Graco SaniForce 1590 HS Instructions-Parts List Manual
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Graco SaniForce 1590 HS Instructions-Parts List Manual

Graco SaniForce 1590 HS Instructions-Parts List Manual

High sanitation diaphragm pumps
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Instructions/Parts List
SaniForce
Diaphragm Pumps
Models 1590 HS, 1590 3A, 3150 HS, 3150 3A
For use in sanitary applications. For professional use only.
See Models on page 3 for model numbers, descriptions, and compliance approvals.
120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
Important Safety Instructions. Read
all warnings and instructions in this
manual. Save these instructions.
See page 2 for Table of Contents.
™
High Sanitation
Model SA3AAA Shown
310622ZAL
EN
TI8760b

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  • Page 1 Instructions/Parts List ™ SaniForce High Sanitation Diaphragm Pumps 310622ZAL Models 1590 HS, 1590 3A, 3150 HS, 3150 3A For use in sanitary applications. For professional use only. See Models on page 3 for model numbers, descriptions, and compliance approvals. 120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure 120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure Important Safety Instructions.

  • Page 2: Table Of Contents

    Check Valve Repair ..... 21 Graco Warranties ......50 Standard Diaphragm Repair .

  • Page 3: Models

    Models Models Compliance Model Connection Description Approvals 1590 SABAAA Flange Sanitary Diaphragm Pump 3150 SA5AAA Flange 44-03 3150 SA1AAA Flange 3150 SA2AAA Flange 3150 SA3AAA Flange 3150 SA4AAA Flange Sanitary Diaphragm Pump 44-03 3150 SA6AAA 3150 SA7AAA 1590 SADAAA 3150 SA_3_ 1 Flange Heavy Duty Sanitary Ball Check Pump 3150 SA73A1...

  • Page 4: Models For Ram Or Bes Mounting

    Models Models for Ram or BES Mounting 24C124 3150 Sanitary Ball Check Pump for Ram systems, with EPDM (for ram and BES overmolded diaphragms and PTFE check balls. 24C124 is the mounting) same as SA3AA3 except it does not include a fluid inlet tee, elbows, and related parts.
  • Page 5 Models 310622ZAL...

  • Page 6: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 7 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 8: Installation

    Contact your Graco distributor for assistance in planning a system to suit your needs. • Always use genuine Graco parts and accessories.

  • Page 9: Mountings

    Installation b. Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair. c.

  • Page 10: Fluid Outlet Line

    Installation Fluid Outlet Line 1. Use flexible, grounded fluid hoses (L) where possi- ble. 2. For best sealing results, use a standard tri-clamp or A fluid drain valve (J) is required to relieve pressure in DIN style sanitary gasket of a flexible material such the hose if it is plugged.

  • Page 11: Changing The Orientation Of The Fluid Inlet And Outlet Ports

    Installation Changing the Orientation of the Fluid Inlet and Outlet Ports The pump is shipped with the ports facing the same direction. To reorient the ports into any position: 1. Remove the clamps (130) holding the inlet and/or outlet tee to the elbows. 2.

  • Page 12: Air Exhaust Ventilation

    Installation Air Exhaust Ventilation The air exhaust port is 3/4 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation. To provide a remote exhaust: Be sure the system is properly ventilated for your type 1.

  • Page 13: Operation

    Operation Operation Pressure Relief Procedure NOTE: If fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inefficient pump operation. Trapped air can cause the pump to cycle 4.

  • Page 14: Maintenance

    Maintenance Maintenance Lubrication 4. Using a brush or other C.O.P. methods, wash all product contact pump parts with an alkaline deter- The air valve is designed to operate unlubricated. If gent at the manufacturer’s recommended tempera- lubrication is desired, every 500 hours of operation (or ture and concentration.

  • Page 15: Preventive Maintenance Schedule

    Maintenance Preventive Maintenance Schedule Establish a preventive maintenance schedule based on The following is a list of recommended maintenance the pump’s service history. This is especially important procedures and frequencies. Maintenance must be per- for prevention of spills or leakage due to diaphragm formed by trained personnel per the established failure.

