TriangleTube PRESTIGE Solo PA 80 Installation & Maintenance Manual
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TriangleTube PRESTIGE Solo PA 80 Installation & Maintenance Manual

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Download this manual See also: User's Information Manual, Instruction and Installation Manual
Installation & Maintenance Manual
•
Customer must register unit within thirty (30) days of installation in order to gain warranty coverage. See Warranty Card
for details.
•
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed immediately against
the transportation company by the consignee.
•
Leave all documentation received with appliance with the owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may result causing
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Revision date : 03/15/18
PRESTIGE
NOTICE
WARNING
substantial property damage, serious injury, or death.
FOR YOUR SAFETY
A1005229 - 664A0700 • B
Solo
PA 80, 110, 155, 175, 250, 299, 399

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  • Page 1 Installation & Maintenance Manual PRESTIGE Solo PA 80, 110, 155, 175, 250, 299, 399 NOTICE • Customer must register unit within thirty (30) days of installation in order to gain warranty coverage. See Warranty Card for details. • When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee.
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS PRODUCT AND SAFETY INFORMATION ................XI CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS ............1 1.1. Code Compliance ..........................1 1.2. Determining Product Location ....................... 1 1.3. Boiler Freeze Protection Feature ....................2 1.4. Boiler Replacement.........................2 1.5. Recommended Clearances ......................2 1.6.
  • Page 4 TABLE OF CONTENTS CHAPTER 4 - BOILER PIPING ................... 13 4.1. General Piping Requirements ...................... 13 4.2. Pressure Relief Valve ........................13 4.3. Boiler Air Vent ..........................14 4.4. Low Water Cutoff Device ......................14 4.5. Additional Limit Control ........................ 15 4.6.
  • Page 5 TABLE OF CONTENTS CHAPTER 8 - EXTERNAL WIRING ..................35 8.1. General Requirements ......................... 35 8.2. Line Voltage Connections ......................35 8.3. Circulator Wiring .......................... 35 8.4. Flame Status & Alarm Wiring ...................... 35 8.5. Low Voltage Connections ......................36 8.6. Thermostat Wiring ........................
  • Page 6 TABLE OF CONTENTS CHAPTER 10 - START-UP PREPARATION ................55 10.1. Boiler System Fluid Requirements ..................... 55 10.1.1 Boiler Fluid pH Level 6.0 to 8.0 ..................55 10.1.2 Boiler Fluid Hardness Less Than 7 Grains .................55 10.1.3 Chlorinated Water .......................55 10.1.4 Flush Boiler to Remove Sediment ..................55 10.1.5 Cleaning of Old Boiler/System: ..................55 10.1.6 Cleaning of New Boiler/System: ..................55 10.1.7 Check and Test Antifreeze ....................
  • Page 7 TABLE OF CONTENTS CHAPTER 16 - MAINTENANCE SCHEDULES ..............71 16.1. Service Technician ........................71 16.2. Owner Maintenance ........................71 CHAPTER 17 - MAINTENANCE PROCEDURES ..............73 17.1. Service Technician Maintenance Procedures ................73 17.2. Reported Problems ........................73 17.3. Check Surrounding Area ......................73 17.4.
  • Page 8 INDEX OF ILLUSTRATIONS AND TABLES Fig. 1 - All Combustion Air from adjacent Indoor Spaces through Indoor Combustion Openings ..5 Fig. 2 - All Combustion Air from Outdoors Through One Permanent Air Opening .......5 Fig. 3 - All Combustion Air from Outdoors Through Ventilated Attic .............6 Fig.
  • Page 9 INDEX OF ILLUSTRATIONS AND TABLES Fig. 38 - PRESTIGE Solo Control & Display Enclosures ............... 88 Fig. 39 - Front View PRESTIGE Solo 80/110 ..................90 Fig. 40 - Right Side View PRESTIGE Solo 80/110 ................. 91 Fig. 41 - Front View PRESTIGE Solo 155/175/250 ................92 Fig.
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  • Page 11: Product And Safety Information

    PRODUCT AND SAFETY INFORMATION IMPORTANT SAFETY INFORMATION FOR DANGER THE HOMEOWNER AND THE INSTALLER • Do not use this appliance if any part has been under This manual contains important information with respect to the water. Immediately call a qualified service technician installation, starting up and maintenance of the appliance.
  • Page 12 • Triangle Tube reserves the right to change the technical characteristics, components and features of its products without prior notice. Check for an updated version of this manual at www.triangletube.com.

  • Page 13: Chapter 1 - Pre-Installation Requirements

    CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS 1.1. Code Compliance 1.2. Determining Product Location The PRESTIGE Solo must be installed by a qualified in- NOTICE staller in accordance with the following: • All applicable local, state, national and provin- The PRESTIGE Solo is certified for indoor, cial codes, ordinances, regulations and laws.

  • Page 14: Boiler Freeze Protection Feature

    CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS • Boiler piping must be a minimum 1/4 inch from 1.3. Boiler Freeze Protection Feature combustible materials. The ACVMax boiler management system has a freeze • Reference the PRESTIGE Vent Supplement for protection feature built in. This feature monitors the vent pipe clearance requirements.

