TriangleTube Prestige Excellence Installation And Maintenance Manual
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TriangleTube Prestige Excellence Installation And Maintenance Manual

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prestige
Excellence
Water Boiler
Part 1 of 2
(Part 2 begins on page 81)
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
NOTI E
tion in order to gain warranty coverage.
When receiving the PRESTIGE Excellence unit, any claims for damage or shortage in shipment must be
filed immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may
WARNING
result causing property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
M A N U A L
M A N U A L
FOR YOUR SAFETY
2011-61 Manual PRESTIGE Excellence - Revised 5/29/12

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Summary of Contents for TriangleTube Prestige Excellence

  • Page 1 NOTI E tion in order to gain warranty coverage. When receiving the PRESTIGE Excellence unit, any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. Leave all documentation received with appliance with owner for future reference.
  • Page 2 WARNING This manual outlines the requirements for installation of the PRESTIGE Excellence. Those requirements include Boiler Piping, Venting/Combustion Air, Start-Up and Maintenance. For detailed instructions regarding the installation of the vent/combustion air system reference the PRESTIGE Vent Supplement and/or the various optional vent kit instructions.

  • Page 3: Table Of Contents

    Table of Contents PRODUCT AND SAFETY INFORMATION Definitions........... 1 Product and Safety Information .
  • Page 4 Table of Contents Boiler System Piping Applications....... . 16 Expansion Tank and Makeup Water ....... 16-17 Diaphragm Expansion Tank .
  • Page 5 Table of Contents Low Voltage Connections........31 Thermostat Wiring .
  • Page 6 Final Checks Before Start-Up........56 PRESTIGE Excellence Start-Up ....... . . 56 If PRESTIGE Excellence does Not Start Correctly .
  • Page 7 Table of Contents SECTION XVII - MAINTENANCE PROCEDURES Maintenance Procedures Reported Problems ........66 Check Surrounding Area.

  • Page 8: Definitions

    Product & Safety Information Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER NOTI E Indicates the presence of a hazardous Indicates special instructions on installa- situation which, if ignored, will result in tion, operation or maintenance, which death, serious injury or substantial...

  • Page 9: Product And Safety Information

    Product & Safety Information DANGER WARNING Do not use this appliance if any part Should overheating occur or the gas has been under water. Immediately call supply fails to shut off, turn OFF the a qualified service technician to inspect manual gas control valve external to the appliance and to replace any part of the appliance.

  • Page 10: Section I - Pre-Installation Items

    This product must be installed in accordance to Ensure the area chosen for the installation of the the following: PRESTIGE Excellence is free of any com- All applicable local, state, national and bustible materials, gasoline and other flammable provincial codes, ordinances, regula- liquids.

  • Page 11: Recommended Clearances

    Pre-Installation Items Boiler Piping - 1/4 inch from com- Residential Garage Installations bustible materials. When installing the PRESTIGE Excellence in a Reference the appropriate vent supple- residential garage, the following special precau- ment for clearance requirements. tions per NFPA 54/ANSI Z223.1 must be taken:...

  • Page 12: Section Ii - Combustion Air And Venting

    WARNING Chlorine-type bleaches, detergents, and cleaning solvents found in household Do not operate a PRESTIGE Excellence laundry rooms if its combustion air inlet is located near a laundry room or pool facility. These Adhesives used to fasten building prod-...

  • Page 13: Ventilation And Combustion Air Requirements - Direct Vent

    For Direct Vent installations, involving only BEST PRACTICE the PRESTIGE Excellence, in which the mini- mum service clearances are maintained as list- In order to reduce the potential risks ed on page 4, no ventilation openings are associated with indoor contaminates required.

  • Page 14: Methods Of Accessing Combustion Air Into A Space - Category Iv

    Combustion Air and Venting Methods of Accessing Combustion Air Into A The minimum dimension of air open- Space - Category IV ings shall be not less than 3 inches. Combining spaces in different stories. Indoor Combustion Air The volumes of spaces in different sto- ries shall be considered as communicat- NOTI E ing spaces where such spaces are con-...
  • Page 15 Combustion Air and Venting Fig. 2: All Combustion Air from Outdoors Fig. 3: All Combustion Air from Outdoors Through One Permanent Air Through Ventilated Attic Opening Not less than the sum of the areas of all vent connectors in the space. Two Permanent Openings Method.