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting • Follow the Pressure Relief Procedure, page 13, before checking or servicing the equipment. • Check all possible problems and causes before disassembling the pump. CAUSE SOLUTION PROBLEM Pump cycles at stall or fails to hold Worn check valve balls (541) or Replace.
  • Page 17 Troubleshooting PROBLEM CAUSE SOLUTION Leak in inlet or outlet sanitary fit- Loose sanitary clamp. Tighten clamp. ting. Damaged or worn gasket. Replace gasket. Misalignment of inlet/outlet hose or Use flexible hoses at pump inlet pipe. and outlet. Gasket does not seal. Use a standard sanitary gasket of flexible material such as EPDM, Buna-N, fluoroelastomer, or silicon.

  • Page 18: Service

    Service Service Repairing the Air Valve 3. Move the valve carriage (105) to the center position and pull it out of the cavity. Using a needle-nose pli- ers, pull the pilot block (116) straight up and out of Tool Required the cavity.
  • Page 19 Service 5. Inspect the valve plate (108) in place. If damaged, Reassembly use a Torx (T20) screwdriver or 7 mm (9/32 in.) 1. If you replaced the bearings (112, 117), reinstall as socket wrench to remove the three screws (103). explained on page 28.
  • Page 20 Service 6. Grease the lower face of the pilot block (116) and 9. Align the valve gasket (104) and cover (102) with install so its tabs snap into the grooves on the ends the six holes in the center housing (101). Secure of the pilot pins (114).

  • Page 21: Check Valve Repair

    Service Check Valve Repair Disassembly Reference numbers with an asterisk (*) are replacement 132a parts. For a complete list of replacement parts see *240 Parts, page 32 and following. 129* 132c *240 *541 1. Follow the Pressure Relief Procedure, page 13. *240 Disconnect all hoses.
  • Page 22 Service For Sanitary Ball Check pumps: remove ball gasket For Flapper Check pumps: remove gasket (240). (242) and ball (541). Remove lower clamp (132b), Remove middle clamp (132c) and housing (252). seat (233), and gasket (240). Clean all parts and Remove middle gasket (240), and flapper valve inspect for wear or damage.

  • Page 23: Standard Diaphragm Repair

    Service 6. Disassemble the outlet manifold. Remove clamps Standard Diaphragm Repair (130), tee (339), gasket (129), and elbow (128). NOTE: See page 26 for overmolded diaphragms, Clean all parts and inspect for wear or damage. including all 3A diaphragms. Replace parts as needed. Tools Required 7.
  • Page 24 Service 4. With both fluid covers removed, using two 5/8 in. 8. Inspect the diaphragm shaft (121) for wear or wrenches hold the wrench flats (Y) on the plates of scratches. If it is damaged, inspect the bearings each diaphragm assembly and loosen. One dia- (117) in place.
  • Page 25 Service Reassembly 1. Install the shaft u-cups (110) so the lips face out of Screw assembled diaphragm assembly into shaft the housing (101). Lubricate the u-cups. See Reas- (121) and hand tighten. sembly of Bearing, page 28. 4. Grease the length of the diaphragm shaft (121), and slide it through the housing (101).

  • Page 26: 3A/Overmolded Diaphragm Repair

    Service 3A/Overmolded Diaphragm Repair NOTE: If your pump uses standard diaphragms, see 6. Pull the opposite diaphragm assembly and shaft page 23. (121) out of the center housing (101). Hold the shaft flats with a 19 mm open end wrench and remove the Tools Required diaphragm and air side plate from the shaft.
  • Page 27 Service Reassembly NOTICE Do not deform the diaphragm manually. The dia- To reduce the risk of serious injury, including phragm needs uniform pressure to deform properly. amputation, do not put your fingers or hand between the air cover and the diaphragm. 6.

