ZIEHL-ABEGG Fcontrol Basic Operating Instructions Manual

ZIEHL-ABEGG Fcontrol Basic Operating Instructions Manual

Frequency inverter with integrated sine flter for 3 fans
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Fcontrol Basic
FSDM2.5..50AM
Frequency inverter with integrated sine lter for 3 ~ fans
Operating Instructions
Speed controller with 0...10 V input for presetting the fan speed
Keep for reference!
Software version: D2732A from Version 1.03
L-BAL-E174-GB 1704 Index 005
Part.-No.

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Summary of Contents for ZIEHL-ABEGG Fcontrol Basic

  • Page 1 ☞ www.ziehl­abegg.com english Fcontrol Basic FSDM2.5..50AM Frequency inverter with integrated sine lter for 3 ~ fans Operating Instructions Speed controller with 0...10 V input for presetting the fan speed Keep for reference! Software version: D2732A from Version 1.03 L-BAL-E174-GB 1704 Index 005...
  • Page 2: Table Of Contents

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Content General notes .............
  • Page 3 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Output voltage “10 V” ..........
  • Page 4 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM 12.1.1 Max. load dependent on ambient temperature and line voltage....12.2 Connection diagram ...........
  • Page 5: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.
  • Page 6: Explanations Of Symbols

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the...
  • Page 7: Work On The Device

    Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.
  • Page 8: Employment Of External Personnel

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Product overview Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers.These persons must be comprehen- sively informed about the hazards in their area of activity.
  • Page 9: Storage

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Mounting Storage • The device must be stored in its original packaging in a dry and weather-proof room. • Avoid exposure to extreme heat and cold. • Avoid prolonged storage; we recommend a maximum of one year (consult the manufacturer before starting if stored for longer).
  • Page 10: Fastening The Device

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Mounting Fastening the device The type of fastening and the number of fastening points are dependent on the housing design. All the fastening points available must be used for safe fastening. Proceed as follows: Type FSDM2.5M...
  • Page 11 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Mounting Type FSDM5...16M (FSDM22M) Fastening at 4 points GM00005A_M 15.12.2015 Drill fastening points “1” - “4”. " Fasten device with screws. " Type FSDM32...50M Fastening at 8 points GM00002A_M 15.12.2015 Drill 8 fastening points.
  • Page 12: Cable Inlet

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Mounting Cable inlet Proceed as follows: Remove the terminal compartment cover. " " Depending on the housing model cut off necessary cable inlets respectively to the cable diameter. Or alternative use cable inlet for cable glands. Metal sheet housings are supplied with stoppers.
  • Page 13: Outdoor Installation

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation Outdoor installation Outdoor installation is possible up to -20 °C when the controller supply is not switched off. Installation must be protected from the effects of weather as much as possible, including protection from direct...
  • Page 14: Terminal Compartment

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation Terminal compartment Example: Position of terminals for devices with aluminum base plate 1 Line 2 Motor 3 Indication relays 4 Modulation 5 Jumper J1 for thermal protector TB/TP 6 Jumper E1.1/E1.2 for speed setting signal...
  • Page 15: Emc-Compatible Installation

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation EMC-compatible installation 5.3.1 Motor cable The applicable standard for interference emissions is EN 61000-6-3. Compliance with this standard is achieved through the use of an unscreened motor feed cable. 5.3.2 Control cables Pay attention to sufficient distance from powerlines and motor wires to prevent interferences.
  • Page 16: Line Protection Fuse

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation 5.4.3 Line protection fuse The mains connection must be fused depending on the used cable, the type of routing, the operating conditions and according to the standards applicable on site. The specification for the maximum admissible line fuse of the device must be observed (see technical data).
  • Page 17: Motor Protection

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation Motor protection Motor protectionis possible by connecting thermostats “TB” (thermal contacts) or thermistors “ TP” (PTC). The jumper “J1” in the connection space must be plugged according to the used thermal protectors.
  • Page 18 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation Possibilities for speed setting 0...10 V (factory setting) Control via external setting signal 0...10 V Speed setting by external potenziometer (10 kΩ) at terminals “+10 V” and “GND” pick of-off at terminal “E1”.
  • Page 19: Output Voltage "10 V