  • Page 15: Chapter 2 - Combustion Air & Venting

    CHAPTER 2 - COMBUSTION AIR & VENTING Potential contaminating products 2.1. Combustion Air Contamination • Spray cans containing chloro/fluorocarbons • Permanent Wave Solutions WARNING • Chlorinated wax • Chlorine based swimming pool chemicals / If the PRESTIGE Solo combustion air inlet is cleaners located in an area likely to cause or contain •...

  • Page 16: Ventilation And Combustion Air Requirements - Direct Vent

    CHAPTER 2 - COMBUSTION AIR & VENTING 2.2. Ventilation and Combustion Air Require- 2.3. Ventilation and Combustion Air Require- ments - Direct Vent ments - Category IV A Direct Vent appliance utilizes uncontaminated out- A Category IV appliance utilizes uncontaminated indoor door air piped directly to the appliance for combustion.

  • Page 17: Methods Of Accessing Combustion Air Into A Space - Category Iv

    CHAPTER 2 - COMBUSTION AIR & VENTING 2.4. Methods of Accessing Combustion Air 2.4.2. Outdoor Combustion Air Into A Space - Category IV BEST PRACTICE 2.4.1. Indoor Combustion Air Isolating the combustion appliance room from the rest of the building and bringing in uncon- NOTICE taminated outside air for combustion and ven- tilation is always preferred.

  • Page 18: Combination Of Indoor And Outdoor Combustion Air

    CHAPTER 2 - COMBUSTION AIR & VENTING • Where communicating with the outdoors is • Two Permanent Opening Method. Two permanent through horizontal ducts, each opening shall have openings, one commencing within 12 in. of the top a minimum free area of not less than 1 sq.in./2000 and one commencing within 12 in.

  • Page 19: Removal Of An Existing Boiler From A Common Vent System

    CHAPTER 2 - COMBUSTION AIR & VENTING 1. Seal any unused openings in the common venting BEST PRACTICE system. 2. Visually inspect the venting system for proper size In order to reduce the potential risks associat- and horizontal pitch and determine there is no ed with indoor contaminates (see list in Section blockage or restriction, leakage, corrosion and other 2.1 on page 3), flammable vapors and tight...

  • Page 20: Carbon Monoxide Detector Installation

    CHAPTER 2 - COMBUSTION AIR & VENTING 2.7. Carbon Monoxide Detector Installation a. In the event that the side wall horizontally vent- ed gas fueled equipment is installed in a crawl Triangle Tube requires the installation of a minimum space or an attic, the hard wired carbon mon- of two (2) hard wired carbon monoxide detectors with oxide detector with alarm and battery back-up may be installed on the next adjacent floor lev-...

  • Page 21: Manufacturer Requirements - Gas Equipment Venting System Provided

    CHAPTER 2 - COMBUSTION AIR & VENTING 2.8.6 Manufacturer Requirements - Gas Equip- 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided. ment Venting System Provided. When the manufacturer of Product Approved side wall When the manufacturer of a Product Approved side horizontally vented gas equipment provides a venting wall horizontally vented gas fueled equipment does system design or venting system components with the...
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  • Page 23: Chapter 3 - Unit Preparations

    CHAPTER 3 - UNIT PREPARATIONS 3.1. Handling Instructions 3.3. Wall Mounting Guidelines The wall-mounting bracket is designed for stud spac- ing of 12 inch or 16 inch on centers. For unconvention- The PRESTIGE Solo is generally easier to handle and al stud spacing, a solid / secure mounting surface must maneuver once removed from the shipping carton.

  • Page 24: Stud Walls - Installation

    CHAPTER 3 - UNIT PREPARATIONS 3.4. Stud Walls - Installation 3.5. Wall Bracket Installation - Solid Walls 3.4.1 PRESTIGE Solo 80/110/155/175/250 1. Locate the general area of the boiler installation. 2. Place the wall-mounting bracket on the wall ensur- 1. Locate the studs in the general area of the boiler ing the upper edge of the bracket is away from the installation.

  • Page 25: Chapter 4 - Boiler Piping

    CHAPTER 4 - BOILER PIPING 4.1. General Piping Requirements 4.2. Pressure Relief Valve 1. The PRESTIGE Solo is supplied with a 30 psi pressure • All plumbing must meet or exceed all local, state relief valve and must be piped using the PRV con- and national plumbing codes.

  • Page 26: Boiler Air Vent

    CHAPTER 4 - BOILER PIPING 4.4. Low Water Cutoff Device 4.3. Boiler Air Vent • The PRESTIGE Solo is equipped with a factory in- NOTICE stalled pressure sensor type Low Water Cut Off This boiler is supplied with a special automat- (LWCO).

  • Page 27: Additional Limit Control

    CHAPTER 4 - BOILER PIPING 4.6. Backflow Preventer 4.5. Additional Limit Control • Use a backflow preventer valve in the make-up wa- If a separate Low Water Cut Off (LWCO) is required by ter supply to the unit as required by local codes. the local jurisdiction or when the boiler is installed above the system piping, the following guidelines 4.7.

