Nordson Encore HD Customer Product Manual
Pump module
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Encore
HD Pump Module
Customer Product Manual
Part 1613941-01
Issued 03/19
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA
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Table of Contents
Related Manuals for Nordson Encore HD
Summary of Contents for Nordson Encore HD
- Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
- Page 2 Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2019. No part of this document may be inquiries about its products. General information about Nordson can be...
- Page 3 Change Record Change Record Revision Date Change 03/19 New release Part 1613941-01 E 2019 Nordson Corporation...
- Page 4 Change Record Part 1613941-01 E 2019 Nordson Corporation...
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Page 5: Table Of Contents
Pump Module Manifold ....... . . Part 1613941−01 E 2019 Nordson Corporation... -
Page 7: Safety
Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes. -
Page 8: Personal Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1613941−01 E 2019 Nordson Corporation... -
Page 9: Grounding
Identify the reason for the malfunction and correct it before restarting the equipment. If the malfunction cannot be identified, unplug the unit and replace with spare unit if available. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1613941−01 E 2019 Nordson Corporation... -
Page 10: Description
Encore HD manual powder spray systems and automatic powder spray systems. The pump module comes equipped with an Encore HD, HD+ or an XD powder feed pump. The unit contains the pneumatic circuit, which controls the pump. -
Page 11: Specifications
HD Pump Module with HD Pump Dimensions, See Figure 2 HD Pump Module with HD+ or XD Pump Dimensions, See Figure 3 Model: Encore HD, HD+, XD Pump For further pump specifications, see Encore HD Pump manual Part 1613941−01 E 2019 Nordson Corporation... - Page 12 (11.22 in) 220.5 mm 328.2 mm (8.68 in) 226.2 mm (12.92 in) 160.2 mm (8.91 in) (6.31 in) 207.7 mm (8.18 in) 227.7 mm (8.96 in) Figure 3 Encore HD+, XD Pump Module Dimensions Part 1613941−01 E 2019 Nordson Corporation...
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Page 13: Installation
Follow the safety instructions in this document and all other related documentation. Standard Pump Module Mount 100 mm (3.94 in) 266.0 mm (10.47 in) 160.2 mm (6.31 in) Pump Module with Built-In Mounting Flange Figure 4 Standard Pump Module Mount Part 1613941−01 E 2019 Nordson Corporation... -
Page 14: Connections
WARNING: All conductive system components in the spray area must be connected to a true earth ground. Failure to observe this warning could result in an electrostatic discharge strong enough to cause a fire or explosion. Part 1613941−01 E 2019 Nordson Corporation... -
Page 15: Manifold Solenoid Valve Functions
Regulates the high pinch valve 85 psi pressure Vacuum Generator (integrated) Works on the venturi principal to Shown generate the negative air pressure −−− required to draw powder into the tubes Figure 6 Pump Module Functions Part 1613941−01 E 2019 Nordson Corporation... -
Page 16: Manifold Wiring Diagram
2. Right side delivery pinch valve 6. Left side suction pinch valve 10. LED blue light indicator 3. Right side fluidizing tube 7. Vacuum generator valve 4. Left side fluidizing tube 8. Diffuser purge air valve Part 1613941−01 E 2019 Nordson Corporation... -
Page 17: Maintenance And Repair
Encore HD Pump Module Maintenance and Repair NOTE: For pump maintenance or repair, refer to Encore HD Pump manual. WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. -
Page 18: Troubleshooting
HD Pump Module Troubleshooting The troubleshooting procedures below cover only the most common problems. If you cannot solve a problem with the information given here, contact Nordson technical support at (800) 433-9319 or your local Nordson representative for help. Problem Possible Cause... -
Page 19: Parts
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (−−−−−−) means the part cannot be ordered separately. -
Page 20: Pump Module Assembly
Encore HD Pump Modules Item Part Description Quantity Note — 1613916 PUMP MODULE ASSEMBLY, Encore HD, pkg — 1613943 PUMP MODULE ASSEMBLY, Encore HD+, pkg — 1613944 PUMP MODULE ASSEMBLY, Encore XD, pkg 1610819 S WRENCH, t-handle, hex drive, 4 mm... -
Page 21: Pump Module Unit
S HOUSING, pump, module, front cover 982433 S SCREW, button head, socket, M5 x 16, zn 1605376 S HARNESS, blue, LED with housing, Encore HD 1613055 S PCA, Encore HD valve connector board 1613062 S HOUSING, pump, module, rear cover... -
Page 22: Pump Module Manifold
Encore HD Pump Module Pump Module Manifold Refer to Figure 10 and the following parts list to order parts. Figure 10 Pump Module Manifold Part 1613941−01 E 2019 Nordson Corporation... - Page 23 S FILTER ELEMENT, ⅛ R, 5 mic, sintered bronze 1082120 S PLUG, pipe, socket, flush, R ⅛ in., zinc 1610910 S MUFFLER, tube, 10 mm 1613188 S REGULATOR, air, manifold mount, ⅜-24 UNF 1613836 S MANIFOLD, module, tube Part 1613941−01 E 2019 Nordson Corporation...
- Page 24 Encore HD Pump Module Part 1613941−01 E 2019 Nordson Corporation...
- Page 25 Product: Encore HD Pump with Integrated Manifold Assembly This Declaration is issued under the sole responsibility of the manufacture. Models: Encore HD, HD+, XD pumps with an Integrated Manifold. Description: Encore dense-phase pumps with a fully integrated manifold with built in regulators. This assembly is available mounted in an enclosure which can be supplied with up to 18 modules.