Nordson Encore HD Manuals

Manuals and User Guides for Nordson Encore HD. We have 13 Nordson Encore HD manuals available for free PDF download: Customer Product Manual, Manual, Product Manual, Operator Card

Nordson Encore HD Customer Product Manual (273 pages)

Powder Spray System with Pump Cabinet

Brand: Nordson | Category: Paint Sprayer | Size: 13 MB

Table of Contents

2
- Tents
  
  5
- Safety
  
  5
  - Qualified Personnel
    5
  - Intended Use
    5
  - Regulations and Approvals
    5
  - Personal Safety
    5
  - Fire Safety
    6
  - Grounding
    6
  - Action in the Event of a Malfunction
    6
  - Disposal
    6
- Description System Components
  
  7
- Installation
  
  13
  - Manifold and Pump
    13
  - Pump Control Board
    14
    
    Electrical and Pneumatic Connections
    14
    
    P1 and P2 Pinouts
    15
    
    Switches and Indicators
    15
    
    Control Board Configuration
    17
    
    Network Termination
    17
    
    Configuration Procedure
    18
  - Air and Powder Tubing Connections
    19
  - System Diagram
    20
  - Pneumatic Diagram Dual Pump/Spray Gun System
    21
  - Wiring Diagram Dual Pump/Spray Gun System
    22
- Operation
  
  23
- Troubleshooting
  
  24
  - Pump Control Panel
    24
    
    Nordson Corporation
    24
- Repair
  
  25
  - Pump Control Panel
    25
  - Preparation
    25
  - Flow Control Valve Cleaning
    26
  - Flow Control Valve Replacement
    27
  - Solenoid Valve Replacement
    27
  - Manifold Installation
    27
  - Circuit Board Replacement
    27
- Parts
  
  28
  - Single Pump/Spray Gun System with Stand
    28
  - Dual Pump/Spray Gun System with Stand
    28
  - Pump Panel
    30
  - Nordson Corporation
    31
  - Manifold
    32
  - Air and Powder Tubing
    34
  - PCA Replacement Kit
    35
Table of Contents

38
- Safety
  
  41
  - Qualified Personnel
    41
  - Intended Use
    41
  - Regulations and Approvals
    41
  - Personal Safety
    41
  - Fire Safety
    42
  - Grounding
    42
  - Action in the Event of a Malfunction
    42
  - Disposal
    42
- Description
  
  43
  - Features and Benefits
    43
  - Nordson Corporation
    43
  - Pump Components
    44
  - Theory of Operation
    45
  - Pumping
    45
  - Purging
    46
  - Stage 1: Soft Purge to Spray Gun
    46
  - Stage 2: Soft Purge to Feed Source
    46
  - Stages 3 and 4: Hard Purge to Spray Gun and Feed Source
    46
  - Pump Port Functions
    47
  - Manifold
    47
- Operation
  
  48
- Specifications
  
  49
  - Nordson Corporation
    49
- Installation Pump Tubing Installation
  
  50
- Maintenance
  
  51
- Troubleshooting
  
  52
  - Nordson Corporation
    55
  - Delivery Check
    56
  - Suction Check
    56
  - Bubble Test for Color-On-Demand (COD) System
    57
- Repair
  
  58
  - Fluidizing Tube Replacement
    58
  - Pump Disassembly
    59
  - Pump Assembly
    61
  - Nordson Corporation
    61
  - Pinch Valve Replacement
    63
    
    Pinch Valve Installation
    63
    
    Pinch Valve Removal
    63
- Parts Pump
  
  66
  - Nordson Corporation
    67
  - Spare Parts
    68
  - Air and Powder Tubing Part Numbers
    69
- Contact Us
  
  72
  - Nordson Corporation
    73
Table of Contents

75
- Safety
  
  77
  - Introduction
    77
  - Qualified Personnel
    77
  - Intended Use
    77
  - Regulations and Approvals
    77
  - Personal Safety
    78
  - Fire Safety
    78
  - Grounding
    79
  - Action in the Event of a Malfunction
    79
  - Disposal
    79
    
