to give the most pleasing and random appearance. Warning : Use only the pebbles supplied with the fire. When replacing the pebbles remove the old pebbles and discard them. Fit a complete set of pebbles of the correct type. - Page 32 Position the two halves of the front ceramic (L/H & R/H) on the locating channel in the front ceramic, ensuring it is located onto the lip on the burner front ceramic support. (See fig. 30 below) Fig. 30 Fit five of the coals onto the front ceramic rail, ensuring that they are evenly spaced.
- Page 33 Fig. 32 Select three of the coals and arrange along the rear of the fuelbed, using the ribs in the rear of the fuelbed as a guide for placement. (See fig. 33 below) Fig. 33 Select the two small coals and position to fill the gaps at each end of the third row of coals, as shown overpage in Fig.
- Page 34 Fig. 34 Select the remaining four coals and position along the rear edge of the fuelbed (See fig. 35 below) Fig. 35 The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance. Warning : Use only the coals supplied with the fire.
- Page 35 To ensure that the release of fibres from these R.C.F (Refractory Ceramic Fibre) articles is kept to a minimum, during installation and servicing we recommend that you use a HEPA filtered vacuum to remove any dust accumulated in and around the appliance before and after working on the appliance.