  • Page 16: Combination Of Indoor And Outdoor Combustion Air

    Combustion Air and Venting Combination of Indoor and Outdoor The PRESTIGE Excellence is certified per ANSI Z21.13 as a Category IV or Direct Vent Combustion Air (sealed combustion) appliance. A Category IV appliance utilizes uncontaminated indoor or Indoor Openings: Where used, openings con-...

  • Page 17: Removal Of An Existing Boiler From A Common Vent System

    DANGER ing connected to the common venting sys- Do not install the PRESTIGE Excellence tem are located and other spaces of the into a common vent with other gas or oil building. Turn on clothes dryers and any appliances.

  • Page 18: Commonwealth Of Massachusetts Installation

    Combustion Air and Venting Commonwealth of Massachusetts Installations Only For direct-vent appliances, mechanical- 4. A metal or plastic identification plate vent heating appliances or domestic hot shall be mounted at the exterior of the water equipment, where the bottom of the building, four feet directly above the vent terminal and the air intake is installed location of vent terminal.

  • Page 19: Section Iii - Unit Preparations

    Handling Instructions stud spacing of 12 inch or 16 inch on cen- ters. For unconventional stud spacing, a The PRESTIGE Excellence is generally easier solid / secure mounting surface must be to handle and maneuver once removed from provided for installation of the bracket.

  • Page 20: Wall Bracket Installation - Stud Walls

    Unit Preparations Stud Walls -Installation 5. Install the anchors (provided) flush or slightly recessed in the drilled holes with 1. To distribute the weight of the boiler even- threaded side facing down. ly when mounting onto a stud wall it is rec- ommended to use the PRESTIGE Wall 6.

  • Page 21: Section Iv - Boiler Piping

    Low Water Cutoff Device Use one wrench to prevent the boiler The PRESTIGE Excellence is equipped with piping from turning / twisting. Failure a factory installed pressure switch type Low to support the boiler piping and connec- Water Cut Off device.

  • Page 22: Boiler Piping

    Boiler Piping Pressure Relief Valve (Supplied with Boiler) 3/4" Street Elbow Air Vent Drain Piping Directed to a Suitable Place of Drainage Boiler Return Connection with Tee Fitting and Boiler Supply Boiler Drain Valve Connection Fig. 5: Pressure Relief Valve and Boiler Drain Valve Installation...

  • Page 23: Additional Limit Control

    Boiler Piping Additional Limit Control Boiler System Piping Applications If a separate LWCO device is required by cer- BEST PRACTICE tain local jurisdictions or when the boiler is installed above the system piping, the follow- It is recommended on all piping applica- ing guidelines must be followed: tions to utilize a primary/secondary pip- ing arrangement as a means to provide...

  • Page 24: Diaphragm Expansion Tank

    (inlet) of the system circulator. Connect the PRESTIGE Excellence to the sys- Always locate and install the system fill con- tem piping as shown in Fig. 9 page 20 when nection at the same location as the expansion zoning with zone circulators.

  • Page 25: Piping Component Legend

    Boiler Piping Fig. 6: Piping Component Legend...

  • Page 26: System Piping - Radiant Heating

    For the space heating piping refer to the appli- cations mentioned in this manual or use recog- NOTI E nized design methods. To ensure an adequate flow rate through the PRESTIGE Excellence, the boiler supply and return piping size must be a minimum of 1 inch.

  • Page 27: System Piping Diagrams

    Boiler Piping Note: Reference Fig. 23, page 35 for Prestige Wiring. prestige Fig. 9: System Piping - Zoning with Zone Circulators Note: Reference Fig. 24, page 35 for Prestige Wiring. prestige Fig. 10: System Piping - Zoning with Zone Valves The boiler system piping shown must be a “closed”...
  • Page 28 Boiler Piping Note: Reference Fig. 25, page 36 for Prestige Wiring. prestige Note: Verify CH circulator is properly sized to overcome the system pressure drop and provide adequate flow through the boiler system. Fig. 11: System Piping - Multiple Zone Valve with Single System/Boiler Circulator Note: Verify CH circula- Note: Reference Fig.

  • Page 29: Section V - Installing Vent / Combustion Air & Condensate Drain

    DANGER the ball is lost or missing, replace the entire assembly. The PRESTIGE Excellence must be vented and supplied with combustion air 3. Remove the compression nut and rubber as shown in the PRESTIGE Vent seal from the drain outlet.
  • Page 30 , it can leak, result- ing in potential water damage to the boil- 8. The PRESTIGE Excellence will typically er and surrounding area. produce a condensate that is considered slightly acidic with a pH content below 3.0.

