Summary of Contents for Emerson Rosemount Analytical NGA2000 CLD
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Instruction Manual 760000-C November 2002 Model NGA2000 CLD Chemiluminescence Analyzer Module http://www.processanalytic.com...
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Teflon is a Registered Trademark of E.I. duPont de Nemours and Co., Inc. Kynar is a Registered Trademark of Atochem North America, Inc. SNOOP is a registered trademark of NUPRO Co. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N.
Main Menu ........................3-4 Startup & Initialization......................3-7 a. Routine Operation ......................3-7 Basic Controls and Status .....................3-8 a. Analyzer Channel Status ....................3-8 b. Single Component Display....................3-8 c. Multi Component Display ....................3-9 Basic Controls........................3-10 Rosemount Analytical Inc. A Division of Emerson Process Management Contents...
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Fuses .............................4-1 Fans............................4-1 Converter ..........................4-1 Ozonator ..........................4-1 Printed Circuit Boards......................4-1 Detector Disassembly......................4-3 a. Reaction Chamber Removal...................4-3 b. Reaction Chamber Installation..................4-3 c. Photodiode Removal.......................4-4 d. Photodiode Installation....................4-4 TROUBLESHOOTING ......................5-1 Leaks .............................5-1 Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 REPLACEMENT PARTS ......................6-1 Matrix .............................6-1 Replacement Parts ........................6-1 RETURN OF MATERIAL ......................7-1 Return Of Material .........................7-1 Customer Service ........................7-1 Training..........................7-1 INDEX............................8-1 Rosemount Analytical Inc. A Division of Emerson Process Management Contents...
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Figure 3-38. Range Factors -Manufacturer’s/Stored Settings Display..........3-25 Figure 3-39. System & Network I/O Module Controls Menu .............3-26 Figure 3-40. System SIO Module Menu ....................3-26 Figure 3-41. Analyzer Modules Menu ....................3-26 Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
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Figure 3-68. Conversion Efficiency as a Function of Converter Temperature ........3-42 Figure 4-1. CLD Module Assembly....................4-2 Figure 4-2. Converter Assembly......................4-3 Figure 4-3. Detector Assembly ......................4-5 LIST OF TABLES Table 2-1. Gas Specifications...................... 2-2 Rosemount Analytical Inc. A Division of Emerson Process Management Contents...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE Highlights an essential operating procedure, condition or statement. Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
Periodically, the user should do an internal leak test (with a test procedure chosen by the user). Connect rear exhaust outlet to outside vent with stainless steel or Teflon line. Check vent line and connections for leakage. Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
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Label and return to hazardous material reclamation center. Do not place in the trash, incinerate or flush down the sewer. • Cover any fine droplets of mercury in non-accessible crevices with calcium polysulfide and sul- fur dust Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
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If this analyzer module is used with a non-Rosemount Analytical power supply, adding Rosemount Analytical PN 903341 Current Protector in series with the 24V positive power line will prevent over- voltage spiking and resultant fuse blowing when powering up the instrument. Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
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Located on the right side of the Analyzer Module case. I/O Module Located on the backplane connector of the module. If no label is present, the module is Ver- sion 2.0. Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding, precau- tions must be taken to prevent striking an arc against the cylinder. Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
This product complies with the standard level of NAMUR EMC. Recommendation (May 1993). NAMUR This product satisfies all obligations of all relevant standards of the EMC framework in Australia and New Zealand. N 9 6 Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
The measured species concentration value from an Analyzer Module. Secondary Variable Data placed on the network by a module regarding current status, e.g., sample flow, source voltage and other diagnostic information. Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
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The five function softkeys located below the front panel display; they assume the function displayed directly above each on the display, a function dictated by software. System Any collection of Analyzer Module(s), Platform(s), I/O Module(s) and Expansion Module(s). Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 P-10 Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
The CLD Analyzer Module uses the chemilumi- nescence method of detection. This technology is based on the reaction of NO with ozone (O to produce NO and oxygen (O ). Some of the Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...
1/4T - 1/8T SS TEE 1/8T CONNECTOR, MALE 1/8T-3/8MPT SS EXHAUST TEE 1/8T BULKHEAD KYNAR 1/4T SS Figure 1-2. Flow Diagram - CLD Analyzer Module Without Bypass Flow Sensor Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
GENERATOR FLOW SENSOR POWER SUPPLY BOARD FUSE SIGNAL BOARD FLOW BALANCE NEEDLE VALVE COMPUTER BOARD NETWORK/POWER CONNECTOR SAMPLE BACKPRESSURE REGULATOR Figure 1-3. CLD Analyzer Module - Top View Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications...
