SEW-Eurodrive MOVIMOT MM-D Series Operating Instructions Manual
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SEW-Eurodrive MOVIMOT MM-D Series Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
®
MOVIMOT
MM..D
With DRS/DRE/DRP AC Motor
Edition 01/2011
17068428 / EN

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Summary of Contents for SEW-Eurodrive MOVIMOT MM-D Series

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVIMOT MM..D With DRS/DRE/DRP AC Motor Edition 01/2011 17068428 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 5 Safety Notes ......................6 Preliminary information ................6 General information ..................6 Target group ....................6 Designated use ................... 7 Transportation, storage ................7 Installation ....................

  • Page 4: General Information

    The enclosed CD or DVD contains PDF files of the additional operating instructions ® as well as further MOVIMOT MM..D documentation. • All SEW-EURODRIVE’s technical documentation is available for download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.de. Compact Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor...

  • Page 5: Structure Of The Safety Notes

    General Information Structure of the safety notes Structure of the safety notes 1.2.1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes. Signal word Meaning Consequences if disregarded...

  • Page 6: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 7: Designated Use

    Safety Notes Designated use Designated use ® MOVIMOT inverters are components intended for installation in electrical systems or machines. ® In case of installation in machines, startup of MOVIMOT inverters (i.e. start of desig- nated operation) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC.

  • Page 8: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live ® MOVIMOT drive inverters (e.g. BGV A3). Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation.

  • Page 9: Type Designation

    Type Designation ® Type designation of MOVIMOT drive Type Designation ® Type designation of MOVIMOT drive 3.1.1 Nameplate ® The following figure gives an example of a nameplate of a MOVIMOT drive. The name- plate is attached to the motor. 76646 Bruchsal/Germany RF47DRE90L4BE2/MM15/MO 01.300123457.0002.06...

  • Page 10: Type Designation Of Movimot ® Inverter

    Type Designation ® Type designation of MOVIMOT inverter ® Type designation of MOVIMOT inverter 3.2.1 Nameplate ® The following figure gives an example of a nameplate of a MOVIMOT inverter: 02 / 08 444 Status: 10 12 -- A -- -- 10 10 12 Type : MM15D-503-00 P# : 18215033...

  • Page 11: Type Designation Of The Variant "Mounted Close To The Motor

    Type Designation Type designation of the variant "mounted close to the motor" Type designation of the variant "mounted close to the motor" 3.3.1 Nameplate ® The following illustration shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate: MM15D-503-00/0/P21A/RO1A/APG4 457921547 3.3.2...

  • Page 12: Mechanical Installation

    Mechanical Installation ® MOVIMOT gearmotor installation Mechanical Installation ® MOVIMOT gearmotor installation 4.1.1 General information • Observe the general safety notes. • Strictly observe all instructions as to the technical data and the permissible condi- tions regarding the place of installation. ®...
  • Page 13 Mechanical Installation ® MOVIMOT gearmotor installation ® 4.1.3 Installing MOVIMOT NOTICE ® Loss of warranted degree of protection if the MOVIMOT inverter is installed incor- rectly or not at all. ® Damage to the MOVIMOT inverter. ® • If you remove the MOVIMOT inverter from the connection box, you must protect it from moisture and dust.

  • Page 14: Installation Of The Movimot ® Inverter Close To The Motor

    Mechanical Installation ® Installation of the MOVIMOT inverter close to the motor ® Installation of the MOVIMOT inverter close to the motor ® The following figure shows the mounting dimensions for installing the MOVIMOT verter close to the motor: 458277771 Size Type MM03D503-00 –...

  • Page 15: Tightening Torques

    Mechanical Installation Tightening torques Tightening torques ® 4.3.1 MOVIMOT inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) working diago- nally across. 458577931 4.3.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 458570379 4.3.3 Cable glands...
  • Page 16 Mechanical Installation Tightening torques 4.3.5 Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in). 322786187 4.3.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 458605067 [1] 0.8 –...