    Nordson Corporation
    79
- Description
  
  81
  - Introduction
    81
  - Specifications
    82
  - Equipment Label
    82
    
    Controller Certification Label
    82
- System Setup
  
  83
  - Rail Mount Installation
    83
  - System Connections
    84
    
    System Diagram
    84
    
    Controller Connections
    85
    
    Nordson Corporation
    85
- Operation
  
  87
  - European Union, ATEX, Special Conditions for Safe Use
    87
  - Daily Operation
    87
    
    Initial Startup
    88
    
    Startup
    88
    
    Standby Button
    89
    
    Factory Set Presets
    90
  - Using the Controller Interface
    90
    
    Interface Components
    90
    
    Changing a Factory Configured Preset or Setpoint Value
    91
    
    Nordson Corporation
    91
    
    Presets
    91
    
    Programming or Changing a Preset
    91
    
    Electrostatic Settings
    92
    
    Select Charger Mode
    92
    
    Custom Mode
    93
    
    Classic Mode
    94
    
    Help Codes
    96
    
    Assist Air Setting, Fast Flow Setting, and Software Versions
    97
    
    Nordson Corporation
    97
    
    HD Powder Flow Settings
    98
    
    Powder Flow Settings
    98
    
    XT Powder Flow Settings
    99
    
    Color Change Purge
    103
    
    HDLV System Purge
    103
    
    Nordson Corporation
    103
    
    Color-On-Demand (COD) System Purge
    105
  - Controller Configuration
    106
    
    Opening the Function Menu and Setting Preferences
    106
    
    Nordson Corporation
    109
  - HD System Shutdown
    112
  - XT System Shutdown
    112
  - Maintenance
    113
- Troubleshooting
  
  115
  - Help Code Troubleshooting
    115
    
    Clearing Help Codes
    115
    
    Nordson Corporation
    115
    
    Viewing Help Codes
    115
    
    Help Code Troubleshooting Chart
    116
    
    Nordson Corporation
    121
  - General Troubleshooting Chart
    122
  - Re-Zero Procedure
    127
  - Conveyance Air Flow Verification for HD
    127
    
    Nordson Corporation
    127
  - Wiring Diagram
    129
- Repair
  
  131
  - Interface Module Repair
    131
- Parts
  
  133
  - Introduction
    133
    
    Nordson Corporation
    133
  - Controller Parts
    134
    
    Controller Exploded View
    134
    
    Controller Parts List
    135
    
    Contact Us
    138
    
    Nordson Corporation
    139
Table of Contents

141
- Safety
  
  143
  - Introduction
    143
  - Qualified Personnel
    143
  - Intended Use
    143
  - Regulations and Approvals
    143
  - Personal Safety
    144
  - Fire Safety
    144
  - Grounding
    145
  - Action in the Event of a Malfunction
    145
  - Disposal
    145
    
    Nordson Corporation
    145
- Description
  
  147
  - Introduction
    147
  - Specifications
    148
  - Equipment Labels
    148
    
    Applicator Certification Label
    148
- Setup
  
  149
  - System Connections
    149
    
    Spray Gun Installation
    150
- Operation
  
  151
  - European Union, ATEX, Special Conditions for Safe Use
    151
    
    Nordson Corporation
    151
  - System Operation
    152
  - Spray Gun Operation
    152
    
    Changing Presets with the Settings Trigger
    152
    
    Changing Powder Flow with the Settings Trigger
    153
    
    Purging the Spray Gun
    153
  - Electrode Air Wash Operation
    154
  - Daily Operation
    154
    
    Initial Startup
    154
    
    Standby Button
    154
    
    Startup
    154
    
    Changing Flat Spray Nozzles
    155
    
    Converting from Flat Spray Nozzles to Conical Nozzles
    156
    
    Changing Deflectors or Conical Nozzles
    157
    
    Nordson Corporation
    157
    
    Installing the Optional Pattern Adjuster Kit
    158
  - Shutdown
    158
  - Maintenance
    158
    