See the Preface section of the Platform manual for specifications regarding Platform-related components (e.g., case dimensions) and the I/O Module manual for specifications regarding I/O (e.g., relay outputs). Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
Module halfway into place. with the six screws provided. ANALYZER MODULE GUIDES PIN SEATS DISENGAGED FRONT PANEL Figure 2-1. Analyzer Module Installation into Instrument Platform Rosemount Analytical Inc. A Division of Emerson Process Management Installation...
10,000 Oxygen mately 1000 cc/min to mately 20 cc/min. to ozone generator. reaction chamber. CAUTION. Externally Limit Sample Flow Rate To Less Than 2200 Cc/Min. Table 2-1. Gas Specifications Installation Rosemount Analytical Inc. A Division of Emerson Process Management...
(see Capillary Pressure in “Current Measurement Parameters” menu, which can be viewed by selecting the PARMS softkey in “Main Menu”) adjusted to 344 hPa (5 psig). Rosemount Analytical Inc. A Division of Emerson Process Management Installation...
Metering Valve Network1 Connection Flow Regulator Adjust Slot Network2 Connection Sample Balance Power Connection Fuse 3 GND Regulator T 6A 250 V Figure 2-3. Front Panel Controls and Electrical Connections Installation Rosemount Analytical Inc. A Division of Emerson Process Management...
TRANSISTOR 2SD1308 SHIELD 655264 B = YEL C = RED 10 2 E = BLU Optional in Bypass Flow FAN 655245 FAN 655245 Sensor Configuration. Figure 2-4. CLD Wiring Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Installation...
↵ softkey or the → softkey when the line is highlighted. The Cursor Keys (← or →) are used to move backwards or forwards between the pages of Rosemount Analytical Inc. A Division of Emerson Process Management Operation...
Main – Change from single component display to the main menu. F3 in the single component display. (See Section 3-2e, page 3-4) HOME – Change for various menus to the main menu. F1. Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
-- Confirmation Required – 6. Press the ↵ softkey again to confirm Do you really want to do this ?? Press “Yes” or “Back…” the new value. Back… Figure 3-4. Function Confirmation Display Rosemount Analytical Inc. A Division of Emerson Process Management Operation...
Figure 3-5. Main Menu Display From the Main menu, the MFG Data (F5) softkey will access several submenus showing the manufacturing and version data of the analyzer as shown in Figure 3-6, page 3-4. Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Measure Channel 7.50 ppm -- Display Controls -- Brightness: Contrast: Switch automatically to “Measure” after: 30 s Switch off backlight after: Never Measure Back… Figure 3-7. Main Menu Sub Menus Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Sections 3-7h, page 3-18 and Section 3-7j, page 3-19. After the warm-up period (about one hour for the CLD Analyzer Module), all modules are completely functional. Establish that correct Rosemount Analytical Inc. A Division of Emerson Process Management Operation...
1300 ml/min 200 1500 Sample press: 4.0 hPa 50.0 490.0 Ozonator: OFF – PRESS. SW. HOME ESCAPE MORE INFO Converter temp: 30.9 C 150.0 500.0 Status… Main… Channel BasicCal Display Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
7.50 ppm NO Maintenance-Request Any-alarms: MLT/CH1 > 2.50 0.000 5.00 % CO2 Operation: Ready MLT/CH2 95.00 0.00 250.00 ppm CO Display Status… Main… Channel BasicCal Status… Tags Off LCDReset Select Rosemount Analytical Inc. A Division of Emerson Process Management Operation...
Change the range number using the range and press the appropriate softkey. Do a ↑ and ↓ softkeys and then press the ↵ softkey zero before span! again to save the selection. 3-10 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Multi Channel display screen (Sec- Never tion 3-4c, page 3-9) by pressing LCDReset (F1) function softkey and from the Start up display (Figure 3-8, page 3-7) by pressing LCDReset (F5). Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-11...
