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Emerson Rosemount Ultrasonic 3410 Series Manual
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Emerson Rosemount Ultrasonic 3410 Series Manual

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Upgrade kit instructions
00825-0200-3240, Rev AA
February 2022
™
Rosemount
Ultrasonic 3410 Series
Electronics

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Summary of Contents for Emerson Rosemount Ultrasonic 3410 Series

  • Page 1 Upgrade kit instructions 00825-0200-3240, Rev AA February 2022 ™ Rosemount Ultrasonic 3410 Series Electronics...
  • Page 2 Upgrade kit instructions February 2022 3410 Series Electronics Upgrade kit instructions...

  • Page 3: Table Of Contents

    February 2022 Upgrade kit instructions Signal words and symbols Pay special attention to the following signal words, safety alert symbols, and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 4 Upgrade kit instructions February 2022 3410 Series Electronics Upgrade kit instructions...

  • Page 5: Plan

    February 2022 Upgrade kit instructions Plan Introduction 1.1.1 General Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction Manual. This manual has been designed to provide you with a step-by-step set of instructions for retrofitting a Rosemount Gas Ultrasonic meter with Mark III electronics to the new 3410 Series electronics.
  • Page 6 3410 Series electronics. Always ™ use the latest version of MeterLink . Upgrades to the latest version are available at: Emerson.com/Rosemount 3410 Series Electronics Upgrade kit instructions...
  • Page 7 February 2022 Upgrade kit instructions Before removing the Mark III Electronics 1.3.1 Procedure before removing the Mark III Electronics Procedure 1. Before removing power from the meter being retrofitted software to connect to the meter. ™ 2. Use the screen in MeterLink Edit/Compare Configuration to read the configuration from the meter and save it to a file on your computer.
  • Page 8 Upgrade kit instructions February 2022 Figure 1-2: Accessing Modbus ID for Ports A and B 4. Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary table of communications/output settings Communication/Output settings: Port A and B: Modbus ID = _____(enter Comms Address).
  • Page 9 February 2022 Upgrade kit instructions Figure 1-3: Remove End Caps from the Upper Electronics Enclosure Figure 1-4: 3400 Electronics Assembly board layout Upgrade kit instructions...
  • Page 10 Upgrade kit instructions February 2022 Figure 1-5: 3410 Retrofit Electronics Assembly A. End cap and security screw B. O-ring C. Desiccant packet D. CPU module E. Optional RS-232 I/O module F. Optional RS-485 I/O module G. Blanking cover H. Guide plate I.
  • Page 11 February 2022 Upgrade kit instructions Y. Acquisition module 8. Remove the Mark III electronics CPU board, the HART Option Board, and the Field Termination Board from the enclosure. Fill out the Summary table of communications/output settings Communication/Output settings based on the Field Connection Board wire terminations and/or switch settings of the CPU board and Option Board, if installed.
  • Page 12 Upgrade kit instructions February 2022 Figure 1-7: Mark III CPU Board with I.S. Barrier Board Piggy- Backed on CPU Board Removing Mark III Electronics 1.4.1 Procedure to remove the Mark III Electronics Procedure 1. Having obtained all the information related to the set-up of the 3400 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter.
  • Page 13 February 2022 Upgrade kit instructions Figure 1-8: Ground Wire Removed 4. Use the 6mm Allen wrench (supplied with retrofit kit) to remove the two bolts holding the base enclosure. Figure 1-9: Remove Bolts from Base Enclosure Cover 5. Remove the upper electronics housing from the base enclosure. a) Remove the Acquisition cable, which comes down from the upper electronics to the Acquisition module in the base enclosure.
  • Page 14 Upgrade kit instructions February 2022 NOTICE Figure 1-10 shows the Acquisition module for the 3400 Series electronics. b) Loosen the two screws on the ends of the Acquisition cable connector, and disconnect it from the Acquisition module. c) Set the upper electronics housing aside once the housing is removed.
  • Page 15 February 2022 Upgrade kit instructions 9. Remove the RTV with a flat blade screwdriver or utility knife around the perimeter of the recessed opening and the RTV eases the removal of the sealant. a) Use the 7/16-in. socket wrench to remove the four mounting bolts.