    Maintenance Procedures
    159
    
    Recommended Cleaning Procedure for Powder Contact Parts
    159
- Repair
  
  161
  - Spray Gun Repair
    161
    
    Display Module Installation
    162
    
    Display Module Removal
    162
    
    Display Module Replacement
    162
    
    Nordson Corporation
    163
    
    Gun Disassembly
    164
    
    Power Supply and Powder Path Replacement
    164
    
    Power Supply Replacement
    165
    
    Powder Path Installation
    166
    
    Powder Path Removal
    166
    
    Gun Re-Assembly
    168
    
    Cable Removal
    169
    
    Cable Replacement
    169
    
    Nordson Corporation
    169
    
    Cable Installation
    170
    
    Switch Removal
    170
    
    Trigger Switch Replacement
    170
    
    Switch Installation
    171
- Troubleshooting
  
  173
  - Spray Gun Power Supply Resistance Test
    174
  - Electrode Assembly Resistance Test
    175
    
    Nordson Corporation
    175
  - Gun Cable Continuity Test
    176
- Parts
  
  177
  - Introduction
    177
    
    Reference Documentation
    177
  - Spray Gun Parts
    178
    
    Spray Gun Parts List
    179
    
    Nlightent
    181
    
    Nordson Corporation
    181
    
    Cross Cut Nozzles
    182
    
    Flat Spray Nozzles
    182
    
    45-Degree Corner-Spray Nozzle
    183
    
    45-Degree In-Line Flat-Spray Nozzle
    183
    
    Conical Nozzle and Deflectors
    184
    
    Conical Nozzle Kit (Shipped with Gun)
    184
    
    Conical Nozzle, Deflectors and Electrode Assembly Parts
    184
    
    Conical Electrode Assembly
    185
    
    XD Electrode Support
    185
    
    Ion Collector Kit
    186
    
    Lance Extensions
    186
    
    Pattern Adjuster Kit
    186
    
    Ion Collector Components for Lance Extensions
    187
    
    Nordson Corporation
    187
    
    Powder Hose and Air Tubing
    187
    
    Contact Us
    190

Nordson Encore HD Customer Product Manual (144 pages)

