Emerson NetSure 721NPBB System Application Manual
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Emerson NetSure 721NPBB System Application Manual

48v dc @ up to 4000 amperes power system
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SYSTEM OVERVIEW

Description:
-48V DC @ up to 4000 Amperes Power System
The NetSure™ 721
containing -48V DC rectifiers or converters, optional +24V DC converters, intelligent
control, metering, monitoring, and distribution.
This power system is designed to power a load while charging a positive grounded
battery. This power system is capable of operating in a batteryless installation or off
battery for maintenance purposes. The power system is designed for operation with the
positive output grounded.
This system consists of the following components.
•
•
•
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
DC Power System is a complete integrated power system
NPBB
Distribution Cabinet
The system always includes a minimum of one distribution cabinet, which provides
DC distribution through fuses and/or circuit breakers. The distribution cabinet is
factory mounted in the relay rack or shipping brackets specified when ordered.
Four different sizes of distribution cabinets are available to accept from one (1) to
four (4) distribution panels. A variety of distribution panels are available that provide
load distribution, battery distribution, and dual voltage load distribution for use with
+24V converters. These distribution panels are configured to accept either bullet
nose type circuit breakers and TPS/TLS fuseholders, TPH fuses, TPL-B fuses, or
GJ/218 circuit breakers.
The distribution cabinet may be equipped with low voltage load disconnect (LVLD),
low voltage battery disconnect (LVBD), and manual battery disconnect.
ACU+ (Advanced Control Unit Plus) Controller
The controller provides power system control (including optional low voltage battery
disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control
(including a charge control function), converter control, metering functions, monitoring
functions, and local/remote alarm functions. The controller also supports rectifier
temperature compensation if the system is equipped with a temperature probe(s).
Temperature probe(s) may also be designated to monitor ambient temperature
and/or battery temperature. The controller also provides data acquisition, system
alarm management, and advanced battery and energy management. The controller
contains an LCD display and keypad for local access. The controller provides
Ethernet connection and supports software upgrade via its USB port. It also comes
with a comprehensive web page and SNMP capability for remote system
management. Refer to the ACU+ Controller Instructions (UM1M820BNA or
UM1M820DNA400) for more information.
Module Mounting Shelf (Spec. No. 588705000)
The system may contain one or more Spec. No. 588705000 module mounting
shelves, each of which houses up to six (6) rectifier modules or six (6) converter
modules. Refer to Power Data Sheet PD588705000 for more information.
•
Rectifier Modules (for use in Spec. No. 588705000)
The system may contain rectifier modules; which provide load power, battery
float current, and battery recharge current during normal operating conditions.
Refer to the Rectifier Instructions (UM1R483500E) for more information.
•
Converter Modules (for use in Spec. No. 588705000)
The system may contain converter modules; which provide load power, battery
float current, and battery recharge current during normal operating conditions.
Refer to the Converter Instructions (UM1C400483500E) for more information.
Page 1 of 125
SAG582127000
System Application Guide
Spec. No. 582127000 (Model 721
Issue AF, February 26, 2014
)
NPBB
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  • Page 1: System Overview

    This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 2 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 3 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 4: Distribution Row

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  • Page 5 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 6 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 7: Table Of Contents

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  • Page 8 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 9 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 10 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 11: List Descriptions (582127000)

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  • Page 12: Located In-Line With Main Bay

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  • Page 13 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 14: List 3: 2

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  • Page 15: List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover

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  • Page 16 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 17: List 6: 2

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  • Page 18: List 21: One-Row Distribution Cabinet

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  • Page 19: List 22: Two-Row Distribution Cabinet

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  • Page 20: List 24: Four-Row Distribution Cabinet

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  • Page 21: List 31: Module Mounting Shelf Field Expansion Kit (For Spec. No. 58870500022, 58870500031, 58870500032)

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  • Page 22: List 32: Module Mounting Shelf Interface Components (For Spec. No. 588705300)

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  • Page 23: List 34: Module Mounting Shelf Interface Components (For Spec. No. 58870500040, 58870500041, 58870500042)

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  • Page 24: List 40: Front Access Ac Input Termination Assembly (1 Ac Feed Per 1 Rectifier, Single Phase, 1- 5 Shelves)