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation Danger due to electric current • Do not replug the jumper under voltage, observe the safety instructions! • Make sure the signal has the correct polarity! • Never apply line voltage to analog inputs! Output voltage “10 V”...
  • Page 20: Manual Bypass-Switch Type S-D-25 And S

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Electrical installation 5.14 Manual Bypass-Switch type S-D-25 and S-D-50 As accessories are manual main switches with bypass function available. By switching OFF Frequency inverters necessary waiting period before renewed switching on amounts minimum 90 seconds! Switch position •...
  • Page 21: Controls And Menu

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Controls and Menu 6 Controls and Menu Multipurpose LC display and keyboard Fcontrol 1.04 13.08.2014 v_display_erkl_fcontrol_basic.vsd Display of icons depends on the software version and the add-on modules used 1. Numeric display 5 digit Program key and open menu 2.
  • Page 22: Start-Up

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Start-up Example: Programming “Controlmode” in “Controller Setup” « 0 » « 1 » ▲ Controlmode Controlmode Controlmode Controlmode Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions.
  • Page 23: Programming

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8 Programming Menu group Setting Information • Factory setting: Activation by external signal (0 - 10 V / PWM) at input “E1” (control mode = 0 Controller Setup). I.e. the following settings “Set Internal1”, “Set Internal2”, “Set Intern3” are not active! •...
  • Page 24: Menu Group Start

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming Diagram setting signal and output frequency [Hz] n-min 10 Hz n-max. = 50 Hz n-min 20 Hz n-max. = 45 Hz n-min OFF n-max. = 50 Hz = 5 Hz = 6 Hz Analog In 1 0...10 V...
  • Page 25: Menu Group Info

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming Menu group Info Info Info Inverter output frequency. Frequency Display of motor current (Metering precision approx. +/-10%) Motor current Device modulation Modulation Controller Setup Controller Setup 8.4.1 Controlmode Type of device modulation.
  • Page 26: Limit

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.4.2 Limit After allocation of a digital input ( IO Setup) an adjustable limitation of the modulation can be activated via a digital input. Limit “Limit value” = max. possible modulation (e.g.
  • Page 27: Wireless Communication

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.4.5 Wireless Communication Only with add-on module AM-MODBUS- W active oprating instructions (operation with add-on module not possible at the moment). Network key Network key RF channel RF channel 8.4.6 Min. Backlight Setting options depending on the version of the software available! Min.
  • Page 28: Relay Outputs "K1

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming Setpoint2 Fixed speed “Default Internal2” active. Function with selected “control mode”: 0, 1, 2 , 3 “Controller Setup”). With simultaneous activation of “Default Internal3” with function has prior- ity). Set Internal3 Constant speed “Set Internal3”, also with selected “control mode”: 0 (...
  • Page 29: Input "E1

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 1 = energized, terminals 13 - 14 bridged 0 = de-energized 13-14 not bridged 10.11.2008 v_relais_k1_13_14.vsd Function Status Controller 1 = energized 0 = de-energized Inverting Operation without fault, line supply okay Fault with indication by relay Exceed Frequency / Speed >...
  • Page 30: Modbus Communication Watchdog

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.5.4 MODBUS communication watchdog The MODBUS communication watchdog defines the behaviour in case of a communication fault. Only with add-on module AM-MODBUS- W active oprating instructions (operation with add-on module not possible at the moment).
  • Page 31: Adjustment Of The U/F Curve

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.6.3 Adjustment of the U/f curve Information The device comes supplied with a preprogrammed square characteristic curve for the operation of fans. In the case of voltage-controllable motors and square load torque-moments (e.g. fans and pump operation), an optimal speed control is generally achieved through this.
  • Page 32: Setting For Rampup Time And Rampdown Time

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming The factory set values are for voltage controllable external rotor motors with 400 V / 50 Hz. After verification of the motor specifications, adjustments are to be adapted, if applicable. Motor rated voltage...
  • Page 33: Setting Rolling Direct