  • Page 16: Install

    Upgrade kit instructions February 2022 Install Installing the 3410 Series Electronics 2.1.1 Procedure to install the 3410 Series Electronics Procedure 1. Remove the 3410 Upgrade components from the packaging. a) Use the 6 mm Allen wrench to remove the two screws from the base enclosure cover.
  • Page 17 February 2022 Upgrade kit instructions 3. Unscrew the remaining two mounting screws from the acquisition module in the base enclosure and remove the acquisition board. 4. Place an insulating gasket on the meter body where the electronics will be mounted (see gasket in Figure 1-5).
  • Page 18 Upgrade kit instructions February 2022 7. Fill up the base enclosure wells with RTV adhesive/sealant around and over the four ¼-in. bolts. This will ensure a water-tight seal. Any excess sealant can be removed by using a scraper to leave the sealant flush with the top of the well.
  • Page 19 February 2022 Upgrade kit instructions Figure 2-7: Acquisition Module Wiring 9. Route the transducer cables through the cable glands with the correct label number (i.e. A1) which matches the label on the transducer cable. Figure 2-8: Base Enclosure Cable Glands Installation 10.
  • Page 20 Upgrade kit instructions February 2022 12. Insert tubing over wires, inner insulation and under shield approximately 1.5-in. of shield should overlap. 13. Insert and secure transducer cables through cable glands verify Line Mark is as referenced in Figure 2-8. Figure 2-10: Line Mark 14.
  • Page 21 February 2022 Upgrade kit instructions Figure 2-11: Install Cable and Secure Wires 17. Use the cable ties to dress the transducer cables. They should be dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and B2.
  • Page 22 Upgrade kit instructions February 2022 Figure 2-12: Re-oriented and Secured Transducer Cables 18. Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws. 19. Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module.
  • Page 23 February 2022 Upgrade kit instructions Figure 2-13: Installing the Acquisition Module Cable Clamp A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw 20. Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure. 21.
  • Page 24 Upgrade kit instructions February 2022 Figure 2-14: Bolt the Upper Enclosure to Base Enclosure 24. Remove the end cap next to the conduit entries from the upper enclosure. Figure 2-15 shows the layout of the 3410 electronics. 3410 Series Electronics Upgrade kit instructions...
  • Page 25 February 2022 Upgrade kit instructions Figure 2-15: 3410 Series Electronics Layout A. End cap B. CPU module C. Optional I/O module D. 3410 Series Transmitter electronics enclosure E. I. S. Barrier module F. Power supply G. Backplane H. Optional local display module I.
  • Page 26 Upgrade kit instructions February 2022 L. Cable glands M. U.L. warning tag - Base enclosure N. M20 plug O. Gasket The following table shows the default communications and output settings for the 3410 electronics and configuration. Table 2-1: 3410 Series Default Communications and Output Settings Communication Default setting...
  • Page 27 February 2022 Upgrade kit instructions 25. Check the CPU module switches on the to ensure they are set properly. The DHCP switch enables or disables the DHCP server for Ethernet communication. The WRITE PROT. switch enables or disables “write protection” of the meter configuration. Set the DHCP switch to the ON position to enable Ethernet communication via the DHCP server.
  • Page 28 Upgrade kit instructions February 2022 Figure 2-17: Install Wiring Terminal Block Connectors to the CPU Module (shown with Optional I/O Modules) A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU module D. 24 VDC loop power E.
  • Page 29 February 2022 Upgrade kit instructions Figure 2-18: Install Wiring Terminal Block Connectors to the CPU Module (shown without optional I/O modules) A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU module D. 24 VDC loop power E.
  • Page 30 Upgrade kit instructions February 2022 electronics. Refer to the System Wiring Drawing in 3410 Series engineering drawings. 27. Install a ground wire to the ground lug on the side of the upper enclosure. Figure 2-19: Transmitter Electronics Enclosure Ground Wire 28.