  • Page 17: Electrical Installation

    • SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). The use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.
  • Page 18 > 3.5 mA can occur. • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec- tion against contact, observe the note above in accordance with EN 61800-5-1.
  • Page 19 Electrical Installation Installation instructions 5.1.5 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 20 For detailed information on EMC compliant installation, refer to the publication "Elec- tromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. With respect to the EMC regulation, frequency inverters cannot be operated as stand- alone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system.
  • Page 21 Electrical Installation Installation instructions 5.1.10 Field wiring power Note the following points for UL-compliant installation: terminals • Only use copper conductors with a thermal rating of 60/75 °C. • The permitted tightening torque of the power terminals is 1.5 Nm (13 Ib.in). Short circuit cur- Suitable for use on a circuit capable of delivering not more than 200,000 rms rent rating...

  • Page 22: Connection Of The Movimot ® Drive

    Electrical Installation ® Connection of the MOVIMOT drive ® Connection of the MOVIMOT drive Functions of the CW/stop and CCW/stop terminals in binary control mode: F11/F12/F13 Direction of rotation Direction of rotation CW active CCW active ® MOVIMOT Functions of terminals f1/f2: BE/BR [2] [3] [4] Setpoint f1 active...

  • Page 23: Connection Between Movimot ® And Motor When Mounted Close To The

    If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable. ® Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT inverter with the motor. ® The following designs are possible on the MOVIMOT side: •...
  • Page 24 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the The APG4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design ® MOVIMOT ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cable 0 817 948 4 0 816 208 5...
  • Page 25 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the 5.3.1 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part no. 0 186 742 3 and 0 817 948 4 and the corresponding motor terminals of the DR motor: DR motor terminal Wire color/hybrid cable designation Black/U1...

  • Page 26: Pc Connection

    Electrical Installation PC connection PC connection ® MOVIMOT drives are equipped with an X50 diagnostics interface (RJ10 plug connec- tor) for startup, configuration and service. ® The diagnostics interface [1] is located under the screw plug on top of the MOVIMOT inverter.

  • Page 27: Easy" Startup

    "Easy" Startup Important notes on startup "Easy" Startup Important notes on startup INFORMATION You must comply with the general safety notes in chapter "Safety Notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. •...

  • Page 28: Description Of Control Elements

    "Easy" Startup Description of control elements Description of control elements 6.2.1 Setpoint potentiometer f1 NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiom- eter or the X50 diagnostics interface are installed incorrectly or not at all. ®...
  • Page 29 "Easy" Startup Description of control elements 6.2.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.

  • Page 30: Description Of The Dip Switches S1

    "Easy" Startup Description of the DIP switches S1 Description of the DIP switches S1 6.3.1 DIP switches S1/1 – S1/4 ® Selecting the RS-485 address of the MOVIMOT drive via binary coding Decimal address S1/1 – – – – – –...
  • Page 31 DRS100LC4/.. DRE132S4/.. MM40D-503-00.. – – – DRP132M4/.. 1) On request, SEW-EURODRIVE provides the motor assignment of motors with 230/400 V, 60 Hz or 266/ 460 V, 60 Hz. 6.3.4 DIP switch S1/7 Setting the maximum PWM frequency ® • When DIP switch S1/7 is set to "OFF", MOVIMOT operates with PWM frequency of 4 kHz.

  • Page 32: Description Of Dip Switches S2

    "Easy" Startup Description of DIP switches S2 Description of DIP switches S2 6.4.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch 2/1 must be set to "OFF". • When using the optional brake, the DIP switch 2/1 must be set to "ON". Motor Standard brake [type] Optional brake [type]...
  • Page 33 "Easy" Startup Description of DIP switches S2 6.4.2 DIP switch S2/2 Brake release without enable When DIP switch S2/2 is set to "ON", it is possible to release the brake even if there is no drive enable. Binary control In binary control, the brake can be released by setting the signal at terminal f1/f2 X6:7,8 functions subject to the following preconditions: Terminal status...
  • Page 34 "Easy" Startup Description of DIP switches S2 RS-485 control In RS-485 control, the brake is released via the control word: functions Master ® MOVIMOT 329547915 PO = Process output data PI = Process input data PO1 = Control word PI1 = Status word 1 PO2 = Speed [%] PI2 = Output current PO3 = Ramp...
  • Page 35 "Easy" Startup Description of DIP switches S2 Setpoint selection Setpoint selection in binary control depending on the state of terminal f1/f2 X6: 7,8: for binary control Enable status Terminal f1/f2 X6:7,8 Active setpoint Unit enabled Terminal f1/f2 X6:7,8 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 X6:7,8 = "1"...