  • Page 31: Section Vi - Gas Piping

    4. Support the gas piping using hangers. Do not support the piping by the unit or its components. 5. Purge all air from the gas supply piping. 6. Before placing the PRESTIGE Excellence into operation, check and test all connec- Gas Flow tions for leaks.

  • Page 32: Natural Gas

    13”w.c maximum. Refer to Table 1 for schedule 40 metallic pipe length and diameter requirements for natural gas, based on rated PRESTIGE Excellence WARNING input (divide by 1,000 to obtain cubic feet per DO NOT adjust or attempt to measure hour).

  • Page 33: Propane Gas

    The propane orifice requirements are: Maximum 13”w.c. at flow or no flow conditions to the burner PRESTIGE Excellence: 0.204” (5.2 mm) Minimum 5”w.c. during flow conditions to the burner. Must be verified during start up and with all other gas appliances operating within the building.

  • Page 34: Gas Valve/Venturi Assembly

    Gas Piping Gas Valve Gasket Orifice Gas Valve Venturi Fig. 16: Gas Valve / Venturi Assembly - PRESTIGE Excellence...

  • Page 35: Section Vii - Internal Wiring

    Internal Wiring SECTION VII - Internal Wiring WARNING ELECTRICAL SHOCK HAZARD. For your safety, disconnect electrical power supply to the unit before servicing or Location making any electrical connections to of Fuses avoid possible electric shock hazard. Failure to do so can cause severe person- al injury or death.

  • Page 36: Internal Factory Wiring Diagram

    Internal Wiring Fig. 19: PRESTIGE Excellence Boiler Factory Wiring...

  • Page 37: Section Viii - External Wiring

    External Wiring SECTION VIII- External Wiring Circulator & Diverter Valve Wiring The PRESTIGE Excellence contains a Installation Compliance prewired Boiler circulator as well as a Diverter Valve. The Boiler circulator is enabled for any All field wiring made during installation must CH1, CH2, or DHW call.

  • Page 38: Alarm Wiring

    External Wiring Alarm Wiring WARNING The alarm contact closes whenever the Prestige is in a soft or hard lockout. This Simultaneous CH1 and CH2 calls will dry contact can be connected to an external result in the PRESTIGE operating at the monitoring system or other indicator to alert highest target temperature.

  • Page 39: Outdoor Sensor Wiring

    External Wiring Outdoor Sensor Wiring External Modulation Control The PRESTIGE firing rate can be controlled by an external modulating boiler controller. See The Outdoor Reset function and Warm page 61 for external modulation signal wiring Weather Shutdown (WWSD) features require and setup.

  • Page 40: Zone Valve Wiring

    External Wiring Fig. 20: Multiple Zone Field Wiring Using Zone Valves...

  • Page 41: Zone Circulator Wiring

    External Wiring Fig. 21: Multiple Zone Field Wiring using Zone Circulators...

  • Page 42: System Piping Wiring Diagrams

    External Wiring Note: Reference Fig. 9, page 20 for System Piping. Fig. 23: Prestige Wiring - Zoning with Zone Circulators Note: Reference Fig. 10, page 20 for System Piping. Fig. 24: Prestige Wiring - Zoning with Zone Valves...
  • Page 43 External Wiring Note: Reference Fig. 11, page 21 for System Piping. Fig. 25: Prestige Wiring - Multiple Zone Valve with Single System/Boiler Circulator Note: Reference Fig. 12, page 21 for System Piping. Fig. 26: Prestige Wiring - Single Zone System with Single System/Boiler Circulator...

  • Page 44: Section Ix - Trimax Operation

    Trimax Operation SECTION IX- Trimax Operation The Trimax Boiler Management System is designed to be flexible yet easy to use. Trimax mon- itors and controls the Prestige to provide heat as efficiently as possible. Trimax includes many advanced features which previously were not available in the Prestige. •...

  • Page 45: Trimax Navigation

    Trimax Operation Trimax Navigation Navigation is performed through four arrow buttons UP, DOWN, LEFT, RIGHT with a center OK button for making selections and entering information. The INSTALLER button (the small round button) provides the installing contractor with full access to all available features after entering a password.