  • Page 28: Bearing And Air Gasket Removal

    Service Bearing and Air Gasket Removal Tools Required • Torque wrench • 10 mm socket wrench • Bearing puller • O-ring pick • Press, or block and mallet Disassembly 110* NOTE: Do not remove undamaged bearings. TI4731a . 24 8. If you removed the diaphragm shaft bearings (117) reach into the center housing (101) with an o-ring 1.
  • Page 29 Service 4. Align the new air cover gasket (119) so the pilot pin (114) protruding from the center housing (101) fits through the proper hole in the gasket TI4790a . 28 7. Reassemble the ball check valves and manifolds as explained on page 21.

  • Page 30: Pump Matrix

    The first digit is always ment parts, refer to the part lists on pages 32 - 41. The S, designating Graco Sanitary diaphragm pumps. The digits in the matrix do not correspond to the reference remaining five digits define the pump configuration, size, numbers in the parts drawing and lists.

  • Page 31: Saniforce 1590 Stainless Steel Sanitary Pumps

    Pump Matrix SaniForce 1590 Stainless Steel Sanitary Pumps The table below shows all available configurations for 1590 Stainless Steel Sanitary Pumps. Model Number Pump Inlet and Outlet Check Valve Style Check Ball Diaphragm Material Configuration (in.) Material SABAAA 3A Approved with 2 x 2 3A Ball Checks (HD) 3A PTFE...

  • Page 32: Parts Drawing, Fluid Section

    Parts Drawing, Fluid Section Parts Drawing, Fluid Section 3A Pump Shown 339* 129* Tri-Clamp Model Shown *240 Sanitary Ball Check Sanitary Diaphragm Assembly Valve Assembly 444 143 446* 447* *242 *240 *541 *240 *240 TI7644a TI4729c 446* 446a* *240 Flapper Check Valve Assembly *240 *240...

  • Page 33: Parts List, Fluid Section

    Parts List, Fluid Section Parts List, Fluid Section Pump Configuration Inlet and Outlet Digit Ref. Part No. Description Digit Ref. Part Description Model 3150 Model 3150 3A Approved Ball Check Pump Tri-clamp tee 510490 CLAMP, 4 in. 331* 234536 TEE, inlet, 1 1/2 in. 15H406 SEAT 339*...
  • Page 34 Parts List, Fluid Section Inlet and Outlet Parts (Continued) Digit Ref. Part Description Qty. Model 3150 234531 ELBOW 15H459 GASKET, sanitary, EPDM, 3 in. 15D475 CLAMP, sanitary, 3 in. 510490 CLAMP, sanitary, 4 in. 15G323 CLAMP, sanitary, diaphragm Model 1590 249894 ELBOW 15H598 GASKET, sanitary, EPDM, 2 in.

  • Page 35: Diaphragm Material

    Parts List, Fluid Section Diaphragm Material Model Ref. Part Description Digit Ref. Part Description Model 1590 Model 3150 253224 255058 3A Approved, EPDM, Overmolded; 3A Approved, EPDM, Overmolded; includes 110 and 446 includes 110 and 446 112181 U-CUP 112181 U-CUP SABAAA 446*†...
  • Page 36 Parts List, Fluid Section Check Ball Material Digit Ref. Part Description Model 3150 3A Approved, PTFE 541*† 112359 BALL Flapper check NONE Santoprene 541*† 112361 BALL BUNA-N 541*† 15B492 BALL fluoroelastomer 541*† 15B491 BALL Model 1590 3A Approved PTFE SABAAA SADAAA SBBAAA 541*†...
  • Page 37 Parts List, Fluid Section 310622ZAL...

  • Page 38: Parts Drawing, Air Section And Stand

    Parts Drawing, Air Section and Stand Parts Drawing, Air Section and Stand 104◆ 115◆ 116◆ 105◆ 110◆ 108◆ 110◆ Apply medium strength adhesive to outside surface of piston bearing and inside surface of center housing bore. TI4680c Apply a medium strength thread locker to screw threads and torque to 130-150 in-lbs (14.6-16.9 N•m).
  • Page 39 Parts Drawing, Fluid Section, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, and 24J389 Parts Drawing, Fluid Section, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, and 24J389 339* Tri-Clamp Model Shown Flapper Check Valve Assembly Sanitary Ball Check *240 Valve Assembly *240 *240 *240...