Manual Powder Spray System

Brand: Nordson | Category: Paint Sprayer | Size: 14 MB

Table of Contents
3
Change Record
5
Safety
7
Introduction
7
Qualified Personnel
7
Intended Use
7
Regulations and Approvals
7
Personal Safety
8
Fire Safety
8
Grounding
9
Action in the Event of a Malfunction
9
Disposal
9
Overview
11
Introduction
11
Mobile System Components
12
Standalone and Rail/Wall System Components
13
Specifications
14
Mobile System with VBF
14
Mobile System with 50 Lb. Feed Hopper
14
Applicator Certification Label
15
Controller Certification Label
15
Power Unit Certification Label
15
Installation
17
Standalone System
18
Anchoring Stand
18
Hopper Installation for Feed Hopper System
19
Setup Common to All Manual Systems
20
Controller Connections
20
Spray Gun Connections
20
Spray Gun Cable
21
Air Tubing and Powder Hose
22
Bundling Tubing and Cable
23
Main System Air and Electrical Connections
24
Main System Air Supply
24
Standalone, Rail Mount, and Wall Mount System Air Supply
25
Main Electrical Connection
26
System Ground
26
Mobile Systems
26
Standalone and Rail/Wall Mount Systems
26
Operation
27
European Union, EX, Special Conditions for Safe Use
27
VBF Powder Box Installation
28
Feed Hopper Filling Startup
29
Fluidizing Air Operation
30
Powder Feed Hopper
30
Vibratory Box Feeder
30
Electrode Air Wash Operation
31
Daily Operation
32
Initial Startup
32
System Startup
32
Standby Button
33
Shutdown
33
Maintenance
35
Recommended Cleaning Procedure for Powder Contact Parts
35
Maintenance Procedures
36
Troubleshooting
37
Help Code Troubleshooting
37
Viewing Help Codes
37
Clearing Help Codes
37
Help Code Troubleshooting Chart
38
General Troubleshooting Chart
43
Re-Zero Procedure
48
Conveyance Air Flow Verification
48
Parts
49
Introduction
49
Reference Documentation
49
Encore HD Manual Powder Spray Systems
50
Mobile System Components
51
Filter/Regulator
52
Grounding Equipment
52
Eu Declaration of Conformity
53
Change Record
57
Safety
59
Introduction
59
Qualified Personnel
59
Intended Use
59
Regulations and Approvals
59
Personal Safety
59
Fire Safety
60
Grounding
60
Action in the Event of a Malfunction
60
Disposal
60
Description
61
Pump
61
Features and Benefits
61
Pump Components
62
Theory of Operation
63
Pumping
63
Purging
64
Stage 1: Soft Purge to Spray Gun
64
Stage 2: Soft Purge to Feed Source
64
Stages 3 and 4: Hard Purge to Spray Gun and Feed Source
64
Pump Port Functions
65
Operation
66
Specifications
67
Installation
68
Pump Tubing Installation
68
Standard 8 MM OD Poly (Semi-Rigid) Tubing
68
Flexible 8 MM OD Tubing
68
Antistatic 8.2 MM OD/5.6 MM ID Tubing
68
Installing the Pump Gasket
68
Pump to Cabinet, Panel, or Housing
69
Pump Ground Check
69
Maintenance
70
Troubleshooting
71
Vacuum Check
74
Delivery Check
76
Suction Check
76
Repair
77
Fluidizing Tube Replacement
77
Pump Disassembly
78
Pump Assembly
80
Procedure
80
Replacing Pump Gasket
81
Parts
82
Pump for Manual Systems
83
Pump for Automatic Systems
83
Kits for both Manual and Automatic System Pumps
83
Pump Service Kits
83
Fluidizing Tube Kits
83
Kits for both Manual and Automatic System Pumps Continued
84
Gaskets
84
Miscellaneous Parts
84
Kits for Manual System Pumps
85
Cap and Plug Kit
85
Check Valve Kit
85
Kits for Automatic System Pumps
86
Fluid Tube and Plug Kit
86
Manifold Kit
87
Kits for Automatic System Pumps Continued
88
Grounding Kits
88
Air and Powder Tubing Part Numbers
89
Eu Declaration of Conformity
91
Safety
99
Introduction
99
Qualified Personnel
99
Intended Use
99
Regulations and Approvals
99
Personal Safety
100
Fire Safety
100
Grounding
101
Action in the Event of a Malfunction
101
Disposal
101
Description
102
Specifications
103

Nordson Encore HD Manual (98 pages)

Pump Control Unit and Power Supply

Brand: Nordson | Category: Control Unit | Size: 11 MB

Section 1

3
- Table of Contents
  3
- Change Record
  5
- Safety
  7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
- Overview
  11
- Introduction
  11
- Specifications
  12
- Pump Control Manifold Components
  14
  - Installation
    17
- Pump Control Unit Certification Label
  14
- Wall/Rail Mount Systems
  17
- Pump Control Unit Mount
  17
- Pump Control Unit Mount (Contd)
  18
- Interconnect Cable Connection
  19
- System Connections
  20
- System Diagram
  20
- Pump Control Unit Connections
  22
- Spray Gun Connections
  23
- Spray Gun Cable
  23
- Air Tubing and Powder Tube
  24
- Bundling Tubing and Cable
  25
- Main System Air and Electrical Connections
  26
- Main System Air Supply
  26
- Standalone, Rail Mount, and Wall Mount System Air Supply
  27
- Flexible 8-MM OD Tubing
  28
- Standard 8-MM OD Poly (Semi-Rigid) Tubing
  28
- Powder Pump Hose
  28
- Pump Adapter Installation
  29
- Electrical Connections
  30
- System Ground
  30
- Mobile Systems
  30
- Wall / Rail Mount Systems
  30
  - Operation
    31
- European Union, EX, Special Conditions for Safe Use
  31
- Troubleshooting
  33
- Manifold Troubleshooting
  34
- Solenoid and Flow Control Valve Functions
  35
- Re-Zero Procedure
  36
- Controller Interconnect Cable Test
  36
- Repair
  37
- Removing Panel Assembly
  38
- Regulator Adjustment
  39
- Sub-Panel Components
  39
- Iflow Module Repair
  41
- Testing Iflow Modules
  41
- Conveyance Air Flow
  41
- Pattern Air
  41
- Solenoid Valve Replacement
  42
- Proportional Valve Cleaning
  42
- Proportional Valve Replacement
  42
- Vibrator Motor Replacement
  44
- Pump
  44
- Parts
  45
- Using the Illustrated Parts List
  45
- Pump Control Unit
  46
- Panel Assembly (Contd)
  48
- Iflow Module
  51
- Manifold Assembly
  52
- Wall/Rail Mount System
  54
- Powder Hose and Air Tubing
  54
- Miscellaneous Options
  55
- Wiring Diagrams
  57
  - Eu Declaration of Conformity
    61

