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Application Guide
Network Zone Systems
Thermal Management
Network enclosures are widely used both indoors and outdoors to
secure a wide range of electronic equipment such as: switches, routers,
gateways, power supplies, etc. These enclosures are used in a wide
range of markets including: hospitals, manufacturing plants, refineries
stadiums, etc. Therefore, these enclosures are exposed to a wide
variety of ambient conditions.
Such enclosures (figure 1) can have strict ingress ratings such as NEMA
4/4X, IP54/55, etc. These ratings, while protecting the equipment from
some environmental conditions (dust, water spray, etc.), also effectively
trap the heat dissipated by the active equipment inside the enclosure.
Figure 1: Z23U-624 Enclosure
This air, that has increased in temperature, must still provide adequate
cooling for the components mounted inside the enclosure.
This application guide gives an overview of key design considerations
for thermal management solutions to mitigate these thermal factors for
Panduit's zone enclosures. The capabilities of the various thermal
management solutions are discussed and guidelines for recommended
solutions are provided.
Introduction
Most of the power consumed by electronic endpoint devices is dissipated as heat, this is especially true of IT
equipment (switches, servers, routers, etc.). To avoid equipment overheating or even failure, the cooling of this
equipment should be considered as part of the deployment plan. When an enclosure is placed in a high ambient
temperature environment this choice further increases the need to consider cooling options for any enclosure.
Given the stringent sealing requirements for NEMA 4 enclosures, the air inside is completely enclosed severely
limiting the options for cooling the air. Some of the current cooling solutions in the market use fans and vents,
small enclosure mounted air conditioners, liquid cooled heat exchangers, compressed air vortex tubes, etc. In the
solutions section of this document some of the more practical thermal management solutions will be considered
for Panduit Zone Enclosures.

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Summary of Contents for Panduit Z23U-624

  • Page 1 This application guide gives an overview of key design considerations for thermal management solutions to mitigate these thermal factors for Panduit’s zone enclosures. The capabilities of the various thermal management solutions are discussed and guidelines for recommended solutions are provided.
  • Page 2: Information Gathering

    Solutions The air temperature surrounding the active equipment is affected not only by the heat load (power used) of the active equipment, but the size of the enclosure, the thermal resistance between the chassis of the active equipment and the air, the construction material of the enclosure and the air temperature surrounding the outside of the enclosure.
  • Page 3 Passive Natural Convection Cooling (Sealed Enclosure) Heat is lost to the ambient air in all directions (outside of the enclosure). Air heated by the Active Equipment flows upward toward the top of the enclosure. Cooled air (heat lost to the ambient) flows back Active towards the bottom of Equipment...
  • Page 4 4. Figure 3 provides a guide for a sealed Panduit Z23 enclosure heat dissipation for various external ambient temperatures 5. For outdoor deployments a 150-watt heater will increase the internal temperature of a sealed Panduit Z23 enclosure by 15°C above the external ambient temperature.
  • Page 5 7. Figure 4 provides the heat dissipation guide for a Panduit Z23 enclosure heat dissipation with a HF09 fan for various external ambient temperatures with the IP54 filter kit. 8. Figure 8 provides the heat dissipation guide for a Panduit Z23 enclosure with a power shield and an HF05 fan with the IP54 filter kit.
  • Page 6 Figure 4: Z23 enclosure thermal guideline – fan assisted. The HF09 Fan is available separately from Pentair. HF09 70 CFM (119 m /hr.) Side-Mount Filter Fans 7.28 4.15 [185] 8.21 [105] 4.69 [209] 3.34 [119] [85] 7.28 [185] 8.21 6.97 [208] [177] ø...
  • Page 7 Figure 7: Approximate location for the HF09 fan and vent cutouts. The white lines give a relative indication of the space required for the fan and the dimensions show the location for the cutouts to install the fan and vent.
  • Page 8 Figure 8: Z23 enclosure thermal guideline – fan assisted. The HF05 fan is available separately from Pentair. HF06 35 CFM (59 m /hr.) Side-Mount Filter Fans 5.24 3.98 [133] [101] 4.59 6.15 [119] [157] 3.13 [81] 5.24 6.15 [133] [158] 4.92 [125] ø...
  • Page 9 Figure 10: Approximate location for the HF05 fan and vent cutouts. The white lines give a relative indication of the location for the fan and the dimensions show the location for the cutouts to install the fan and vent. The starting location is the same as the HF09 fan only the hole dimensions are smaller.
  • Page 10 6. The graph following (figure 11) provides a heat dissipation guide for a Panduit Z23 enclosure with a T15 air conditioner. 7. For outdoor deployments a 150-watt heater will increase the internal temperature of a Panduit Z23 enclosure by 15 °C above the external ambient temperature.
  • Page 11 Figure 11: Z23 enclosure thermal guideline – T15 air conditioner is available separately from Pentair. The outdoor model is equipped with a 150-watt heater. The maximum ambient operating temperature for the T15 is 55°C. Therefore the upper curves truncate at 55°C outside ambient temperature. Mounting Cutout Dimensions 7.50 ø0.312(4)
  • Page 12 Figure 13: Z23 shown with T15 AC unit. Note the recommended mounting location low, on the hinge side.
  • Page 13 Figure 14: Shows the location of the cutout for the T15 AC unit on the Z23 enclosure. The cutout starts approximately 12 inches from the bottom of the enclosure to allow the discharge duct to just clear the accessory bracket above it and the power shield below (not shown). This location will allow the power shield to be removed from the enclosure with the T15 unit installed.
  • Page 14 Figure 15: Interior view showing the location of the T15 discharge with the mounting bracket on the interior of the Z23 enclosure. The bracket needs to be removed to access the upper mounting holes for the T15. The discharge duct sits above the power shield (not shown).
  • Page 15 1. Follow vendor recommendations for minimum clearances around active equipment (e.g. 2" for convection cooled switches). 2. Figure 17 provides a guide for a Panduit Z22x enclosure heat dissipation for various external ambient temperatures. Figure 17: Z22 enclosure thermal guideline – sealed.
  • Page 16 Panduit Difference Panduit is committed to delivering a consistently high level of quality and service the world over. With a presence in more than 100 countries, local Panduit sales representatives and technical specialists offer guidance and support that bring value to your business. Our global supply chain, which includes manufacturing, customer service, logistics, and distribution partners, provides prompt response to your inquiries and streamlines delivery to any worldwide destination.