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Aluma Toccata COAL EFFECT GAS FIRE Installation and Maintenance Instructions Hand these instructions to the user Model No’s FSRNAEG, FSRNAAG, FSRNOEG, FSRNOAG, FNRN42G, FSTN11G, FSTN12G & FSTN23G are for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E.
Gas soundness and burner pressure Section 3 Assembling Fuel Bed and Commissioning Assembling the ceramics and fuel bed 18-21 Fitting the trim (Ora / Aluma models) Fitting the trim (Toccata models) Fitting the fender (all models) 22-23 Lighting the appliance...
Piezo Ignitor (all models) Electrode Spark Gap 4.0mm Weight (without fender) 17.0 kg (all models) Fire box Dimensions (with trim fitted Ora / Aluma models) Width : (with standard trim, no spacer) 500mm Height : (with standard trim, no spacer)
INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION In Great Britain :- It is the law that all gas appliances are installed only by a CORGI Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.
FIREPLACE / SURROUND SUITABILITY The fire must only be installed on a hearth it must not be installed directly onto carpet or other combustible floor materials. The fire is suitable for fitting to non-combustible fire place surrounds and propri- etary fire place surrounds with a temperature rating of at least 150 o c. If a heating appliance is fitted directly against a wall without the use of a fire surround or fire place all combustible material must be removed from behind the trim.
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There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal and general condition of the brickwork or masonry.
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Table A - Installation Depth Requirements for a Flavel Ora / Aluma / Toccata being installed into a brick built chimney, requiring 12.0 litres of debris collection volume (fig. 2) 330 (minimum opening width) 430 (maximum opening width) For example, if the appliance was to be fitted into a 400mm wide opening, the depth required would be 189mm.
1.7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND CONVENTIONAL BRICKBUILT CHIMNEYS This appliance is suitable for use in fireplaces fitted with an existing chairbrick without the need for removal of the chairbrick, providing the minimum depth of the fireplace exceeds 190mm. If the depth is less than 190mm then the spacer (optional) must be used to give a minimum clearance from the rear of the fire to the rear of the chairbrick of at least 90mm to allow sufficient space for the collec- tion of debris which may fall down the chimney.
1.10 HEARTHS This appliance must only be installed on to a concrete or non-combustible hearth. The hearth material must be a minimum thickness of 13mm with the top surface at least 50mm above the floor. The hearth must be fitted symmetrically about the fire opening and have a minimum width of 760mm and a minimum projection of 300mm forwards from the fire opening.
(2 small, 20 large), 1 off fuelbed insulation mat. 1 off each User instruction book and Installation book 1 off Trim (attached to appliance on Ora / Aluma models, packed on Toccata) 1 off Flue restrictor baffle (for use in brick built chimneys and large diameter e.g.
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Remove the trim (Ora / Aluma models only). Remove the burner heat shield from the front of the fire box to allow access to the burner. See fig. 3 below. Fig. 3 Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening, then slide it back into position.
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Continue for all models Whilst the fire box is still in position, decide which side the gas supply is to enter the fire from. If concealed pipe work is required plan the pipe run to enter the fire box through one of the openings in the sides of the fire box below the fuelbed sup- port panel and connect to the isolating / inlet elbow.
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The preferred method of fixing which is suitable for almost all situations is the cable fixing method which is described in the following section in detail. To fit using the preferred cable method proceed as follows- Mark out and drill 4 off No 14 (6mm) holes in the back face of the fire opening in the positions shown below in fig.
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Fig. 8 Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall. Do not overtighten, it is only necessary to pull the seal up against the sealing face of the wall, it does not need to be compressed.
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Refit the front burner heat shield to the sides of the fire box (2 Screws) Before making the final gas connection, thoroughly purge the gas supply pipework to remove all foreign matter, otherwise serious damage may be caused to the gas control valve on the fire. The other firebox fixing method is as follows :- In installations where the cable method is not suitable (e.g.
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GAS SOUNDNESS AND INLET PRESSURE Remove the pressure test point screw from the inlet elbow pressure test point and fit a manometer. Turn on the main gas supply and carry out a gas soundness test. Depress the control lever to the position marked pilot. Hold down the control lever for a few seconds to purge the pipe work.
ASSEMBLING THE CERAMICS AND FUEL BED Place the insulation mat centrally on to the fuelbed support then place the ribbed hard ceramic fuelbed base on top of the mat and pull both fully forwards to the burner. Make sure that the fuelbed base is located centrally in the fire box.
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Fit the two parts of the ceramic front coal support on to the front support bracket, ensuring they are correctly located over the locating tabs, as shown below in fig. 12 Fig. 12 Select seven of the coals and arrange along the front ceramic coal support using the shallow depressions as guidance for the coal position.
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Select the four coals and arrange along the front of the fuelbed, direct ly behind the front row of coals. Leave gaps between the coals in line with the front flame notches on the front of the fuelbed (shown below arrowed), this enhances the front flames and provides the most pleasing flame effect.
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Select the remaining four coals and position to fill the gaps left at the top rear of the fuelbed. The coals will locate naturally into the depressions in the top rear of the fuelbed, see fig 16 below Fig. 16 The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance.
FITTING THE TRIM (ORA / ALUMA MODELS) Refitting the trim is achieved by locating the rear flange of the trim over the flange on the firebox mounting face, then replacing the screws at the L/H and R/H bottom of the trim.
Fig. 19 Correct position of fender, located onto firebox. LIGHTING THE APPLIANCE Turn on the gas isolation tap. Depress the control knob and turn anti-clockwise to the position marked pilot. Hold in the control knob for a few seconds to purge the pipe work.
CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS Close all doors and windows in the room. Light the fire and allow to run for approximately 5 minutes on high position. After approximately 5 minutes hold a smoke match just inside and below the centre of the lower front edge of the top of the fire. (It is recommended that a suitable smoke match holder is used when check ing for clearance of combustion products).
Servicing Notes Servicing should be carried out annually by a competent person such as a CORGI registered engineer. This is a condition of the Flavel guarantee schemes. The service should include visually checking the chimney and fire opening for accumulations of debris and a smoke test to check for a positive up-draught in the chimney.
Removing the Control Tap from the fire. 4.3.1 Remove the burner assembly as in section 4.1. 4.3.2 Pull the control knob off the control tap spindle. 4.3.3 Loosen and remove the three gas pipe retaining nuts from the control tap and release the ends of the gas pipes from the control tap body. Loosen and remove the thermocouple securing nut from the end of the control tap.
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PARTS SHORTLIST Replacement of any other parts must be carried out by a competent person such as a CORGI registered gas installer. The part numbers of the user replaceable parts are as follows, these are available from specialist spares stockists whose details can be found on our web site, www.cfm-europe.com, in the ‘stockist’...