To select one of the four ranges of the CLD analyzer, Move the cursor to the “Range number:” line and press the ↵ softkey. Change the range number using the ↑ and ↓ 3-12 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
↵ Menu softkey. Change the limit value using the ↑ and ↓ softkeys and then press the ↵ softkey again to save the selection. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-13...
The last line (Status) selects whether the Figure 3-16. Gas Measurement curve is in use. Use the NEXT (F3), Parameters Menu LAST (F4), and BACK (F4) softkeys to access all four curves. 3-14 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Linearization functions… or percent of scan range in accordance ↓ with the previous choice made for the Polynomial set up… “Gas values shown as.” Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-15...
Repeat the above steps with the second change direction as the gas concentration and third points as desired. increases. When complete, se the “Correction:” line to “ENABLED” to activate the correction. 3-16 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
“10 per sec,” and “1 per each range transition. (20% is the default sec.” setting.) Enable the desired ranges and enable the automatic range change con- trol. To view the actual switching levels, Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-17...
ESCAPE HOME INFO change the value use the ↑ and ↓ soft- Figure 3-28. Temperature Limits Menu keys. The values will scroll through the al- lowable selections as follows: Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-19...
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Displays the raw concentration output of graph. the detector before any linearization or other correction. t90 time Displays the t90 response time for the displayed range with a bargraph. 3-20 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Use the MORE (F3) softkey to display lished in the module setup menus. (See Sec- and change the values for the remaining tion 3-8a, page 3-21) ranges. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-21...
Calibration Failure Alarm is enabled. separately. See Section 3-8a, page 3-21 to change this. 3-22 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
The last calibration results can be viewed by selecting the “Result…” submenu from the “Zero/span calibration” menu (Figure 3-33, page 3-23). The “Zero/span diag- nostic data” screen will be displayed. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-23...
If not, move the cursor next range. to the “Measurement range number:” line and change the setting. Press the FACTORS (F2) softkey. The “Calibration Factors” menu is displayed. 3-24 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
If recalibration fails, return to the Range Factors menu, readjust Zero 1. Select the following from the Main Offset and Span Factor values, and Menu: “Analyzer and I/O Expert try calibrating again. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-25...
Choose the desired analog output (1-8) to I/O module controls…”, select “System SIO set the parameters. The number of out- module…”. puts depends on the analyzer configura- tion as 2, 4, 6, or 8. 3-26 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
The output values can be changed permanently in the menu “Range Settings.” See Section 3-7a, page 3-12. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-27...
Output #6: Output #7: Output number: Output #8: Choose the output number (1-8) for set- Measure Back… More… ting the fine adjustment. Figure 3-45. Special Scaling for Concentration Signal Menu 3-28 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
RS232 manual. Communication protocol: Special protocol definitions… Measure Back… In the System SIO Module menu (Figure 3-40, page 3-26), select “Relay outputs Figure 3-47. Serial Interface Setup setup…” Menu Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-29...
Figure 3-50. Choose Source Module Actual status: The current status of the Menu signal; Off or On. Choose desired source module for the re- lay output number (1-3) being configured. 3-30 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Measure Back… Figure 3-52. System DIO Module Menu For detailed information on the installation and setup of the DIO module, see the NGA 2000 Platform manual P/N 760006. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-31...
The “Alarm messages valid for:” functions allows a choice of annunciation for these Not used in this module. See NGA 2000 Platform man- choices: ual PN 760006. 3-32 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Barometric pressure compensation may Allows setting of the warning alarms for be enabled if another analyzer has a the temperatures. pressure measurement device and is set to report its reading. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-33...
The current configuration in It is recommended to flow the gas at the memory will be overwritten. same pressure and flow rate as the sam- ple gas. 3-34 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
12345 UVWXYZ5 ABCDE1 FGHIJ2 KLMNO3 PQRST4 From the “System Configurations and Di- Figure 3-65. Define Basic Level Security agnostic” menu (Figure 3-53, page 3-32), PIN Menu select “Security codes…” Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-35...
Power up the ozonator, and in- gen atoms, which can then combine with crease its supply voltage until the atmospheric nitrogen to form NO. The re- 3-38 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
95% to 98% range, the each analyzer range, using an NO actual efficiency may be somewhat span gas concentration appropriate higher. to the instrument range. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-39...