Nordson Encore HD Customer Product Manual (83 pages)

Pump Control Unit and Power Supply

Brand: Nordson | Category: Control Unit | Size: 5 MB

Table of Contents
3
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Introduction
  11
- Specifications
  12
  - Pump Control Unit Certification Label
    14
- Encore HD Pump
  15
  - HD Pump Components
    16
  - Theory of Operation
    18
    
    Pumping
    18
    
    Purging
    20
  - Pump Control Manifold Components
    22
Installation

25
- Wall/Rail Mount Systems
  25
  - Pump Control Unit Mount
    25
  - Interconnect Cable Connection
    27
- System Connections
  28
  - System Diagram
    28
  - Pump Control Unit Connections
    30
  - Spray Gun Connections
    31
    
    Spray Gun Cable
    31
    
    Air Tubing and Powder Tube
    32
    
    Bundling Tubing and Cable
    33
  - Main System Air and Electrical Connections
    34
    
    Main System Air Supply
    34
    
    Standalone, Rail Mount, and Wall Mount System Air Supply
    35
  - Encore HD Powder Pump Hose
    36
    
    Standard 8-MM OD Poly Tubing
    36
    
    Flexible 8-MM OD Tubing
    36
  - Pump Adapter Installation
    37
  - Electrical Connections
    38
- System Ground
  38
  - Mobile Systems
    38
  - Wall / Rail Mount Systems
    38
Operation

39
- European Union, ATEX, Special Conditions for Safe Use
  39
- Maintenance
  40
Troubleshooting

41
- Pump Troubleshooting
  42
  - Pump Port Functions
    43
- Manifold Troubleshooting
  44
  - Solenoid and Flow Control Valve Functions
    45
- Re-Zero Procedure
  46
- Controller Interconnect Cable Test
  46

Nordson Encore HD Manual (65 pages)

Powder Spray System

Brand: Nordson | Category: Paint Sprayer | Size: 7 MB

Table of Contents
3
Change Record
5
Safety
7
Introduction
7
Qualified Personnel
7
Intended Use
7
Regulations and Approvals
7
Personal Safety
8
Fire Safety
8
Grounding
9
Action in the Event of a Malfunction
9
Disposal
9
Overview
11
Introduction
11
System Documentation
12
Common Powder Symbols
13
System Components
14
Encore System Controller
16
Encore LT Powder Spray Gun
16
Pump Controller
16
Encore Pump
16
Specifications
17
Mobile System with VBF
17
Pump Controller
17
Pump Controller Dimensions
18
Powder Spray Gun Certification Label
19
System Controller Certification Label
19
Pump Controller Certification Label
19
Installation
21
System Electrical Connections
21
Power Supply
21
System Ground
22
Operation
23
Specific Conditions for Use
24
VBF Powder Box Installation
24
Fluidizing Air Operation
26
Vibratory Box Feeder
26
Powder Feed Hopper
26
Electrode Air Wash Operation
27
Daily Operation
28
Initial Startup
28
System Startup
28
Shutdown
30
Maintenance
31
Recommended Cleaning Procedure for Powder Contact Parts
31
Maintenance Procedures
32
Troubleshooting
33
System Controller Alarms and Activity Log
34
Activity Codes Troubleshooting Chart
35
General Troubleshooting Chart
38
Controller Interconnect Cable Test
41
Repair
43

Nordson Encore HD Product Manual (68 pages)

