Emerson Rosemount 405 Series Reference Manual
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Emerson Rosemount 405 Series Reference Manual

Emerson Rosemount 405 Series Reference Manual

Compact orifice
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Reference Manual
00809-0100-4810, Rev BA
October 2003
Rosemount 405 Compact Orifice Series
Rosemount 3051SFC
Rosemount 3095MFC
Compact Orifice Flowmeter
Compact Orifice Mass Flowmeter
www.rosemount.com

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Summary of Contents for Emerson Rosemount 405 Series

  • Page 1 Reference Manual 00809-0100-4810, Rev BA October 2003 Rosemount 405 Compact Orifice Series Rosemount 3051SFC Rosemount 3095MFC Compact Orifice Flowmeter Compact Orifice Mass Flowmeter www.rosemount.com...
  • Page 3 Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Emerson Process Management nuclear-qualified products, contact your local Emerson Process Management Sales Representative. This device is intended for use in temperature monitoring applications and should not be used in control and safety applications.

  • Page 5: Table Of Contents

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Table of Contents SECTION 1 Transmitter Information ........1-1 Introduction Receiving and Inspection.
  • Page 6 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Performance Specifications ......A-12 Functional Specifications .

  • Page 7: Transmitter Information

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Section 1 Introduction Transmitter Information ......page 1-1 Receiving and Inspection .

  • Page 8: Considerations

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 CONSIDERATIONS Functional The Rosemount 405 produces the most accurate and repeatable measurement when it is used in single-phase flow or steam flow above the saturation temperature. Location of the 405 in pulsating flow will cause a noisy signal.

  • Page 9: Safety Messages

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Section 2 Installation Safety Messages ....... . . page 2-1 Installation .

  • Page 10: Flowchart

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 INSTALLATION Flowchart Figure 2-1 is an installation flowchart that provides guidance through the installation process. Following the figure, an installation checklist has been provided to verify that all critical steps have been taken in the installation process.

  • Page 11: Handling

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Handling The product tag is not designed to withstand the weight of the orifice - do not lift the product by the tag. Do not life the product by the orifice holes. Holes have sharp edges that may cause personal injury.

  • Page 12: Location And Orientation

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Use studs and nuts supplied with the 405 to connect the transmitter sensor to the manifold head of the 405. Preload to 150 in./lbs then final torque at 300 in./lbs. Figure 2-2.
  • Page 13 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Liquid or Steam in Horizontal Pipes The 405 should be mounted below the pipe to ensure that gases do not collect on the transmitter sensing diaphragms. Orient the unit within the 80° recommended zone as shown in Figure 2-4.

  • Page 14: Remote Mount Installation

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Gas in Vertical Pipes The 405 should be mounted with vents on bottom to allow condensate drainage. NOTE Due to drain vent orientation, a direct mount 405 should not be used in vertical gas applications if the fluid is flowing up.

  • Page 15: Process Connections (Remote Mount Only)

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Liquid or Steam in Vertical or Horizontal Pipes Mount the transmitter below the 405 with the instrument lines sloping up. NOTE The 405 should not be used in vertical liquid or steam applications if the fluid is flowing down.

  • Page 16: Installation

    Place the alignment ring on the 405 body (see Figure 2-10). NOTE An ANSI alignment ring is provided standard with the 405. If a DIN alignment ring is required, it must ordered as an option. Contact an Emerson Process Management sales representative for additional information. Insert gaskets.

  • Page 17: Remote Rtd Installation

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Lubricate studs and tighten nuts in a cross pattern to the appropriate torque per local standards. NOTE Standard -in. gaskets are recommended for use with the 405. Using other gaskets could potentially caused a bias shift in the measurement.
  • Page 18 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 2-10...

  • Page 19: Safety Messages

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Section 3 Commissioning Safety Messages ....... . . page 3-1 Direct Mount Applications .

  • Page 20: Direct Mount Applications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 DIRECT MOUNT APPLICATIONS Liquid Service Pressurize line. Open the equalizer valve. Open the high and low side valves. Bleed drain/vent valves until no gas is apparent in the liquid. Close the vent/drain valves.

  • Page 21: Gas Service

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Gas Service Pressurize line. Open the equalizer valve. Open the high and low side valves. Open drain/vent valves to ensure no liquid is present. Close the vent/drain valves. Close the low side valve.