  • Page 40: Parts List, Air Section And Stand

    Parts List, Air Section and Stand Parts List, Air Section and Stand Air Section - All Models Leak Detector and Pump Stand (Including those listed on page 40). Digit Ref. Part Description Digit Ref. Part Description Qty. 3A Approved, Leak Detector and Pump Stand 3150 and 1590 SABAAA 15K010 HOUSING, center...

  • Page 41: Parts List, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, And 24J389

    Parts List, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, and 24J389 Parts List, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, and 24J389 NOTE: These 3150 models are for use with ram systems or Bin Evacuation Systems and do not include a fluid inlet tee, elbows, and related parts.

  • Page 42: Parts That Vary By Model

    Parts List, Models 248273, 248274, 24C124, 24E440, 24E667, 24J388, and 24J389 Parts that Vary by Model Ref. Description 248273 248274 24C124 24E440 24E667 24J388 24J389 SEAT 15H406 15H406 15H406 15H406 BALL STOP 15H407 15H407 15H407 15H407 SEAT 15D026 15D026 BALL STOP/GASKET 15D346 15D346 PLATE diaphragm, fluid side...

  • Page 43: Accessories

    Accessories Accessories 3150 Conversion Kits 15D990 Leak Detector 15H461 3A Approved Ball Check Conversion Kit Sensor and control package that monitors the dia- phragm condition. In case of diaphragm failure, the con- Converts flapper check valve to 3A ball check valve. trol will provide an audible alarm and relay contacts for Includes four seats and four ball stops.

  • Page 44: Model 1590 Dimensional Drawing

    Model 1590 Dimensional Drawing Model 1590 Dimensional Drawing 24.9 in. (632.5 mm) 35.8 in. (909.3 mm) 8.6 in. (218.4 mm) 23.6 in. 17.0 in. (599.4 mm) (431.8 mm) TI8778a TI8777a 23.5 in. (596.9 mm) NOTE: Dimensions are identical for tri-clamp and DIN models. 310622ZAL...

  • Page 45: Model 1590 Technical Data

    Model 1590 Technical Data Model 1590 Technical Data Maximum fluid working pressure ....120 psi (0.8 MPa, 8 bar) Air pressure operating range ..... . 20-120 psi (0.14-0.8 MPa, 1.4-8 bar) Maximum air consumption .

  • Page 46: Model 1590 Performance Chart

    Model 1590 Performance Chart Model 1590 Performance Chart Test Conditions: Pump tested in water with inlet submerged To find Fluid Outlet Pressure To find Pump Air Pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and (scfm or m /min) at a specific fluid flow (gpm/lpm) and operating air pressure (psi/MPa/bar): operating air pressure (psi/MPa/bar): 1.

  • Page 47: Model 3150 Dimensional Drawing

    Model 3150 Dimensional Drawing Model 3150 Dimensional Drawing 3A Ball Check Valve Pumps 28.4 in. 37.6 in. (721.4 mm) (955.0 mm) 6.5 in. (165.1 mm) 23.6 in 17.0 in. (599.4 mm) (431.8 mm) TI4929e TI7610d 23.5 in. (596.9 mm) Flapper Check Valve Pumps Sanitary Ball Check Valve Pumps 29.5 in.

  • Page 48: Model 3150 Technical Data

    Model 3150 Technical Data Model 3150 Technical Data Maximum fluid working pressure ....120 psi (0.8 MPa, 8 bar) Air pressure operating range ..... . 20-120 psi (0.14-0.8 MPa, 1.4-8 bar) Maximum air consumption .

  • Page 49: Model 3150 Performance Chart

    Model 3150 Performance Chart Model 3150 Performance Chart Test Conditions: Pump tested in water with inlet submerged To find Fluid Outlet Pressure To find Pump Air Pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and (scfm or m /min) at a specific fluid flow (gpm/lpm) and operating air pressure (psi/MPa/bar): operating air pressure (psi/MPa/bar): 1.

  • Page 50: Graco Warranties

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This manual is also suitable for:

Saniforce 1590 3aSaniforce 3150 hsSaniforce 3150 3a

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