Page 1
For parts and technical support, call the Industrial Coating Solutions Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • 100 NORDSON DRIVE, AMHERST, OHIO, 44001• USA...
Page 2
Nordson Corporation welcomes requests for information, comments, and inqui- This is a Nordson Corporation publication which is protected by copyright. ries about its products. General information about Nordson can be found on the Original copyright date 2015. No part of this document may be photocopied,...
10/15 New release 02/18 Added mobile system components to manual. 04/18 Added illustrations showing the Encore HD pump. 07/18 Added HD, HD+, and HDXD System part numbers, added nLighten information 2/21 Updated safety information Updated specifications. Updated regulator throughout manual and parts list.
Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
Mobile System Components See Figure 2-2. Mobile Systems include: • Encore HD manual system controller • Encore HD manual spray gun and cable • Encore HD powder feed pump • Encore HD pump control unit • Encore pump pickup tube •...
See Figure 2-2. Standalone and Rail/Wall Systems include: • Encore HD manual system controller • Encore HD manual spray gun and cable • Encore HD powder feed pump • Encore HD pump control unit • Pump adapter kit and coupling for use on HR/NHR feed hoppers NOTE: Hoppers are sold separately.
Input Rating Output Rating Encore HD Applicator +/− 19 VAC, 1 A 100 KV, 100 µA Encore HD Interface Control Unit 24 VDC, 2.0 A +/− 19 VAC, 1A Encore HD Controller Power Unit 100−240 VAC, 50/60 Hz, 125 VA 24 VDC, 2.5 A...
European Union, EX, Special Conditions for Safe Use 1. The Encore XT/HD Interface Control Unit and the Encore HD Controller Power Unit, or the Encore XT/HD Interface Control Unit and the Encore HD Hybrid Controller Power Unit, or a Mobile Powder System, shall only be used over the ambient temperature range of +15°C to +40°C with the Encore HD Powder Electrostatic...
Refer to the individual component manuals for more information, and for spare parts. Recommended Cleaning Procedure for Powder Contact Parts Nordson Corporation recommends using an ultrasonic cleaning machine and Oakite® BetaSolv emulsion cleaner to clean spray gun nozzles and powder path parts.
Failure to observe this warning could result in personal injury. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact Nordson technical support at (800) 433−9319 or your local Nordson representative for help. Help Code Troubleshooting The Help icon in the Function/Help display lights if a problem occurs that the system controller can sense.
Gun cannot be set to 0, must be a number from 1−4. Refer to No Gun Number Setup for more information on gun numbers. Reset the fault (press the Nordson key to open the fault EEPROM Read Failed screen). This fault will sometimes occur when the software is upgraded.
1. At the pump control panel, disconnect the 6 mm pattern air tubing and install 8-mm plugs in the output fittings. 2. Press the Nordson button for 5 seconds to display the controller functions. F00−00 is displayed. 3. Rotate the knob until F10−00 is displayed.
Parts Section 7 Parts Introduction To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Reference Documentation For additional information related to other components in the system, reference the...
Encore HD Single Stand Alone 1613904 Encore HD Dual Stand Alone 1613903 Encore HD Rail/Wall Mount Encore HD+ Manual Powder Spray Systems Contact your Nordson representative to order HD+ Systems With nLighten System Description — Encore HD+ 115 V VBF Mobile —...
Description: These are electrostatic, powder spray systems, including applicator, control cables and associated controllers. The Encore XT Manual system uses venturi style pump technology for supplying powder to the spray gun. While the Encore HD Manual system uses high density pump technology for supplying powder to the spray gun.
Page 54
Description: These are electrostatic, powder spray systems, including applicator, control cables and associated controllers. The Encore XT Manual system uses venturi style pump technology for supplying powder to the spray gun. While the Encore HD Manual system uses high density pump technology for supplying powder to the spray gun.
Page 55
For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • 100 NORDSON DRIVE AMHERST, OHIO 44001• USA...
Page 56
Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be found on Original copyright date 2017. No part of this document may be photocopied,...
• Obtain and read Material Safety Data Sheets (SDS) Use of Nordson equipment in ways other than those for all materials used. Follow the manufacturer’s described in the documentation supplied with the instructions for safe handling and use of materials, and equipment may result in injury to persons or damage to use recommended personal protection devices.
• Use only replacement parts that are designed for use with original equipment. Contact your Nordson Action in the Event of a Malfunction representative for parts information and advice. If a system or any equipment in a system malfunctions,...
Encore® HD/XD Pump Description Pump See Figure 1. The Encore HD and XD powder feed pump transports precise amounts of powder from a feed source to a powder spray gun. Encore HD Encore XD Figure 1 Encore HD/XD Pump Features and Benefits •...
Encore® HD/XD Pump Theory of Operation Pumping The Encore HD/XD pump consists of two halves that function identically. The halves alternately draw powder in and dispense powder out of the pump; while one half is Left half drawing powder in, the other half is dispensing powder out.
These troubleshooting procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, call the Nordson Finishing Customer Support Center at (800) 433-9319 or contact your local Nordson representative for help.
Pump for Automatic Systems Part Description Quantity Note 1612248 PUMP, Encore HD retrofit assembly 1612250 PUMP, Encore XD retrofit assembly Kits for Both Manual and Automatic System Pumps See Figure 29 and the following parts list. Pump Service Kits Item...