  • Page 28: Expansion Tank And Makeup Water

    CHAPTER 4 - BOILER PIPING 4.8. Expansion Tank and Makeup Water 4.8.1 Diaphragm Expansion Tank Ensure the expansion tank is properly sized for the boiler Always install an automatic air vent on top of the air volume, (3 gallons [12 L] for the PRESTIGE Solo 80/110, separator to remove residual air from the system.

  • Page 29: Circulator

    CHAPTER 4 - BOILER PIPING 4.9. Circulator 4.13. System Piping - Zone Valves A circulator with flow check must be utilized with the Connect the PRESTIGE Solo to the system piping as PRESTIGE Solo. The circulator, when wired directly to shown in Fig.

  • Page 30: Fig. 9 - System Piping - Zoning With Zone Circulators

    CHAPTER 4 - BOILER PIPING PRESET PUMP CONFIGURATION 4 Heat Call Pump 4 Pump 3 DHW Pump CH Pump NOTICE Consult the PRESTIGE ACVMax Control Supplement for information on setting the re- quired Preset Pump Configuration. External Limit Mix Sensor Low Voltage Terminals Line Voltage Terminals Terminals...

  • Page 31: Fig. 10 - System Piping - Zoning With Zone Valves

    CHAPTER 4 - BOILER PIPING PRESET PUMP CONFIGURATION 3 Heat Call Pump 4 Pump 3 DHW Pump CH Pump NOTICE Consult the PRESTIGE ACVMax Control Supplement for information on setting the re- quired Preset Pump Configuration. External Limit Mix Sensor Low Voltage Terminals Line Voltage Terminals Terminals...

  • Page 32: Fig. 11 - System Piping - Multiple Zone Valve With Single System/Boiler Circulator

    CHAPTER 4 - BOILER PIPING PRESET PUMP CONFIGURATION 3 Heat Call Pump 4 Pump 3 DHW Pump CH Pump NOTICE Consult the PRESTIGE ACVMax Control Supplement for information on setting the re- quired Preset Pump Configuration. External Limit Mix Sensor Low Voltage Terminals Line Voltage Terminals Terminals...

  • Page 33: Fig. 12 - System Piping - Single Zone System With Single System/Boiler Circulator

    CHAPTER 4 - BOILER PIPING PRESET PUMP CONFIGURATION 1 Heat Call Pump 4 Pump 3 DHW Pump CH Pump NOTICE Consult the PRESTIGE ACVMax Control Supplement for information on setting the re- quired Preset Pump Configuration. External Limit Mix Sensor Low Voltage Terminals Line Voltage Terminals Terminals...

  • Page 34: Fig. 13 - Multiple Prestige Solo Boiler Piping - Primary / Secondary

    CHAPTER 4 - BOILER PIPING...

  • Page 35: System Piping - Radiant Heating

    CHAPTER 4 - BOILER PIPING 4.15. System Piping - Radiant Heating 4.16. System Piping - Special Application The heat exchanger design of the PRESTIGE Solo allows If the boiler is used in conjunction with a chilled water/ operation in a condensing mode. This feature requires medium system, the boiler and chiller must be piped in no regulation of the return water temperature back to parallel.
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  • Page 37: Chapter 5 - Installing Vent/Combustion Air & Condensate Drain

    CHAPTER 5 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN 5.1. Installing Vent and Combustion Air WARNING DANGER • Ensure installation of the condensate drain assembly included the metal wash- The PRESTIGE Solo must be vented and sup- er. Failure to comply could result in the plied with combustion air as shown in the assembly dislocating from the boiler.

  • Page 38: Fig. 14 - Condensate Drain Assembly

    CHAPTER 5 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN 8. Route the tube from the condensate drain assem- bly to a floor drain or condensate pump. WARNING The condensate drain assembly must remain NOTICE filled with water. Extended periods of non use or high temperature operation may allow When selecting and installing a condensate the water to evaporate.

  • Page 39: Chapter 6 - Gas Piping

    CHAPTER 6 - GAS PIPING 6.1. Gas Supply Piping Connection 7. Use pipe dope compatible with natural and pro- pane gases. Apply sparingly only to the male threads of pipe joints so that pipe dope does not NOTICE block gas flow. The gas supply piping must be installed in ac- cordance to all applicable local, state, national WARNING...

  • Page 40: Natural Gas

    CHAPTER 6 - GAS PIPING 6.2. Natural Gas WARNING 6.2.1 Pipe Sizing DO NOT adjust or attempt to measure gas valve outlet pressure. The gas valve is facto- Refer to Table 1 below for schedule 40 metallic pipe ry-set for the correct outlet pressure. This set- length and diameter requirements for natural gas, ting is suitable for natural gas and propane based on rated PRESTIGE Solo input (divide by 1,000 to...

  • Page 41: Propane Gas

    CHAPTER 6 - GAS PIPING 6.3. Propane Gas WARNING 6.3.1 Pipe Sizing DO NOT adjust or attempt to measure gas valve outlet pressure. The gas valve is facto- ry-set for the correct outlet pressure. This set- WARNING ting is suitable for natural gas and propane and requires no field adjustment.