  • Page 36: Startup With Binary Control

    "Easy" Startup Startup with binary control Startup with binary control WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply. Severe or fatal injuries.
  • Page 37 "Easy" Startup Startup with binary control 5. Set the 2nd speed at switch f2 (active when terminals f1/f2 X6, 7, 8 = "1"). Switch f2 Detent setting Setpoint f2 [Hz] INFORMATION The first speed can be changed infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside.

  • Page 38: Supplementary Notes For Installation Close To The Motor

    "Easy" Startup Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the following notes: 6.6.1 Checking the connection type of the connected motor ®...
  • Page 39 Supplementary notes for installation close to the motor • For control via binary signals, SEW-EURODRIVE recommends that you connect the TH in series with the "Ready signal" relay (see the following illustration). – The ready signal must be monitored by an external controller.
  • Page 40 "Easy" Startup Supplementary notes for installation close to the motor • For brakemotors with BEM option and external braking resistor, the external brak- ing resistor BW and the brake must be connected as follows. BE/BR 640731915 ® 6.6.5 Mounting the MOVIMOT inverter in the field distributor Follow the instructions in the corresponding fieldbus manuals when mounting the ®...

  • Page 41: Easy" Startup With Rs-485 Interface/Fieldbus

    "Easy" Startup with RS-485 Interface/Fieldbus Important notes on startup "Easy" Startup with RS-485 Interface/Fieldbus Important notes on startup INFORMATION You must comply with the general safety notes in chapter "Safety Notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.

  • Page 42: Startup Procedure

    "Easy" Startup with RS-485 Interface/Fieldbus Startup procedure Startup procedure WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous volt- ages may still be present for up to one minute after disconnection from the power sup- ply. Severe or fatal injuries. ®...
  • Page 43 "Easy" Startup with RS-485 Interface/Fieldbus Startup procedure CW/stop CCW/stop Meaning Activated Not activated • Only CW direction of rotation is enabled • Setting setpoints for CCW rotation will stop the drive Not activated Activated • Only CCW direction of rotation is enabled •...

  • Page 44: Operation

    Operation Operating display Operation Operating display ® The status LED is located on the top of the MOVIMOT inverter. ® [1] MOVIMOT status LED 459759755 8.1.1 Meaning of the status LED states ® The three-color status LED indicates the operating and error states of the MOVIMOT inverter.

  • Page 45: Service

    Service Status and error display Service Status and error display 9.1.1 Meaning of the status LED ® The status LED is located on the top of the MOVIMOT inverter. ® The three-color status LED indicates the operating and error states of the MOVIMOT inverter.
  • Page 46 Service Status and error display LED status Error code/unit Description color status 6x flashing, Error 06 Mains phase failure break Error 81 Start condition Error 82 Output phases interrupted 1) Only in hoist applications Status LED flash codes Flashing steadily: LED 600 ms on, 600 ms off Flashing evenly, fast: LED 100 ms on, 300 ms off...
  • Page 47 Service Status and error display Error Cause Solution Error code 07 Ramp time too short. Extend the ramp time DC link voltage too high Reset the error by switching off the DC 24 V supply voltage or resetting the error. Faulty connection between Check the braking resistor/brake coil connection.
  • Page 48 Service Status and error display Error Cause Solution Error code 43 Communication timeout during Check/establish communication link between RS- ® cyclical communication via RS- 485 master and the MOVIMOT inverter. communication timeout 485. Check the number of slaves connected to the RS- ®...

  • Page 49: Unit Replacement

    Service Unit replacement Error Cause Solution Error code 91 Timeout between the fieldbus Check/re-establish the communication link between ® ® interface and the MOVIMOT the fieldbus interface and the MOVIMOT inverter. Communication timeout bus ® inverter. The fieldbus interface reports the error only to the module –...
  • Page 50 Service Unit replacement ® 4. Unlock the Drive ID module of the new MOVIMOT inverter and pull it out carefully. 519203595 ® 5. Unlock the Drive ID module of the previous MOVIMOT inverter as well and pull it out carefully. ®...

  • Page 51: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,027 SRVVLEO\ LQ FRQQHFWLRQ ZLWK $& PRWRU DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&...
  • Page 52 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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