Figure 30 Retrofit Fluid Tube and Plug Kit Item Description Quantity Note 1610812 - PLUG, retrofit, fluid tube, Encore HD — • CONNECTOR, 10 mm T x 3/8 uni • CHECK VALVE ASSEMBLY, pump • PLUG, retro, fluid tube access, Encore HD •...
1616440 - KIT, Encore to Prodigy manifold — • ADAPTER, Encore, HD pump to Prodigy manifold • GASKET, adapter, Encore HD pump to Prodigy 1625737 - KIT, adapter gasket, 8 pack, HD/XD pump — • GASKET, adapter, Encore HD pump to Prodigy...
See Figure 32 and the following parts list. Item Description Quantity Note 1621252 - KIT, ground, pump controller, Encore HD — • JUMPER, ground, 72 in. • LUG, ground, dual tap • SCREW, socket set, 1/4-20 x 0.50, flat zinc •...
NOTE: A. Barbed fitting required. B. Optional powder hose to use in place of the standard polyolefin. C. Encore HD antistatic tubing for eliminating turbo-charging. Must be used with Encore pump grounding kits 1620013 and 1621252. D. For purge air.
Description: These pumps allow for low velocity air / high density powder and are used to deliver powder coating material to the applicator. These pumps are labeled for use in a Zone 22 area. The Encore HD is the standard Model. The Encore HD+ has higher flow then the standard. The Encore XD is for high abrasive powders and powder which have tendency to impact fuse.
Page 92
Description: These pumps allow for low velocity air / high density powder and are used to deliver powder coating material to the applicator. These pumps are labeled for use in a Zone 22 area. The Encore HD is the standard Model. The Encore HD+ has higher flow then the standard. The Encore XD is for high abrasive powders and powder which have tendency to impact fuse.
Page 93
For parts and technical support, call the Industrial Coating Solutions Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • 100 NORDSON DR., AMHERST, OHIO 44001 • USA...
Page 94
Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be found on Original copyright date 2014. No part of this document may be photocopied,...
Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
See Figure 1. This manual covers the Encore® HD manual powder spray gun with 6 meter power cable and tubing. The Encore HD manual powder spray gun should be used with the Encore HD manual controller, which provides electrostatic voltage control, electrode air-wash air, and powder pump air.
Encore® HD Manual Powder Spray Gun Optional equipment is available for the Encore HD manual spray gun including the following: • Additional flat, conical and cross-cut nozzles options • 6-meter cable extension • 150 and 300-mm lance extensions • Pattern adjuster for use with lance extensions •...
European Union, EX, Special Conditions for Safe Use 1. The Encore HD manual applicator shall only be used with the associated Encore XT/HD interface control unit and Encore HD controller power unit, over the ambient temperature range of +15 °C to +40 °C.
Encore® HD Manual Powder Spray Gun System Operation This manual includes information on the Encore HD Manual Powder Spray Gun. Refer to appropriate system, controller and control panel manuals for information on system components. Spray Gun Operation The spray gun interface and settings trigger allow you to change the preset or the powder flow settings, or purge the gun as needed, without using the controller interface.
Standby Button Use the Standby button on the Encore HD controller to shut off the interface and disable the spray gun during breaks in production. When the controller interface is off the spray gun cannot be triggered, and the spray gun interface is disabled.
16 Encore® HD Manual Powder Spray Gun Recommended Cleaning Procedure for Powder Contact Parts Nordson Corporation recommends using an ultrasonic cleaning machine and Oakite® BetaSolv emulsion cleaner to clean spray gun nozzles and powder path parts. NOTE: Do not immerse the electrode assembly in solvent. It cannot be disassembled;...
Failure to observe this warning could result in personal injury. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact Nordson technical support at (800) 433−9319 or your local Nordson representative for help. 1604869-18...
To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This section covers parts and options for the Encore HD manual powder spray gun. Reference Documentation For additional information related to other components in the system, reference the...
Page 133
• CHECK VALVE, male, M5 x 6 mm 1081616 • FITTING, bulkhead, barb, dual, 10−32 x 4 mm 1608282 • KIT, inlet tube and hose adapter, Encore HD, Gen 2 1084773 • • O-RING, silicone, 18 mm ID x 2 mm wide 1081785 •...
EXTENSION, lance, 150 mm, Encore HD 1604970 EXTENSION, lance, 300 mm, Encore HD NOTE: A. If a longer lance extension is required, contact your Nordson representative. Ion Collector Kit This kit installs on the standard length gun. Refer to the instruction sheet shipped with the spray gun for installation instructions and repair parts.
Page 143
Description: These are electrostatic, powder spray systems, including applicator, control cables and associated controllers. The Encore XT Manual system uses venturi style pump technology for supplying powder to the spray gun. While the Encore HD Manual system uses high density pump technology for supplying powder to the spray gun.
Page 144
Description: These are electrostatic, powder spray systems, including applicator, control cables and associated controllers. The Encore XT Manual system uses venturi style pump technology for supplying powder to the spray gun. While the Encore HD Manual system uses high density pump technology for supplying powder to the spray gun.
Need help?
Do you have a question about the Encore HD and is the answer not in the manual?
Questions and answers