  • Page 22: Steam Service

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Steam Service Remove pressure from line. Open equalizer, high, and low side valves. Zero electronics. Fill manifold and transmitter with water via drain vents. Close low side valve. Pressurize line.

  • Page 23: Remote Mount Applications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 REMOTE MOUNT APPLICATIONS Liquid Service Zero electronics and pressurize line. Open equalizer valves on transmitter manifold and 405. Open high and low side transmitter manifold valves and 405 valves. Bleed drain vent valves on transmitter manifold until no air is present.

  • Page 24: Gas Service

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Gas Service Zero electronics and pressurize line. Open equalizer valves on transmitter manifold and 405. Open high and low side transmitter manifold valves and 405 valves. Open drain/vent valves on transmitter manifold to ensure no liquids are present.

  • Page 25: Steam Service

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Steam Service Remove pressure from line. Open equalizer valves, high side valves, and low side valves on both the 405 and transmitter manifold. Zero electronics. Fill transmitter manifold, instrument lines, and 405 with water via drain vents on transmitter manifold.
  • Page 26 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003...

  • Page 27: Operation And Maintenance

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Section 4 Operation and Maintenance Safety Messages ....... . . page 4-1 Troubleshooting .

  • Page 28: Troubleshooting

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 TROUBLESHOOTING If a malfunction is suspected despite the absence of a diagnostic messages on the communicator display, follow the procedures described below to verify that the flowmeter hardware and process connections are in good working order.
  • Page 29 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Check Flow Direction Check that the flow arrow on the neck of the 405 points in the direction of flow. If the DP transmitter is remote mounted from the 405, be sure that the impulse tubing is connected correctly from the 405 to the DP transmitter (high to high and low to low).

  • Page 30: Rtd Maintenance

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 RTD MAINTENANCE This section covers RTD maintenance procedures. Remote Mount If an RTD needs to be replaced on a remote mount, proceed as follows: 1. Close instrument valves to ensure that the pressure is disconnected from the transmitter.

  • Page 31: Specifications And Reference Data

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Appendix A Specifications and Reference Data Rosemount 3051SFC Compact Orifice Flowmeter ..page A-1 Rosemount 3095MFC Compact Orifice Mass Flowmeter page A-12 Rosemount405C Compact Orifice Primary Element ..page A-21 Spare Parts .

  • Page 32: Functional Specification

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Performance Statement Assumptions • Density uncertainty is ±2.2 percent • Measured pipe I.D • Electronics are trimmed for optimum flow accuracy Functional Specification Service • Liquid • Gas •...

  • Page 33: Load Limitations

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Turn-On Time Performance within specifications less than 2.0 seconds after power is applied to the transmitter Damping Analog output response to a step input change is user-selectable from 0 to 60 seconds for one time constant.
  • Page 34 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Failure Mode Alarm HART 4–20mA (output code A) • If self-diagnostics detect a gross transmitter failure, the analog signal will be driven offscale to alert the user. Rosemount standard, NAMUR, and custom alarm levels are available (see Table A-2 below) •...

  • Page 35: Installation Considerations

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Installation Straight Run Requirements Considerations Table A-4. 3051SFCC Straight Pipe Requirements Beta 0.40 0.65 Reducer (1 line size) Single 90° bend or tee Two or more 90 ° bends in the same plane Two or more 90°...

  • Page 36: Physical Specification

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Physical Specification Material of Construction Body/Plate • 316 SST ANSI Alignment Ring • Provided DIN Alignment Ring • Available as an option. Order separately Flange Studs and Nuts •...

  • Page 37: Process Connections

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Temperature Measurement Remote RTD • 100 Ohm platinum RTD, spring loaded with -in. NPT nipple and union • Remote RTD material is the same as the specified pipe material Thermowell •...

  • Page 38: Dimensional Drawings

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Dimensional Drawings Rosemount 3051SFC Compact Orifice Flowmeter Orifice Plate Front View Orifice Plate Side View Orifice Plate Top View TABLE 1. Dimensional Drawings Plate Type Transmitter Height Type P see chart below Transmitter Height + A 7.75-in.