  • Page 42: Fig. 16 - Gas Valve / Venturi Assembly - Prestige Solo 80-110

    CHAPTER 6 - GAS PIPING Venturi O-Ring Venturi Venturi Clip Gas Valve Orifice O-Ring Throttle Screw Offset Pressure Cover Screw Inlet Gas Pressure Port Fig. 16 - Gas Valve / Venturi Assembly - PRESTIGE Solo 80-110 Gas Valve Gasket Offset Pressure Cover Screw Orifice Throttle...

  • Page 43: Fig. 18 - Gas Valve / Venturi Assembly - Prestige Solo 299 /399 (Œ)

    CHAPTER 6 - GAS PIPING Note: Orifice, orifice o-ring and gas valve collar o-ring must be inserted into the bottom of the Gas Valve Collar before installing the collar onto the gas valve. Venturi Blower Assembly M5x12 Torx Orifice O-Ring Collar Screws (4) Orifice Gas Valve Collar O-Ring...
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  • Page 45: Chapter 7 - Internal Wiring

    CHAPTER 7 - INTERNAL WIRING 7.2. Fuse Locations WARNING ELECTRICAL SHOCK HAZARD. For your safe- • The ACVMax control module contains 3 internal ty, disconnect electrical power supply to the replaceable 5A fuses as shown in Figure 19 below. unit before servicing or making any electrical •...

  • Page 46: Fig. 21 - Prestige Solo Boiler Factory Wiring

    CHAPTER 7 - INTERNAL WIRING Prestige Solo Internal Wiring ACV MAX ACV MAX Display Control Board Cascade Slave Flame P4 Pump P3 Pump On / Off Switch DHW Pump CH Pump Power Supply Alarm Gas Valve Gas Valve Gas Valve Thermostat (Solo 299/399) (Solo 155/175/250)

  • Page 47: Chapter 8 - External Wiring

    CHAPTER 8 - EXTERNAL WIRING 8.1. General Requirements 8.3. Circulator Wiring 1. The circulator connections used will depend on All field wiring must comply with: the systems piping layout. See Fig. 9 on page 18 • National Electrical Code (ANSI/NFPA 70) for installa- through Fig.

  • Page 48: Low Voltage Connections

    CHAPTER 8 - EXTERNAL WIRING 8.6. Thermostat Wiring The Alarm output is typically used to provide lockout status to an external monitoring system. The Alarm The ACVMax control has two thermostat call inputs for output will provide 0VAC when the PRESTIGE Solo is multiple zone / temperature systems.

  • Page 49: Outdoor Sensor Wiring

    CHAPTER 8 - EXTERNAL WIRING 8.7. Outdoor Sensor Wiring 1. Remove the factory-installed brown jumper wire at the Manual Reset Limit terminals that will accept The Outdoor Reset function and Warm Weather Shut- the additional boiler limit. down (WWSD) features require the connection of the 2.

  • Page 50: Cascade Wiring

    CHAPTER 8 - EXTERNAL WIRING 8.12. Cascade Wiring Modbus communication will only occur if the external device is properly wired to the PRESTIGE Solo as follows: The ACVMax control includes the ability to operate up X7-1 = RS-485 – to six boilers together as one without the need for ex- X7-2 = RS-485 Ground ternal controllers.

  • Page 51: Fig. 25 - Typical Zone Panel Wiring To Prestige With Zone Circulators

    CHAPTER 8 - EXTERNAL WIRING PRESET PUMP CONFIGURATION 4 Heat Call Pump 4 Pump 3 DHW Pump CH Pump External Limit Mix Sensor Low Voltage Terminals Line Voltage Terminals Terminals Terminals Manual Auto System Modulation Outdoor Modbus Thermostat Sensor Signal Thermostat Sensor Sensor or...
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  • Page 53: Chapter 9 - Acvmax Operation

    CHAPTER 9 - ACVMAX OPERATION 9.1. ACVMax Navigation The ACVMax Boiler Management System is designed to be flexible yet easy to use. ACVMax monitors and con- Navigation is performed through four arrow buttons trols the PRESTIGE Solo to provide heat as efficiently UP, DOWN, LEFT, RIGHT with a center OK button for as possible.

  • Page 54: Acvmax Menu Structure

    CHAPTER 9 - ACVMAX OPERATION 9.2. ACVMax Menu Structure Home Screen Solo 186°F 156°F Target = 186°F DHW Demand EZ Setup CH / DHW Operation Select Language Boiler Information Heating Enabled Boiler Information Lockout History Select Language English Français Nederlands Español Italiano Deutsch...

  • Page 55: Home Screen

    CHAPTER 9 - ACVMAX OPERATION 9.3. Home Screen Main Icons of ACVMAX display • Central Heating - indicates information related The Home Screen presents status information in a very to central/space heating. user friendly way so that the current state of the boiler can be quickly accessed.

  • Page 56: Status Line Messages

    CHAPTER 9 - ACVMAX OPERATION 9.4. Status Line Messages DHW Setpoint Reached - The burner is not fired be- cause the supply/system water temperature exceeds the Standby - Indicates that the Prestige is ready to re- setpoint. The domestic circulator(s) continue(s) to oper- spond when a demand is received.