Manual Powder Spray System Controller

Brand: Nordson | Category: Paint Sprayer | Size: 2 MB

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Introduction
  11
- Specifications
  12
- Equipment Label
  12
  - Controller Certification Label
    12
System Setup

13
- Rail Mount Installation
  13
- System Connections
  14
  - System Diagram
    14
  - Controller Connections
    15
Operation

17
- European Union, ATEX, Special Conditions for Safe Use
  17
- Daily Operation
  17
  - Initial Startup
    18
  - Startup
    18
  - Standby Button
    19
  - Factory Set Presets
    20
- Using the Controller Interface
  20
  - Interface Components
    20
  - Changing a Factory Configured Preset or Setpoint Value
    21
  - Presets
    21
    
    Programming or Changing a Preset
    21
  - Electrostatic Settings
    22
    
    Select Charger Mode
    22
    
    Custom Mode
    23
    
    Classic Mode
    24
  - Help Codes
    26
  - Assist Air Setting, Fast Flow Setting, and Software Versions
    27
  - Powder Flow Settings
    28
    
    HD Powder Flow Settings
    28
    
    XT Powder Flow Settings
    29
  - Color Change Purge
    33
    
    HDLV System Purge
    33
    
    Color-On-Demand (COD) System Purge
    35
- Controller Configuration
  36
- HD System Shutdown
  42
- XT System Shutdown
  42
- Maintenance
  43

Nordson Encore HD Customer Product Manual (61 pages)

Automatic Powder Spray Guns

Brand: Nordson | Category: Paint Sprayer | Size: 4 MB

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Specifications
  12
  - Applicator Certification Label
    13
  - Serial Number Label
    13
  - Special Conditions for Safe Use
    13
  - Dimensions and Weights
    14
Installation

15
- Tube-Mount Spray Guns
  15
- Bar-Mount Spray Guns
  16
- Spray Gun Connections
  17
- Ion Collector Installation
  18
  - Bar-Mount Spray Gun
    18
  - Tube-Mount Spray Gun
    19
  - Adjusting the Ion Collector Rod
    20
Operation

21
- Changing Flat Spray Nozzles
  22
- Changing Optional Deflectors or Conical Nozzles
  23
Maintenance

25
- Daily Maintenance
  25
Troubleshooting

27
- General Troubleshooting Chart
  27
- Power Supply Resistance Test
  30
- Electrode Assembly Resistance Test
  31
- Cable Continuity Tests
  31
  - Spray Gun Receptacle Harness
    31
  - Spray Gun Extension Cable
    32
  - Spray Gun Cable
    32
Repair

33
Parts

43
- Introduction
  43

Nordson Encore HD Customer Product Manual (55 pages)

Manual Powder Spray Gun

Brand: Nordson | Category: Paint Sprayer | Size: 5 MB

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Introduction
  11
- Specifications
  12
- Equipment Labels
  12
  - Applicator Certification Label
    12
Setup

13
- System Connections
  13
  - Spray Gun Installation
    14
Operation

15
Repair

25
- Spray Gun Repair
  25
  - Display Module Replacement
    26
    
    Display Module Removal
    26
    
    Display Module Installation
    26
  - Power Supply and Powder Path Replacement
    28
    
    Gun Disassembly
    28
    
    Power Supply Replacement
    29
    
    Powder Path Removal
    30
    
    Powder Path Installation
    30
    
    Gun Re-Assembly
    32
  - Cable Replacement
    33
    
    Cable Removal
    33
    
    Cable Installation
    34
  - Trigger Switch Replacement
    34
    
    Switch Removal
    34
    
    Switch Installation
    35

Nordson Encore HD Customer Product Manual (52 pages)

Manual Powder Spray System

Brand: Nordson | Category: Paint Sprayer | Size: 0 MB

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Introduction
  11
  - Mobile System Components
    12
  - Standalone and Rail/Wall System Components
    13
- Specifications
  14
Installation

17
- Required Installation Tools
  17
- Standalone System
  18
  - Anchoring Stand
    18
- Hopper Installation for Feed Hopper System
  19
- Setup Common to All Manual Systems
  20
  - Controller Connections
    20
  - Spray Gun Connections
    20
    