  • Page 46: Trimax Menu Structure

    Trimax Operation Trimax Menu Structure Home Screen Main Menu CH/DHW Operation Menu Boiler Information Menu EZ Setup Menu Heating Enabled Boiler Information...

  • Page 47: Home Screen

    Trimax Operation Home Screen The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed. The Prestige is represented in the center of the Home Screen. Basic operating information such as supply and return temperatures are displayed as well as current burner status.

  • Page 48: Status Line Messages

    Trimax Operation Status Line Messages Status Line Message Description Standby Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. DHW Demand A domestic hot water call has been received. Central heating and domestic hot water calls are being received simultane- DHW Priority ously.

  • Page 49: Main Menu

    Trimax Operation Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button. The menu system utilizes icons to represent each selection. The currently selected menu is displayed as a reversed image with a text description shown at the top of the display. Menus can be entered by highlighting the desired icon and pressing the OK button.

  • Page 50: Ez Setup Menu

    Trimax Operation EZ Setup Navigation: Home Screen>Main Menu>EZ Setup The EZ Setup menus provide a simple way to quickly customize the Trimax for each installation. EZ Setup prompts the user to make selections which allows the Prestige to be setup very quickly without searching through long lists of settings and manually making adjustments.
  • Page 51 Trimax Operation Select CH1 Reset Curve Default: Finned Tube Baseboard Select CH1 Reset Curve prompts the installer to select an outdoor reset curve for a CH1 heating call when an Outdoor Reset option is chosen in Select CH Demand. Outdoor reset curve presets are available to cover most applica- 180ºF tions.

  • Page 52: Domestic Hot Water Ez Setup

    Prestige with a fixed setpoint for a domestic hot water call. • Sensor – The Prestige Excellence utilizes an Indirect Water Heater Sensor. The Prestige will monitor the DHW storage temperature and generate a domestic hot water call when the temperature drops below the DHW Storage Setpoint by 6ºF [3ºC].

  • Page 53: Ez Setup Reset

    Trimax Operation EZ Setup Reset EZ Setup Reset Press OK button to restore factory settings. Any other button Navigation: Home Screen>Main Menu>EZ Setup>EZ Setup Reset to keep current settings. EZ Setup Reset allows the installer to reset all EZ Setup settings back to the original factory defaults.

  • Page 54: Ch/Dhw Operation

    Trimax Operation CH/DHW Operation Heating Enabled Navigation: Home Screen>Main Menu>CH / DHW Operation CH / DHW Operation provides a simple way to disable either the central heating or domestic hot water functions of the Prestige. Operation can be enabled and disabled by selecting the central heating or domestic hot water icon then pressing the OK button to toggle between enabled and disabled.

  • Page 55: Information Items

    Trimax Operation Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as Boiler Status the status line on the home screen. Heating Call Displays if a central heating call is present. DHW Call Displays if a domestic hot water call is present Boiler Firing Rate Displays the current firing rate of the Prestige.

  • Page 56: Lockout History

    Trimax Operation Lockout History Navigation: Home Screen>Main Menu>Boiler Information>Lockout Lockout History History 5h ago 5h ago 1: Low water 1: Low water 25h ago 2: No error Lockout History records the last eight lockouts. Each line contains a lock- 25h ago 3: No error out description followed by how long ago the lockout occurred.

  • Page 57: Lockout Screen

    Trimax Operation Lockout Screen The Lockout Screen replaces the Home Screen if a lockout occurs. The screen backlight will also illuminate constantly while the Prestige is locked out. Pressing any arrow button will return to the Home Screen so that additional troubleshooting can be performed. See pages 51 and 52 for a list of lockouts and descriptions.

  • Page 58: Manual Reset Hard Lockouts

    Trimax Operation Manual Reset Hard Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame A flame is being detected prior to ignition. High Boiler Temperature Boiler temperature exceeds 212°F [100ºF] Blower is not at correct speed or speed signal is not being received Blower Speed by control module.

  • Page 59: Automatic Reset Soft Lockouts

    Trimax Operation Automatic Reset Soft Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit.

  • Page 60: Section X - Start-Up Preparation

    Start-Up Preparation SECTION X - Start-Up Preparation Chlorinated Water Do not use the PRESTIGE Excellence to heat a NOTI E swimming pool or spa directly. Requirements below must be met for Maintain the chlorine level of the water at lev- warranty coverage of Prestige heat els considered safe for drinking.