  • Page 31: Operate

    February 2022 Upgrade kit instructions Operate Configure the 3410 Series Electronics 1. Check all settings and wiring carefully. 2. Set up the Meter Directory, and start initial communication with the 3410 Series electronics. The basic instructions for setting up the directory and initializing communications are contained in the following text.
  • Page 32 Upgrade kit instructions February 2022 b) Click the Add button (below the Meter Directory file operations field). MeterLink inserts the New Meter record in the last field in the Meter Directory table. 6. Create a new meter directory record with the following parameters: a) Enter a name for the meter.
  • Page 33 February 2022 Upgrade kit instructions Figure 3-1: CPU RS-232 serial connection Table 3-1: CPU RS-232/RS-485 wire colors Wire colors White C O M Black ™ 3. Start MeterLink on the PC and create a new Meter Directory record with the following parameters: Upgrade kit instructions...
  • Page 34 Upgrade kit instructions February 2022 a) Enter a name. b) Select Meter Type as Gas or Liquid as appropriate. c) Check the Direct box and uncheck the Modem and Ethernet boxes. d) Set the Direct connection properties for Baud Rate of 19200 and Comms Address (Modbus ID) of 32.
  • Page 35 February 2022 Upgrade kit instructions Follow the instructions in LINK HERE to write the converted configuration file to the meter. Meter Communications Settings Procedure 1. Use the menu path to Meter|Communications Settings access the Communications dialog. This dialog displays the communications parameters for the 3410 Series electronics and is used to adjust the Baud Rate and Comms Address (i.e.
  • Page 36 Upgrade kit instructions February 2022 Figure 3-3: Change driver selection for RS-485 half duplex or full duplex communication 3.1.3 Write the converted configuration file to the meter Important If the Mark III electronics contained keys, the user needs to ensure the same keys are enabled in the 3410 electronics prior to writing the convereted configuration.
  • Page 37 February 2022 Upgrade kit instructions 2. Click Open and the dialog Open Configuration File displays. Figure 3-4: Edit/Compare Configuration Dialog a) Select the final 3400 configuration file created in Step 2 Procedure before removing the Mark III Electronics of this document (i.e., “Meter Name, MKIII Final Config, 3-4-2005 10-15-02 AM.cfg”).
  • Page 38 Upgrade kit instructions February 2022 Figure 3-6: Edit/Compare Configuration Dialog with Active Convert Button If the meter supports HART, check the 2nd variable parameter setting using the Field Setup Wizard| dialog. A reminder dialog prompts you Current Outputs to set this parameter. Figure 3-7: HART Parameter Settings For Gas ultrasonic meters, the HART Secondary Variable options are:...
  • Page 39 February 2022 Upgrade kit instructions Figure 3-8: Converted Configuration with Highlighted Changes d) Click Write Checked to write the converted configuration to ™ the meter (see Figure 3-8). If an error occurs, MeterLink will display a message indicating the nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.
  • Page 40 Upgrade kit instructions February 2022 Figure 3-9: Meter Monitor Dialog 3.1.4 Configure the meter using the Field Setup Wizard Configuring the meter using the Field Setup Wizard Procedure 1. Use the menu path to access the Meter|Field Setup Wizard Field Setup Wizard Startup dialog. a) Verify that all settings (options) are correct (e.g., temperature, pressure, meter connections and meter outputs).
  • Page 41 February 2022 Upgrade kit instructions Figure 3-10: Field Setup Wizard Startup Dialog 2. Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page. Figure 3-11: Field Setup Wizard Frequency and Digital Output Sources Page Upgrade kit instructions...
  • Page 42 Upgrade kit instructions February 2022 The meter has user-configurable selections for either a frequency output or digital status (FODO). Use the pull-down menus to edit these parameters. (3) Frequency/Digital Outputs: • FODO1 (four possible output configurations) • FODO2(eight possible output configurations) •...
  • Page 43 February 2022 Upgrade kit instructions • 1000 Hz • 5000Hz 3. If changes were made in the Field Setup Wizard, choose to save the ™ configuration when MeterLink prompts you after the changes are written to the meter. Click Finish in the Field Setup Wizard dialog to write any changes to the meter.