  • Page 39: Ordering Information

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Ordering Information Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information Model Product Description 3051SFC Compact Orifice Flowmeter Code Primary Element Type Conditioning Orifice Plate Orifice Plate Code Material Type 316 Stainless Steel (SST) Code Line Size...
  • Page 40 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information Code Electronics Performance Class 3051S Ultra 3051S Classic High Accuracy DP Flow Transmitter Code Options Installation Accessories DIN alignment ring (PN 16) DIN alignment ring (PN 40, PN 100) Remote Adapters Flange adapters 316 SST (...
  • Page 41 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Rosemount 3051SFC Compact Orifice Flowmeter Ordering Information Terminal Blocks Transient Protection Manifold for Remote Mount Option 3-Valve Manifold, SST 5-Valve Manifold, SST PlantWeb Control Anywhere Software Regulatory control suite: PID, arith, signal char, integ, etc. (requires PlantWeb housing and F fieldbus) OUNDATION PlantWeb Advanced Diagnostic Software...

  • Page 42: Functional Specifications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 ROSEMOUNT 3095MFC COMPACT ORIFICE MASS FLOWMETER Performance System Reference Accuracy Specifications Percent (%) of mass flow rate Table A-8. 3095MFC Compact Orifice Flowmeter Gas / Type Beta Liquid Steam Conditioning 0.70%...
  • Page 43 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Absolute Sensor Ranges • Code 3: 0–8 to 0–800 psia (0–55.16 to 0–5515.8 kPa). • Code 4: 0–36.26 to 0–3,626 psia (0–250 to 0–25000 kPa). Limits • Code 3: 0.5 to 800 psia (3.4 to 5515.8 kPa). •...

  • Page 44: Output Protocol

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Electronics Temperature Limits Ambient • –40 to 185 °F (–40 to 85 °C) • With Integral Mount LCD Display: –4 to 175 °F (–20 to 80 °C) Storage •...
  • Page 45 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Static Pressure Limits • Operates within specification between static pressures of 0.5 psia (34 mbar) and the URL of the absolute pressure sensor. Humidity Limits • 0–100% relative humidity Failure Mode Alarm HART 4–20mA (output code A) •...

  • Page 46: Physical Specifications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Physical Specifications Material of Construction Body/Plate • 316 SST ANSI Alignment Ring • Provided DIN Alignment Ring • Available as an option. Order separately Flange Studs and Nuts •...
  • Page 47 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Temperature Measurement Remote RTD • 100 Ohm platinum RTD, spring loaded with -in. NPT nipple and union • Remote RTD material is the same as the specified pipe material Thermowell •...

  • Page 48: Rosemount 3095Mfc Compact Orifice Mass Flowmeter

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Dimensional Drawings Rosemount 3095MFC Compact Orifice Mass Flowmeter Orifice Plate Front View Orifice Plate Side View Orifice Plate Top View TABLE 2. Dimensional Drawings Plate Type Transmitter Height Type P see chart below Transmitter Height + A...
  • Page 49 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Ordering Information Rosemount 3095MFC Compact Orifice Mass Flowmeter Ordering Information Model Product Description 3095MFC Compact Orifice Mass Flowmeter Code Primary Element Type Conditioning Orifice Plate Orifice Plate Code Material Type 316 Stainless Steel (SST) Code...
  • Page 50 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Rosemount 3095MFC Compact Orifice Mass Flowmeter Ordering Information Remote Adapters Flange adapters 316 SST ( -in. NPT) High Temperature Applications Graphite valve packing (Tmax = 850 °F) Flow Calibration Flow calibration certification (3 points) Discharge coefficient verification (full 10 points) Special Cleaning...

  • Page 51: Rosemount405C Compact Orifice Primary Element

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 ROSEMOUNT405C COMPACT ORIFICE PRIMARY ELEMENT Performance Discharge Coefficient Uncertainty Specifications Table A-13. 405C Compact Orifice Flowmeter Discharge Coefficient Type Beta Uncertainty Conditioning 0.50% Conditioning 0.65 0.75% Standard ( to 1 -in.

  • Page 52: Physical Specifications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Assembly to a transmitter Select option code C11 for the Rosemount 3051S transmitter (or option code S3 for the Rosemount 3051C or 3095MV transmitters) to factory assemble the Rosemount 405 to a Rosemount pressure transmitter. The C11 (or S3) option will drive square-root mode operation (output proportional to flow rate.) If the 405 and transmitter are not factory assembled, they may be shipped separately.
  • Page 53 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Bore Sizes (d) For 405C, Beta (β) is calculated by 2 x d / pipe size. (1)(2) Table A-14. β = 0.4 Line Size 405C 405P -in. (15 mm) Not Available 0.249 (6.325) 1-in.