  • Page 61: Check And Test Antifreeze

    Typical residential system fill pressure is 12 psi. System pressure will increase The water volume of the PRESTIGE Excellence when system temperature increases. is approximately 5 gallons [19 L]. Remember to Operating pressure of the system should include the volume of the expansion tank.

  • Page 62: Check Low Water Cut-Off Device

    If voltage is measured at the panel under any Check Low Water Cut-Off Device condition, check and correct the external wiring. The PRESTIGE Excellence is provided with a factory installed LWCO device that mea- sures system pressure of more than 10 psi. NOTI E...

  • Page 63: Section Xi- Start-Up Procedures

    Boiler 2. Read and follow the Operating Instructions Management System. outlined on page 59. Verify the PRESTIGE Excellence and the If PRESTIGE Excellence Does Not Start boiler system are full of water and all sys- Correctly tem components are correctly set for oper- ation, including the minimum flow rate 1.
  • Page 64 Start-Up Procedures Check Vent Piping and Combustion Air 2. Test for CO2 or O2 and for CO during Piping. high firing rate. The combustion read- ings should be within the range listed in Check for gas-tight seal at every con- Table 4.
  • Page 65 Table 4: Recommended Combustion Levels minutes. Natural Gas Propane 3. Turn off all gas appliances within the build- ing, except the PRESTIGE Excellence. O2 Min. 2.30% 2.70% 4. At the gas meter, record the time required to use one cubic foot of gas.

  • Page 66: Operating Instructions

    Start-Up Procedures FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may WARNING result causing property damage, personal injury or loss of life. • If you cannot reach your gas supplier, call the .

  • Page 67: Section Xii - Outdoor Reset Control

    Outdoor Reset Control SECTION XII - Outdoor Reset 4. Mount the sensor enclosure at an elevation Control on the exterior wall to prevent accidental damage or tampering. The boiler setpoint for a space heating call can 5. Avoid mounting the enclosure in areas sub- be fixed or vary with the outdoor temperature.

  • Page 68: Section Xiii - External Modulating Control

    External Modulating Control SECTION XIII - External Modulating Trimax Adjustment Control The Trimax control must be programmed to accept the 0-10 VDC signal from the external The boiler can directly accept an analog 0-10 modulating boiler control. VDC signal to control the firing rate from an external modulating boiler controller such as the Optima SCC4.

  • Page 69: Factory Trimax Settings

    External Modulating Control Factory Trimax Setting HEATING SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Heating Operation Enabled Demand Switch & Outdoor Reset Absolute Max CH Setpoint 194°F [90°C] CH1 Maximum Setpoint 180°F [82°C] CH1 Minimum Setpoint 120°F [49°C] Reset Curve Coldest Day 0°F [-18°C] Reset Curve Warmest Day 64°F [18°C]...

  • Page 70: Section Xiv - Check-Out Procedures

    Measured the rate of input on Natural Gas as outlined on page 58. Checked the incoming gas pressure to the PRESTIGE Excellence to ensure a mini- mum pressure of 5”w.c during flow condi- tions to all gas appliances and a maximum pressure of 13”w.c during non-flow condi-...

  • Page 71: Section Xv - Installation Record

    Installation Record SECTION XV - Installation Record PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation: Installation instructions have been followed and completed Check-out procedures have been followed and completed Information regarding the unit and installation received and left with owner / maintenance personnel.

  • Page 72: Sections Xvi - Maintenance Schedule

    Maintenance Schedules SECTION XVI - Maintenance Schedule Owner Maintenance Service Technician Periodically: At least on an annual basis the following main- Check the area around the unit. tenance should be performed by a qualified ser- Check and remove any blockage from the vice technician: combustion air inlet and ventilation open- General...

  • Page 73: Section Xvii- Maintenance Procedures

    WARNING The PRESTIGE Excellence should be Inspect Burner Area inspected and serviced annually, prefer- ably at the start of the heating season, by Remove the boiler front jacket panel and ven- a qualified service technician.

  • Page 74: Clean Condensate Drain Assembly

    Maintenance Procedures Clean Condensate Drain Assembly Inspect Vent and Combustion Air Piping 1. Loosen the retaining nut from the conden- Visually inspect the venting system and com- sate drain assembly and disconnect the bustion air piping for blockage, deterioration assembly from the boiler. or leakage.