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.6.5 Setting Rolling direct. Attention! It is essential to check the direction of rotation of the fan during the initial commissioning. To do this, note the direction of the arrow on the fan housing. We will not be responsible under any circumstances for warrantee for damage caused because the direction of rotation is wrong! When connected in accordance with the connection diagram, the standard rotary direction “RIGHT”...
  • Page 34: Setting Brake Function

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.6.7 Setting brake function DC brake mode Setting function of DC-brake for frequency inverters. For units that come with a factory engaged DC brake mode (if extant, DC brake DC brake mode mode setting), simultaneously activating the “DC brake mode ”...
  • Page 35: Motorheating

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.6.8 Motorheating In order to avoid a sticking or a freezing of standing fans in cold environment, the “motor heating system” can be switched on. The motor heating function corresponds to the braking function in which a direct current puts the motor into standstill.
  • Page 36: Suppression Of Speeds

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Programming 8.6.12 Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram)
  • Page 37: Parameter

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Parameter 9 Parameter Menu overview Parameter Factory setting * User Setting Information Start PIN input Reset Language Firmware 1.07 Info Frequency 0.0 Hz Motor current 0.0 A Modulation Events Setting Set Internal1 50.0 Hz...
  • Page 38 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Parameter Parameter Factory setting * User Setting Information Motor Setup MotorRatedCurr. 2.50 A MotorRatedVolt. 400 V Edgefrequency 48.5 Hz Max. Frequency 50.0 Hz Startvoltage VF quadratic Rampup time 20 sec Rampdown time 20 sec Rotat.
  • Page 39: 10 Diagnostics Menu

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Diagnostics menu 10 Diagnostics menu The diagnostics menu supplies information about the momentary operating condition of the device. Diagnostic 32.0 °C Display of the internal temperature of the power semiconductor. IGBT temp.
  • Page 40: 11 Events / Fault Signals

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Events / Fault signals 11 Events / Fault signals 11.1 Display and query of events and malfunctions Events Menu group Events The event memory is read out after pressing the P key.
  • Page 41 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Events / Fault signals Reaction of device Relay Display Code Explanation Adjustment Temperature management active With a drop in temperature the modula- tion rises again llinear. The device has an active temperature management to protect it from damage Check cooling of the controller.
  • Page 42 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Events / Fault signals Reaction of device Relay Display Code Explanation Adjustment Line voltage too high The modulation is switched off immedi- Line voltage above fixed limit for longer ately at overvoltage, error message after 75 s.
  • Page 43: 12 Enclosure

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure 12 Enclosure 12.1 Technical data Rated current Rated current Rated temper- max. line fuse max. heat dis- Weight ature sipation Output (I fundamental component @ [kg] Type 50 Hz) [°C] (Part-No.) Input FSDM2.5AM...
  • Page 44: Max. Load Dependent On Ambient Temperature And Line Voltage

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure Permissible installation height 0...4000 m amsl ≤ 1000 m: no limitation > 1000 m: max. permissible output current = current indication name plate minus 5 % / 1000 m > 2000 m: max. permissible line voltage = max. voltage indication name plate minus 1.29 % / 100 m...
  • Page 45: Connection Diagram

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure 12.2 Connection diagram Fcontrol Basic FSDM...(A)M Temperaturfühler TP = Thermistors Thermostatschalter 0...20 mA TB = Thermostats 15...28 V PWM Kontaktbelastung 0...10 V Contact rating (10 V PWM) max. AC 250 V 2 A...
  • Page 46: Dimensions [Mm]

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure 12.3 Dimensions [mm] FSDM2.5M FSDM5/8/10/16M (FSDM22M) L-BAL-E174-GB 1704 Index 005 Part.-No. 46/49...
  • Page 47 Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure FSDM32/40/50M L-BAL-E174-GB 1704 Index 005 Part.-No. 47/49...
  • Page 48: Index

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Enclosure 12.4 Index bypass switching Rampdown time Rampup time relays Reset 19, 27 characteristic curve resonances control cable current increase current-operated protective Sine filter devices start voltage Suppression DC-brake diagnostics menu direction of rotation...
  • Page 49: Manufacturer Reference

    Operating Instructions Fcontrol Basic – model series FSDM2.5..50AM Index 12.5 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße...

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