  • Page 54: Installation Consideration

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Installation Straight Pipe Requirement Consideration Use the appropriate lengths of straight pipe upstream and downstream of the 405 to minimize the effects of moderate flow disturbances in the pipe. Table A-16 and Table A-17 lists recommended lengths of straight pipe per ISO 5167.

  • Page 55: Dimensional Drawings

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Dimensional Drawings Rosemount 405 Compact Orifice Plate Front View Front View Side View 2.13 2.13 -in. NPT (54.10) (54.10) Flange Adapter Adapter Plate -in. NPT 1.10 (27.90) 0.85 (21.60) Low Instrument High Instrument Valve...

  • Page 56: Ordering Information

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Ordering Information Rosemount 405 Compact Orifice Primary Element Ordering Information Model Product Description Compact Primary Element Code Primary Element Type Conditioning Orifice Plate Orifice Plate Code Material Type 316 Stainless Steel (SST) Code Line Size...

  • Page 57: Spare Parts

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 SPARE PARTS Mounting Stud and Nut Kits Gasket Kits Part Number Part Description Part Number Part Description 08951-0100-0101 -in. 150# Mounting Kit 08951-0200-0101 -in. 150# Gasket Kit 08951-0100-0102 1-in.
  • Page 58 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 A-28...

  • Page 59: 3051Sfc Product Certifications

    Information hard copy may be obtained by contacting our local sales office. ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. European Pressure Equipment Directive (PED) (97/23/EC) 3051S_CA4; 3051S_CD2, 3, 4, 5; (also with P9 option) Pressure Transmitters —...

  • Page 60: Hazardous Locations Certifications

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Hazardous Locations North American Certifications Certifications Factory Mutual (FM) Explosion proof for Class I, Division 1, Groups B, C, and D; dust-ignition proof for Class II and Class III, Division 1, Groups E, F, and G;...
  • Page 61 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 ATEX Non-incendive Certificate No.: BAS01ATEX3304X II 3 G EEx nL IIC T5 (Ta = -40 °C TO 70 °C) Table B-2. Input Parameters Loop / Power Groups Ui = 45V dc Ci = 11.4nF HART/4-20mA Li = 0...
  • Page 62 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 ATEX Flame-Proof Certificate No.: KEMA 00ATEX 2143X II 1/2 G EEx d IIC T6 (T = -50 °C to 65 °C) EEx d IIC T5 (T = -50 °C to 80 °C) = 42.4V 1180 Special conditions for safe use (x)

  • Page 63: 3095Mfc Product Certifications

    Rosemount website at www.rosemount.com. A hard copy may be obtained by contacting our local sales office. ATEX Directive (94/9/EC) Emerson Process Management complies with the ATEX Directive. European Pressure Equipment Directive (PED) (97/23/EC) 3095F_2/3,4/D and 3095M_2/3,4/D Flow Transmitters — QS Certificate of Assessment - EC No.
  • Page 64 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Canadian Standards Association (CSA) Approvals Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class II/Class III, Division 1, Groups E, F, and G. CSA enclosure Type 4X suitable for indoor and outdoor hazardous locations.

  • Page 65: Installation Drawings

    Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 ATEX Type N Certification Certificate Number: BAS98ATEX3360X II 3 G EEx nL IIC T5 (T = –45 °C to 40 °C) EEx nL IIC T4 (T = –45 °C to 70 °C) = 55V The apparatus is designed for connection to a remote temperature sensor such as a resistance temperature detection (RTD)
  • Page 66 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003...
  • Page 67 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Index Symbols Commissioning ..3-3 405 ....A-24 Horizontal Pipes .
  • Page 68 Rosemount 405 Compact Reference Manual 00809-0100-4810, Rev BA Orifice Series October 2003 Horizontal Pipes ..2-7 Vertical Pipes ..2-7 Remote RTD Installation ....2-9 Returning Product .
  • Page 70 Teflon (PTFE) is a registered trademark of E.I du Pont de Nemours & Co. All other marks are the property of their respective owners. Emerson Process Management Rosemount Inc. Emerson Process Emerson Process Management Asia Beijing Rosemount Far East 8200 Market Boulevard Management GmbH & Co. Pacific Private Limited Instrument Co., Limited...

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