  • Page 44: Mark Iii Wiring I/O And Switch Settings

    Upgrade kit instructions February 2022 Mark III Wiring I/O and switch settings Use the wiring I/O and switch settings in this appendix to configure the 3410 Series electronics parameters. Figure A-1: Mark III Field Connection Board Switches and Connectors 3410 Series Electronics Upgrade kit instructions...
  • Page 45 February 2022 Upgrade kit instructions Figure A-2: Mark III CPU Boards Switches Note The switch positions shown in the sketches of the switch banks are the factory default positions. Mark III RS-232 Full Duplex Figure A-3: Port A Settings Upgrade kit instructions...
  • Page 46 Upgrade kit instructions February 2022 Figure A-4: Port B Settings Mark III RS-485 Half Duplex Figure A-5: Port A Settings (Factory Default Switch Settings for Port A) Figure A-6: Port B Settings 3410 Series Electronics Upgrade kit instructions...
  • Page 47 February 2022 Upgrade kit instructions Mark III Discrete output switch settings Figure A-7: Group 1 Frequency and Digital Outputs Figure A-8: Group 2 Frequency and Digital Outputs Upgrade kit instructions...
  • Page 48 Upgrade kit instructions February 2022 Figure A-9: Series 100 Option Board (If Installed) Mark III RS-232 Full Duplex Figure A-10: Port C Settings Mark III RS-485 Half Duplex Figure A-11: Port C Settings 3410 Series Electronics Upgrade kit instructions...
  • Page 49 February 2022 Upgrade kit instructions Mark III Series 100 option board (if installed) Figure A-12: Analog Output 1 Figure A-13: Analog Input 1 (Temperature) Figure A-14: Analog Input 2 (Pressure) Upgrade kit instructions...
  • Page 50 Upgrade kit instructions February 2022 Figure A-15: Series 100 Plus HART Option Board (If Installed) Mark III RS-232 Full Duplex Figure A-16: Port C Settings Mark III RS-485 Half Duplex Figure A-17: Port C Settings 3410 Series Electronics Upgrade kit instructions...
  • Page 51 February 2022 Upgrade kit instructions Mark III Series 100 plus HART option board (if installed) Figure A-18: Analog Output 1 Figure A-19: Analog Output 2 (HART capable) Figure A-20: Analog Input 1 (Temperature) Figure A-21: Analog Input 2 (Pressure) Upgrade kit instructions...

  • Page 52: Communication/Output Settings

    Upgrade kit instructions February 2022 Communication/Output settings Summary table of communications/output settings Based on switch position on the 3400 CPU board and Option board if installed, indicate the appropriate configuration for each communication/ output parameters on the 3400 electronics. Use these parameters to configure the 3410 Series electronics.
  • Page 53 February 2022 Upgrade kit instructions Table B-1: Communications/Output Settings Summary Table (continued) Output (Check electronics switch settings and circle appropriate box for type each output) Frequen TTL (if S8-4 is set Open Collector (if used (if to TTL) S8-4 is set to OC) output J5-1 not used)
  • Page 54 Upgrade kit instructions February 2022 Table B-2: Communications/Output Settings Summary Table Results (continued) Output type Enter communications and output settings Serial port B Serial port C Digital output 1A Digital output 1B Frequency output 1A Digital output 2A Digital output 2B Frequency output 1B Frequency output 2A Frequency output 2B...
  • Page 55 February 2022 Upgrade kit instructions Upgrade kit instructions...