  • Page 57: Main Menu

    CHAPTER 9 - ACVMAX OPERATION 9.6. EZ Setup 9.5. Main Menu The EZ Setup menus provide a simple way to quick- The Main Menu can be entered from the Home Screen ly customize ACVMax for each installation. EZ Setup by pressing the OK button. prompts the user to make selections which allows the The menu system utilizes icons to represent each se- PRESTIGE Solo to be setup very quickly without search-...

  • Page 58: Heating Ez Setup

    CHAPTER 9 - ACVMAX OPERATION 9.7. Heating EZ Setup Heating EZ Setup allows the installer to quickly customize the central heating settings for the application. 9.7.1 Select CH Demand (No outdoor sensor connected) EZ Setup Select CH Demand prompts the installer to select how a CH De- Heating EZ Setup mand is generated.

  • Page 59: Select Ch Demand (Outdoor Sensor Connected)

    CHAPTER 9 - ACVMAX OPERATION 9.7.2 Select CH Demand (Outdoor sensor connected) EZ Setup Select CH Demand prompts the installer to select how a CH Demand is generated. Heating EZ Setup Thermostat & Outd. Curve – A central heating call from a thermostat or zone panel will enable the Prestige and the setpoint will vary with the outdoor temperature for central Select CH Demand heating calls.

  • Page 60: Domestic Hot Water Ez Setup

    CHAPTER 9 - ACVMAX OPERATION 9.8. Domestic Hot Water EZ Setup Domestic Hot Water EZ Setup allows the installer to quickly customize the Domestic Hot Water settings for the application Select DHW Demand prompts the installer to select how a DHW EZ Setup Demand is generated.

  • Page 61: Ez Setup Reset

    CHAPTER 9 - ACVMAX OPERATION 9.9. EZ Setup Reset EZ Setup EZ Setup Reset allows reset of all EZ Setup settings back to the orig- EZ Setup Reset inal factory defaults. See Chapter 13 on page 65 for the list of set- tings reset by this function.

  • Page 62: Ch/Dhw Operation

    CHAPTER 9 - ACVMAX OPERATION 9.11. CH/DHW Operation CH / DHW Operation CH/DHW Operation provides a simple way to enable/disable either the CH or the DHW function of the Prestige. Press the LEFT or RIGHT buttons to select the CH or DHW icon, then press OK to toggle between the enabled/disabled status.

  • Page 63: Information Items

    CHAPTER 9 - ACVMAX OPERATION 9.12.1 Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as the status Boiler Status line on the home screen. Heating Call Displays if a central heating call is present. DHW Call Displays if a domestic hot water call is present.

  • Page 64: Lockout Screen

    CHAPTER 9 - ACVMAX OPERATION Boiler Information Lockout History records the last eight lockouts. Six lines are dis- played on the Lockout History screen at one time. Each line contains a Lockout History lockout description followed by how long ago the lockout occurred. Press the UP or DOWN buttons to scroll through the items then press OK to select and get more details through the Lockout Details screen.

  • Page 65: Manual Reset Lockouts

    CHAPTER 9 - ACVMAX OPERATION 9.12.3 Manual Reset Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame Flame detected prior to ignition. High Boiler Temperature Boiler temperature has reached 210°F [99ºC] or 102°F [39°C]. Blower Speed Blower is not at correct speed or speed signal is not being received by control module.

  • Page 66: Automatic Reset Blocking Lockouts

    CHAPTER 9 - ACVMAX OPERATION 9.12.4 Automatic Reset Blocking Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration. Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit.

  • Page 67: Chapter 10 - Start-Up Preparation

    CHAPTER 10 - START-UP PREPARATION 10.1.3 Chlorinated Water NOTICE Do not use the PRESTIGE Solo to heat a swimming pool Requirements below must be met for warranty or spa directly. coverage of Prestige Solo heat exchangers. A thorough cleaning of any existing system, us- Maintain the chlorine level of the water at levels consid- ing approved heating system cleaning agents ered safe for drinking.

  • Page 68: Check And Test Antifreeze

    CHAPTER 10 - START-UP PREPARATION 10.1.7 Check and Test Antifreeze 10.2. Filling the Boiler System 1. Close the boiler drain valve located on the bottom For boiler systems containing antifreeze solutions, fol- of the unit and any manual or automatic air vents low the antifreeze manufacturer’s instructions in verify- in the system.

  • Page 69: Check For Gas Leaks

    CHAPTER 10 - START-UP PREPARATION 10.4. Check For Gas Leaks 10.6. Inspect Condensate Drain Assembly 1. Inspect and ensure the Condensate Drain Assembly WARNING is properly installed as described in Section 5.2 on page 25. • Prior to start-up and during initial oper- 2.
  • Page 70 FOR YOUR SAFETY, READ BEFORE OPERATING WARNING If you do not follow these instructions exactly, a fire or explosion may result, causing substantial property damage, serious injury, or death. A. This appliance does not have a pilot. It is equipped C.