    Spray Gun Cable
    21
    
    Air Tubing and Powder Hose
    22
    
    Bundling Tubing and Cable
    23
  - Main System Air and Electrical Connections
    24
    
    Main System Air Supply
    24
    
    Standalone, Rail Mount, and Wall Mount System Air Supply
    25
    
    Main Electrical Connection
    26
  - System Ground
    26
    
    Mobile Systems
    26
    
    Standalone and Rail/Wall Mount Systems
    26
Operation

27
- European Union, ATEX, Special Conditions for Safe Use
  27
- VBF Powder Box Installation
  28
- Feed Hopper Filling Startup
  29
- Fluidizing Air Operation
  30
  - Powder Feed Hopper
    30
  - Vibratory Box Feeder
    30
- Electrode Air Wash Operation
  31
- Daily Operation
  32
  - Initial Startup
    32
  - System Startup
    32
  - Standby Button
    33
- Shutdown
  33

Nordson Encore HD Product Manual (34 pages)

Brand: Nordson | Category: Water Pump | Size: 2 MB

Table of Contents
2
Safety

5
- Qualified Personnel
  5
- Intended Use
  5
- Regulations and Approvals
  5
- Personal Safety
  5
- Fire Safety
  6
- Grounding
  6
- Action in the Event of a Malfunction
  6
- Disposal
  6
Description

7
- Pump
  7
  - Features and Benefits
    7
  - Pump Components
    8
  - Theory of Operation
    9
  - Pumping
    9
  - Purging
    10
  - Stage 1: Soft Purge to Spray Gun
    10
  - Stage 2: Soft Purge to Feed Source
    10
  - Stages 3 and 4: Hard Purge to Spray Gun and Feed Source
    10
  - Pump Port Functions
    11
- Manifold
  11
Operation

12
Specifications

13
Installation

14
- Pump Tubing Installation
  14
  - Standard 8-MM OD Poly Tubing
    14
  - Flexible 8-MM OD Tubing
    14
- Pump to Cabinet or Panel
  14
Maintenance

15
Troubleshooting

16
- Delivery Check
  20
- Suction Check
  20
- Bubble Test for Color-On-Demand
  21
Repair

22
- Fluidizing Tube Replacement
  22
- Pump Disassembly
  23
- Pump Assembly
  25
- Pinch Valve Replacement
  27
  - Pinch Valve Removal
    27
  - Pinch Valve Installation
    27
Parts

30
- Pump
  30
  - Spare Parts
    32
  - Air and Powder Tubing Part Numbers
    33

NORDSON Encore HD Customer Product Manual (25 pages)

Pump Module

Brand: NORDSON | Category: Control Unit | Size: 0 MB

Table of Contents
5
Safety

7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

10
- Introduction
  10
Specifications

11
Installation

13
- Standard Pump Module Mount
  13
- Connections
  14
- Installing and Removing the Muffler
  14
- System Ground
  14
- Manifold Solenoid Valve Functions
  15
- Manifold Wiring Diagram
  16
Maintenance and Repair

17
Troubleshooting

18
Parts

19
- Using the Illustrated Parts List
  19
- Pump Module Assembly
  20
- Pump Module Unit
  21
- Pump Module Manifold
  22

Nordson Encore HD Customer Product Manual (20 pages)

Pump Cabinet

Brand: Nordson | Category: Paint Sprayer | Size: 1 MB

Table of Contents
2
Safety

5
- Qualified Personnel
  5
- Intended Use
  5
- Regulations and Approvals
  5
- Personal Safety
  6
- Fire Safety
  6
- Grounding
  7
- Action in the Event of a Malfunction
  7
- Disposal
  7
Description

8
- Factory Connections
  9
Specifications

10
- Sound Level Table
  10
- Pump Cabinet Dimensions
  11
Installation

12
Parts

16

Nordson Encore HD Operator Card (11 pages)

Manual Powder Spray System with Prodigy Pump Cabinet

Brand: Nordson | Category: Industrial Equipment | Size: 0 MB

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Paint Sprayer Industrial Equipment Dispenser Controller Control Unit

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