  • Page 56: 3410 Communication And Output Settings

    Upgrade kit instructions February 2022 3410 Communication and Output settings 3410 Wiring and I/O Refer to the 3410 Series Ultrasonic Gas Flow Meter Installation Manual for more wiring details. Figure C-1: 3410 Upper Electronics with Optional I/O Modules 3410 Series Electronics Upgrade kit instructions...
  • Page 57 February 2022 Upgrade kit instructions Figure C-2: CPU Module Labeling and LED Indicators Table C-1: CPU Module Labeling and LED Functions CPU Module label or LED Function Switch position indicator or LED WRITE PROT. Write-protect mode - with Switch position switch in the ON position •...
  • Page 58 Upgrade kit instructions February 2022 Table C-1: CPU Module Labeling and LED Functions (continued) DHCP Dynamic Host Protocol Switch position Server - enables you to • ON - the meter is communicate with a enabled to act as a ™ Rosemount Ultrasonic DHCP server for a...
  • Page 59 February 2022 Upgrade kit instructions Table C-1: CPU Module Labeling and LED Functions (continued) MEAS System color indicates LED status metrology mode • Red flashing LED Acquisition mode • Solid red the Acquisition Module is Measurement mode not communicating with the CPU Module •...
  • Page 60 Upgrade kit instructions February 2022 Figure C-3: Optional RS--232 Module Wiring Optional RS-485 Module Wiring Use the table in MISSING LINK HERE to wire the Optional RS-485 module. Figure C-4: Optional RS-485 Module Wiring 3410 Series Electronics Upgrade kit instructions...
  • Page 61 February 2022 Upgrade kit instructions Ethernet cable to PC communication The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol) server to assign an IP address to a PC or laptop running MeterLink.
  • Page 62 Upgrade kit instructions February 2022 Table C-2: Ethernet Communication Ethernet Wire color CPU/EXP White with green Stripe Solid green White with orange stripe Solid orange Note Wiring colors for TX+/TX- and RX+/RX- can be switched as ethernet ports will automatically detect crossover vs.
  • Page 63 February 2022 Upgrade kit instructions Figure C-5: CPU Module Lower Terminal Block I/O Connections A. Frequency/Digital output 2 (FODO 2) B. Frequency/Digital output 2 (FODO 2) Gnd C. Frequency/Digital output 2 (FODO 2) Gnd D. Frequency/Digital output 3 (FODO 3) E.
  • Page 64 Upgrade kit instructions February 2022 Figure C-6: Frequency/Digital Output Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50V isolation.
  • Page 65 February 2022 Upgrade kit instructions Figure C-7: CPU Module - Frequency/Digital Outputs Common Ground - Type 2 A. FODO1 and Digital input1 - shared common ground (Group1) B. FODO2 and FODO3 - shared common ground (Group2) Upgrade kit instructions...
  • Page 66 Upgrade kit instructions February 2022 Figure C-8: CPU Module - Frequency/Digital Outputs Common Ground - Type 4 A. FODO1 and DI1/FODO6 - shared common ground - Type 4 CPU Module (Group 1) B. FODO2, FODO3, FODO4 and FODO5 - shared common ground - Type 4 CPU Module (Group 2) Serial communications ™...
  • Page 67 February 2022 Upgrade kit instructions Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change).
  • Page 68 Upgrade kit instructions February 2022 Table C-3: Serial Port Parameters (continued) Port/communication Description Common features Ethernet Preferred port for Modbus TCP/IP, Modbus diagnostic communication via MeterLink 10 Mbps/100 Mbps RS-485 2-wire connections use TX+ and TX - on the CPU Module Denotes auto-detected protocols Denotes auto-detected protocols Denotes auto-detected protocols...
  • Page 69 February 2022 Upgrade kit instructions Analog output settings The Rosemount 3410 Series Ultrasonic Flow Meter provides two 4-20 mA analog output signals that are software configurable for either sink or source current. Refer to the System Wiring Diagram in 3410 Series engineering drawings.
  • Page 70 Upgrade kit instructions February 2022 Figure C-10: CPU Module Power Source Connections A. 24V Loop power B. Power in connector (main power source) C. 2 Amp fuse (used for main power input) 3410 Series Electronics Upgrade kit instructions...
  • Page 71 February 2022 Upgrade kit instructions Upgrade kit instructions...

  • Page 72: 3410 Series Engineering Drawings

    Upgrade kit instructions February 2022 3410 Series engineering drawings DMC-005324 3410 Series Ultrasonic Meter System Wiring Diagram 3410 Series Electronics Upgrade kit instructions...
  • Page 74 ≥ ≥ ≥ ≥ ≥ ≥...
  • Page 75 · · · 90Y1 · LISTED TELEMETERING EQUIPMENT FOR HAZ. LOC. 3/4 NPT...
  • Page 76 ≥ ≥ ≥ ≥ ≥ ≥ ≥ ≥ ≥ ≥ ≥ ≥...
  • Page 77 February 2022 Upgrade kit instructions Upgrade kit instructions...
  • Page 78 Upgrade kit instructions February 2022 3410 Series Electronics Upgrade kit instructions...
  • Page 79 February 2022 Upgrade kit instructions Upgrade kit instructions...
  • Page 80 For more information: Emerson.com © 2022 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies.

This manual is also suitable for:

Rosemount gas ultrasonic 3410 series