  • Page 71: Chapter 11 - Start-Up Procedures

    CHAPTER 11 - START-UP PROCEDURES 11.1. Final Checks Before Start-Up 4. Is an external limit (if applicable) open? Ensure the external limit is reset to the closed position. Ø Read Chapter 9 on page 41 regarding the oper- 5. Are the gas supply valves open at the unit and me- ation of the ACVMax Boiler Management System.

  • Page 72: Check Gas Piping

    CHAPTER 11 - START-UP PROCEDURES 11.3.4 Check Gas Piping Manual Operation Check around the unit for gas odor following the proce- dure outlined in this manual on page 58. Released DANGER If any gas leaks are found or suspected, shut the unit down immediately.

  • Page 73: Measure Input - Natural Gas Only

    CHAPTER 11 - START-UP PROCEDURES 3. Press the OK button while CH & DHW Settings icon Table 3 - Throttle Screw Adjustment is highlighted. PA 155/175/250 Direction PA 80/110 299/399 4. Press the DOWN button to highlight the Boiler Set- Increase CO 2 Decrease CO 2 then press the OK button.
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  • Page 75: Chapter 12 - Outdoor Reset Control

    CHAPTER 12 - OUTDOOR RESET CONTROL 12.2. Wiring the Sensor The use of the outdoor reset function is required to optimize boiler efficiency, see notice below. If the 1. Connect 18 AWG 2-wire cable or similar to the out- outdoor sensor is not installed before turning on the door sensor.
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  • Page 77: Chapter 13 - External Modulating Control

    CHAPTER 13 - EXTERNAL MODULATING CONTROL 13.2. ACVMax Programming The PRESTIGE Solo can directly accept an analog 0-10 VDC signal from an external modulating boiler The ACVMax control module must be programmed to controller to control the firing rate. accept the 0-10 VDC signal from the external modulat- ing boiler control.
  • Page 78 CHAPTER 13 - EXTERNAL MODULATING CONTROL Factory ACVMax Settings (cont’d) FACTORY MINIMUM MAXIMUM DHW SETTING EZ SETUP RESET INSTALLER RESET DEFAULT SETTING SETTING DHW Operation Enabled Demand Type Thermostat DHW Boiler Setpoint 168°F [76°C] 96°F [35°C] 188°F [87°C] DHW Setpoint 140°F [60°C] 68°F [20°C] 168°F [75°C]...

  • Page 79: Chapter 14 - Check-Out Procedures

    CHAPTER 14 - CHECK-OUT PROCEDURES q Measured the rate of input on Natural Gas as out- lined in Section 11.3.6 on page 61. NOTICE q Test high temperature limit as outlined in Section Perform the following check-out procedures 11.3.7 on page 61. as outlined and check off items as complet- q Checked the incoming gas pressure to the PRES- ed.
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  • Page 81: Chapter 15 - Installation Record

    CHAPTER 15 - INSTALLATION RECORD Ensure all manuals and other documents are returned to the Installation envelope and given to the owner for safekeeping. PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation:...
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  • Page 83: Chapter 16 - Maintenance Schedules

    CHAPTER 16 - MAINTENANCE SCHEDULES 16.1. Service Technician 16.2. Owner Maintenance At least on an annual basis the following maintenance Periodically: should be performed by a qualified service technician: • Check the area around the unit. General • Check and remove any blockage from the combus- tion air inlet and ventilation openings.
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  • Page 85: Chapter 17 - Maintenance Procedures

    CHAPTER 17 - MAINTENANCE PROCEDURES 17.1. Service Technician Maintenance Procedures • Re-install venturi inlet elbow and front jacket panel when completed. WARNING WARNING The PRESTIGE Solo must be inspected and ser- Do not use solvents to clean any of the burn- viced annually, preferably at the start of the er components.

  • Page 86: Check Ventilation Air Openings

    CHAPTER 17 - MAINTENANCE PROCEDURES 17.7. Check Ventilation Air Openings gravity circulation of air-saturated tank water back into the system. This device prevents air from bub- • Verify that all ventilation openings to the mechan- bling up through the water as it returns from the ical room or building are open and unobstructed.

  • Page 87: Check Ignition Cable And Ground Wiring

    CHAPTER 17 - MAINTENANCE PROCEDURES 17.13. Check Ignition Cable and Ground Wiring • Carefully remove the burner plate assembly from the heat exchanger. Ensure that the combustion • Inspect the ignition cable from the ignitor to the chamber 2-in-1 insulation is not damaged during ACVMax control module.

  • Page 88: Check Combustion Levels

    CHAPTER 17 - MAINTENANCE PROCEDURES 17.19. Check Combustion Levels • Re-assemble the blower onto the burner plate and reconnect the wiring harness connectors. Refer to Section 11.3.5 on page 60 for measuring • Reconnect the gas piping and wire harness to the combustion levels and burner adjustments.

  • Page 89: Chapter 18 - Replacement Parts

    Use only genuine Triangle Tube replacement parts to ensure warranty coverage and to avoid improper operation or damage to appliance. • Contact Triangle Tube at 856-228-8881 or www.triangletube.com for a list of distributors near you. Fig. 27 - PRESTIGE Solo 80/110 Jacket Components...