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  • Page 25: List 45: Front Access Dc Input Termination Assembly (1 Dc Feed Per 1 Converter, 1-5 Shelves)

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  • Page 26: List 60: Converter Interface Components (For Spec. No. 588705300)

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  • Page 27: List 91: Optional Battery Shunt, 2000A

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  • Page 28: List 93: Optional Battery Tray, Pre-Cabled

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  • Page 29: Single Voltage Distribution Panels

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  • Page 30: List Ac: -48V Distribution Panel (With Return Busbar) And List Ad: -48V Distribution Panel (Without Return Busbar), (4) Gj/218 Circuit Breaker Positions

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  • Page 31: List Ae: -48V Distribution Panel, (2) Tph Fuse Positions (Without Shunts) (Without Return Busbar)

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  • Page 32: List Af: -48V Distribution Panel, (2) Tph Fuse Positions (With Shunts) (Without Return Busbar)

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  • Page 33: List Ag: -48V Distribution Panel, (4) Tph Fuse Positions (Without Shunts) (Without Return Busbar)

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  • Page 34: List Ah: -48V Distribution Panel, (4) Tph Fuse Positions (With Shunts) (Without Return Busbar)

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  • Page 35: List Aj: -48V Distribution Panel, (4) Tpl-B Fuse Positions (Without Shunts) (Without Return Busbar)

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  • Page 36: List Ak: -48V Distribution Panel, (4) Tpl-B Fuse Positions (With Shunts) (Without Return Busbar)

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  • Page 37: Dual Voltage Distribution Panels

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  • Page 38: Busbar)

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  • Page 39: Busbar)

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  • Page 40: Busbar)

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  • Page 41: Battery Disconnect Distribution Panels

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  • Page 42: List Bc: Battery Disconnect Distribution Panel (With Return Busbar) And List Bd: Battery Disconnect Distribution Panel (Without Return Busbar), (4) Gj/218 Circuit Breaker Battery Disconnect Positions

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  • Page 43: Shunts) (Without Return Busbar)

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  • Page 44: Shunts) (Without Return Busbar)

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  • Page 45: List Bg: Battery Disconnect Distribution Panel, (4) Tph Fuse Battery Disconnect Positions (Without Shunts) (Without Return Busbar)

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  • Page 46: Shunts) (Without Return Busbar)

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  • Page 47: Return Bar Panel

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  • Page 48: Battery Disconnect Contactors

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  • Page 49: Low Voltage Disconnect Options

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  • Page 50: Accessory Descriptions

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  • Page 51: Optional Sm-Du+ Shunt Monitoring, P/N 548078

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  • Page 52: Optional Sm-Temp Temperature Concentrator, P/N 547490

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  • Page 53: Rectifiers

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  • Page 54: Converters

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  • Page 55: Converter Interface Components (For Spec. No. 588705300)

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  • Page 56: Relay Racks And Shipping Brackets

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  • Page 57: Transition Plates To Mount Relay Rack On Top Of Gnb Absolyte Iip Batteries

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  • Page 58: Batteries

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  • Page 59: Optional Battery Tray Battery Disconnect Circuit Breaker And Housing Kits

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  • Page 60: Optional Battery Tray Front Battery Cover Kits

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  • Page 61: Crimp Lugs

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  • Page 62: Special Application Crimp Lug / Strap Combination Table

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  • Page 63: Lug Adapters

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  • Page 64: Lug Adapter Busbar Kit For 250A Bullet Nose Type Circuit Breaker, P/N 514714

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  • Page 65: Battery Busbar Extension Kit (P/N 554541)

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  • Page 66: Distribution Devices

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  • Page 67 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 68: Positions

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  • Page 69 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
  • Page 70 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

  • Page 71: Optional Bullet Nose Type 6-Position Gmt Distribution Fuse Block, P/N 550224, (6) Gmt Fuse Positions

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  • Page 72: Gmt Type Load Distribution Fuses

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  • Page 73: Gj/218 Type Circuit Breakers

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  • Page 74: Tph Type Fuses

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  • Page 75: Tpl-B Type Fuses

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  • Page 76: Replacement Alarm, Reference, And Control Fuses

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  • Page 77: Wiring Illustrations And Notes

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  • Page 78: Ac Input

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  • Page 79 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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