NO cylinders. Use introduced by the test setup, the converter of this accessory allows an NO -free NO must be replaced. See Section 4-4, page calibration gas. 4-1. 3-40 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
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AIR ADDED OZONATOR % Efficiency = 100 1+ a - b c - d TO NO MODE NO Mode Mode Figure 3-67. Measuring Efficiency of NO to NO Converter 3-42 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
Model NGA2000 CLD November 2002 About Final 2 degree higher adjustment Final 1 degree lower adjustment Converter Efficiency Converter Temperature Figure 3-68. Conversion Efficiency as a Function of Converter Temperature Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-43...
Analyzer Module. sembly. See Figure 1-3, page 1-3 for the location of the Power Supply Board main power fuse, which protects 24 VDC input to the module. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...
Flow direction of intake fan (shown) is into case. Flow direction of exhaust fan is out of case. Fan guard between fan and EMI filter is on the intake fan only (shown). Figure 4-1. CLD Module Assembly Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
Re- move the (2) screws holding the top plate of the Detector , and move the plate along the wires and away from the Detector . Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...
To replace the photodiode, carefully remove cated above. the diode from the green socket, and replace with a new one. Before mounting the new di- Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
3mm Spring Washer (2) Heater/Thermostat Assembly 655235. Photodiode 655258 Thermistor 655216 Thermistor Spacer No. 6 Flat Washer (2) Thermistor Shim Photodiode Socket Assembly Assembly of Photodiode Figure 4-3. Detector Assembly Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management...
Checking for bubbles will locate most leaks but could miss some, as some areas are inaccessible to the application of SNOOP. For positive assurance that system is leak free, perform one of the tests above. Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...
Stainless Steel and Viton Back Pressure Regulator 2 psi Special Code Flow Sensor Standard (No Flow Sensor) 400 - 2000 cc/min Special Code Special Requirements None G1 Customer Option Special Example Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts...
Return Authorization, prepaid, to Rosemount Analytical Inc. the address provided by Rosemount Customer Service Center CSC. 1-800-433-6076 Rosemount Analytical Inc. Process Analytical Division Customer Service Center 1-800-433-6076 Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...
Choose signal, 3-30 INFO, 3-2 choose source module, 3-30 Lock, 3-2 choose the analyzer module, 3-27 Main, 3-2 CLD Analyzer Module Measure, 3-2 Installation into Platform, 2-1 MFG Data, 3-2 Rosemount Analytical Inc. A Division of Emerson Process Management Index...
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3-26 NO/NOx flow balance, 3-34 Send configuration to serial interface, 3-34 Noise level, 3-20 serial interface options, 3-29 Set up a new date or time, 3-35 Index Rosemount Analytical Inc. A Division of Emerson Process Management...
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Switch off backlight, 3-11 warm-up period, 3-7 System calibration, 3-32 warning alarms for the temperatures, 3-33 System reset, 3-32 Zero (Span) ranges, 3-22 t90 time, 3-17, 3-20 Tag Line, 3-2 Rosemount Analytical Inc. A Division of Emerson Process Management Index...
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 Index Rosemount Analytical Inc. A Division of Emerson Process Management...
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Addendum 748371-E Model NGA2000 CLD February 2000 ADDENDUM MATRIX POSITION 12, VALUE “G” 1.0 OVERVIEW Sample pressure The following special modifications to your Block temperature standard CLD Analyzer (PN 194005) are Ozonator made as specified by the “G” designator cho- Converter temperature sen for the 12 position of the product matrix...
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Teflon® is a registered trademark of E.I. duPont de Nemours and Co., Inc. Kynar® is a registered trademark of Pennwalt, Inc. Rosemount Analytical Inc. A Division of Emerson Process Management 2 of 2 Addendum - Matrix Position 12, Value "G"...
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WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and ma- terial under normal use and service for a period of ninety (90) days from date of shipment by Seller.
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Instruction Manual 760000-C Model NGA2000 CLD November 2002 EMERSON PROCESS MANAGEMENT ROSEMOUNT ANALYTICAL INC. EUROPEAN TECHNOLOGY CENTER PROCESS ANALYTIC DIVISION Fisher-Rosemount GmbH & Co. Industriestrasse 1 1201 N. Main St. 63594 Hasselroth Orrville, OH 44667-0901 T (330) 682-9010 Germany F (330) 684-4434 T 49-6055-884 0 E gas.csc@emersonprocess.com...
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