  • Page 90: Fig. 28 - Prestige Solo 155/175/250 Jacket Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 28 - PRESTIGE Solo 155/175/250 Jacket Components Item Part # Description PAJKT01 Front Jacket Panel (with insulation) PAJKT03 Left Side Jacket Panel (with insulation) PAJKT21 Right Side Jacket Panel (with insulation) PAJKT12 Top Panel PSRKIT21 Wall Mounting Bracket with Hardware...

  • Page 91: Fig. 29 - Prestige Solo 299/399 Jacket Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 29 - PRESTIGE Solo 299/399 Jacket Components Item Part # Description PAJKT15 Front Jacket Panel (with insulation) PAJKT16 Left Side Jacket Panel (with insulation) PAJKT22 Right Side Jacket Panel (with insulation) PAJKT17 Top Panel - Front PAJKT18 Top Panel - Rear PSRKIT21...

  • Page 92: Fig. 30 - Prestige Solo 80/110 Internal Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 30 - PRESTIGE Solo 80/110 Internal Components Item Part # Description PARKIT90 Heat Exchanger Body PTADPT07 Vent Outlet/Combustion Air Inlet Adapter PARKIT02 Polypropylene Vent Pipe PTRKIT123 Supply/Return Temperature Sensor PARKIT01 Flue Temperature Sensor PARKIT04 LWCO Pressure Sensor PARKIT05 Condensate Drain Assembly...

  • Page 93: Fig. 31 - Prestige Solo 155/175/250 Internal Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 31 - PRESTIGE Solo 155/175/250 Internal Components Item Part # Description PARKIT91 Heat Exchanger Body Solo 155 PARKIT92 Heat Exchanger Body Solo 175 PARKIT93 Heat Exchanger Body Solo 250 PTADPT07 Vent Outlet/Combustion Air Inlet Adapter PARKIT08 Polypropylene Vent Pipe PTRKIT122...

  • Page 94: Fig. 32 - Prestige Solo 299/399 (Œ) Internal Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 32 - PRESTIGE Solo 299/399 (Œ) Internal Components NOTICE See opposite page for part references...

  • Page 95: Fig. 33 - Prestige Solo 299/399 ( ) Internal Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 33 - PRESTIGE Solo 299/399 () Internal Components Item Part # Description PARKIT94 Heat Exchanger Body Solo 299 PARKIT95 Heat Exchanger Body Solo 399 PTADPT08 Vent Outlet/Combustion Air Inlet Adapter PARKIT09 Polypropylene Vent Pipe PARKIT78 Supply/Return Temperature Sensor PARKIT01...

  • Page 96: Fig. 34 - Prestige Solo 80/110 Burner Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 34 - PRESTIGE Solo 80/110 Burner Components Item Part # Description PARKIT12 Combustion Chamber 2-in-1 Insulation PARKIT14 Burner Head Assembly (with Gasket) PARKIT11 Blower Assembly (with Gasket) PARKIT18 Blower Clamp PARKIT19 Blower Gasket PARKIT15 Burner Plate Assembly PARKIT17 Gas Valve...

  • Page 97: Fig. 35 - Prestige Solo 155/175/250 Burner Components

    CHAPTER 18 - REPLACEMENT PARTS Fig. 35 - PRESTIGE Solo 155/175/250 Burner Components Item Part # Description PARKIT42 Combustion Chamber 2-in-1 Insulation - Solo 155 PARKIT52 Combustion Chamber 2-in-1 Insulation - Solo 175 & 250 PARKIT54 Burner Head Assembly (with Gasket) PARKIT51 Blower Assembly (with Gasket) - Solo 155 &...

  • Page 98: Fig. 36 - Prestige Solo 299/399 (Œ) Burner Components

    CHAPTER 18 - REPLACEMENT PARTS ΠFig. 36 - PRESTIGE Solo 299/399 ( ) Burner Components Item Part # Description PARKIT72 Combustion Chamber 2-in-1 Insulation PARKIT74 Burner Head Assembly (with Gasket) PARKIT71 Blower Assembly (with Gasket) PARKIT18 Blower Clamp PARKIT19 Blower Gasket PARKIT75 Burner Plate Assembly...

  • Page 99: Fig. 37 - Prestige Solo 299/399 ( ) Burner Components

    CHAPTER 18 - REPLACEMENT PARTS  Fig. 37 - PRESTIGE Solo 299/399 ( ) Burner Components Item Part # Description PARKIT72 Combustion Chamber 2-in-1 Insulation PARKIT74 Burner Head Assembly (with Gasket) TCRKIT16 Blower Assembly PARKIT18 Blower Clamp PARKIT19 Blower Gasket PARKIT75 Burner Plate Assembly TCRKIT18...

  • Page 100: Fig. 38 - Prestige Solo Control & Display Enclosures

    CHAPTER 18 - REPLACEMENT PARTS Fig. 38 - PRESTIGE Solo Control & Display Enclosures Item Part # Description PTRKIT109 Pressure Gauge PTSWI01 Power Switch PTSWI02 Power Switch Cover PARKIT101 Display Module PARKIT100 Control Module (Universal when used with PARKIT101) PAHNG01 Control Box Hinges...

  • Page 101: Chapter 19 - Product Specifications

    CHAPTER 19 - PRODUCT SPECIFICATIONS Shipping Boiler Net AHRI Fuel Input AFUE Weight Model Heating Capacity Rating Lbs / Kg Natural 16,000 - Solo 80 74,000 64,000 103 / 47 Propane 80,000 Natural 20,000 - Solo 110 102,000 89,000 103 / 47 Propane 110,000 Natural...

  • Page 102: Fig. 39 - Front View Prestige Solo 80/110

    CHAPTER 19 - PRODUCT SPECIFICATIONS Fig. 39 - Front View PRESTIGE Solo 80/110 3/4” NPSC Pressure 3” Combustion 3” Vent 1” NPT Boiler 1/2” NPT Gas 1” NPT Boil- Boiler Boiler Connection Relief Valve Air Inlet Outlet Return Connection er Supply Width Height Dimension...

  • Page 103: Fig. 40 - Right Side View Prestige Solo 80/110

    CHAPTER 19 - PRODUCT SPECIFICATIONS Fig. 40 - Right Side View PRESTIGE Solo 80/110 3/4” NPSC 3” Combustion Air Inlet & 1/2” NPT Gas Con- 1” NPT Boiler Connection Boiler Depth Pressure Relief Valve 3” Vent Outlet nection Return & Supply Dimension 11-1/4”...

  • Page 104: Fig. 41 - Front View Prestige Solo 155/175/250

    CHAPTER 19 - PRODUCT SPECIFICATIONS Fig. 41 - Front View PRESTIGE Solo 155/175/250 3/4” NPSC Pres- 3” Combustion Air 3” Vent 1-1/4” NPT 3/4” NPT Gas 1-1/4” NPT Boiler Boiler Boiler Connection sure Relief Valve Inlet Outlet Boiler Return Connection Supply Width Height...

  • Page 105: Fig. 42 - Right Side View Prestige Solo 155/175/250

    CHAPTER 19 - PRODUCT SPECIFICATIONS Fig. 42 - Right Side View PRESTIGE Solo 155/175/250 3/4” NPSC 3” Combustion Air Inlet & 3/4” NPT Gas 1-1/4” NPT Boiler Connection Boiler Depth Pressure Relief Valve 3” Vent Outlet Connection Return & Supply Dimension 11-5/16”...
  • Page 106 CHAPTER 19 - PRODUCT SPECIFICATIONS Œ Fig. 43 - Front View PRESTIGE Solo 299/399 ( NOTICE Overall dimensions are identical for Prestige Solo 299/399 (). 3/4” NPSC 4” Combustion Air 4” Vent 1-1/2” NPT 1” NPT Gas 1-1/2” NPT Boiler Boiler Connection Pressure Relief...
  • Page 107 CHAPTER 19 - PRODUCT SPECIFICATIONS Œ Fig. 44 - Right Side View PRESTIGE Solo 299/399 ( NOTICE Overall dimensions are identical for Prestige Solo 299/399 (). 3/4” NPSC 4” Combustion Air Inlet & 1” NPT Gas Con- 1-1/2” NPT Boiler Re- Connection Boiler Depth Pressure Relief Valve...

  • Page 108: Graph 1 - Pressure Loss Through Boiler - Taco Circulators

    CHAPTER 19 - PRODUCT SPECIFICATIONS Pressure Drop Comparison - Taco Flow Rate (GPM) Solo 80 Solo 110 Taco 005 Taco 007 Taco 0010 Taco 0012 Graph 1 - Pressure Loss Through Boiler - Taco Circulators Pressure Drop Comparison - Grundfos Flow Rate (GPM) Solo 80 Solo 110...

  • Page 109: Graph 3 - Pressure Loss Through Boiler - Taco Circulators

    CHAPTER 19 - PRODUCT SPECIFICATIONS Pressure Drop Comparison - Taco Flow Rate (GPM) Solo 155 Solo 175 Solo 250 Taco 0010 Taco 0011 Taco 0012 Graph 3 - Pressure Loss Through Boiler - Taco Circulators Pressure Drop Comparison - Grundfos Flow Rate (GPM) Solo 155 Solo 175...

  • Page 110: Graph 5 - Pressure Loss Through Boiler - Taco Circulators

    CHAPTER 19 - PRODUCT SPECIFICATIONS Pressure Drop Comparison - Taco Flow Rate (GPM) Solo 299 Solo 399 Taco 1400-20 Taco 0013 Taco 0012 Graph 5 - Pressure Loss Through Boiler - Taco Circulators Pressure Drop Comparison - Grundfos Flow Rate (GPM) Solo 299 Solo 399 Grundfos UP43-75F / UP50-75F...
  • Page 112 Additional quality water heating equipment available from Triangle Tube Maxi-Flo Pool and Spa Heat Exchangers • Constructed of high quality corrosion resistant stainless steel (AISI 316) or titanium • Specially designed built-in flow restrictor to assure maximum heat exchange • Compact and light weight •...

This manual is also suitable for:

Prestige solo pa 110Prestige solo pa 155Prestige solo pa 299Prestige solo pa 250Prestige solo pa 399Prestige solo pa 175

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