  • Page 75: Check Expansion Tank

    Maintenance Procedures Check Expansion Tank WARNING Refer to Section IV - Boiler Piping for rec- Before manually operating the pressure ommended location of the expansion tank relief valve, ensure the discharge piping is and air eliminators. directed to a suitable place of disposal to avoid a potential scald hazard.

  • Page 76: Check Control Wiring

    Maintenance Procedures Check Control Wiring Carefully remove the burner mounting plate assembly from the heat exchanger. Ensure Inspect all control wiring. Ensure wiring is in combustion chamber insulation is not damaged good condition and properly connected. during removal of burner mounting plate assembly.

  • Page 77: Check Flame Signal

    Maintenance Procedures Check Flame Signal 4. Disconnect the wiring harness connectors from the blower and remove the blower The flame signal can be read from the Boiler retaining screws or nuts. Remove the blow- Information screen. It should be a min. 1μ Α er from the unit.

  • Page 78: Review With Owner

    Maintenance Procedures 15. Once the boiler has been completely Review With Owner flushed, return the boiler and system piping Ensure the owner understands the impor- back to operation. tance to perform the maintenance schedule 16. Perform the required startup and checkout specified in this manual.

  • Page 79: Replacement Parts

    Replacement Parts Fig. 33: PRESTIGE Excellence Jacket Components Item Part # Description PTJKT11R Rear Panel PTJKT09F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT23S Side Jacket Panel (Left or Right) PTJKT15T Top Jacket Panel PEJKT02 Top Jacket Panel - Blower Access...
  • Page 80 Replacement Parts Fig. 34: PRESTIGE Excellence Internal Components Item Part # Description PTRKIT124 Heat Exchanger Body PTADPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT118 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20 LWCO Pressure Device...
  • Page 81 Replacement Parts Fig. 35: PRESTIGE Excellence Burner Components Item Part # Description PSRKIT09 Combustion Chamber Insulation PSRKIT10 Burner Head with Gasket - Natural PSRKIT11 Burner Head with Gasket - Propane PTRKIT114 Blower with Gasket PSRKIT12 Burner Plate PSGSK15 Burner Plate Gasket...
  • Page 82 Replacement Parts Fig. 36: PRESTIGE Excellence Control Enclosure Item Part # Description PTRKIT109 Pressure Gauge and Fitting PTSWI01 Power Switch PTSWI02 Power Switch Cover PTRKIT108 Control Enclosure PTRKIT105 TriMax Control Module PTRKIT107 TriMax Display Module PTCON19 Control Enclosure Cover PTGRO01...

  • Page 83: Product Specifications

    DHW Inlet (87 mm) 7 1/2” [190 mm] 1/2 ” NPSC Boiler Drain 11 3/4” [300 mm] 1” NPT Boiler Return 16” [405 mm] 1/2” NPT Gas Connection 19” [479 mm] 1” NPT Boiler Supply Front View PRESTIGE Excellence 110...

  • Page 84: Specifications

    11 3/4” [300 mm] 3” Vent Outlet 3” Combustion AIr Inlet 2 3/4” 1/2” NPT Gas Connection [70mm] 7 3/4” [200 mm] 1/2” NPSC Boiler Drain 16 3/8” [416 mm] 1” NPT Boiler Supply 1” NPT Boiler Return Side View PRESTIGE Excellence 110...
  • Page 85 Product Specifications 11.1/4" [286 mm] 3/4” NPT DHW Outlet 7 1/2" [190 mm] 3/4” NPSC Aux. Connection (Rear) 1/2” NPSC Air Vent Connection 3 1/2" 3/4” NPT [87 mm] DHW Inlet Top View PRESTIGE Excellence 110...
  • Page 86 Product Specifications Boiler DOE Seasonal Net IBR Shipping Model Fuel Input Heating Capacity Rating Efficiency AFUE Weight Note 1 & 4 Note 4 Note 2 Note 3 Lbs/Kg Excellence Natural 110,000 86,000 99,000 106/48 Excellence Propane 97,000 76,000 87,000 106/48 Note 1: The heating capacity of the PRESTIGE Note 3:...
  • Page 87 Product Specifications Graph 2: Pressure Drop Comparison Excellence vs Grundfos UPS 15-58F Note: Minimum allowable flow rate at full input: 5 gpm...
  • Page 88 Before proceeding with installation and operation, read entire manual care- WARNING fully. Failure to do so can cause injury or property damage. • When receiving the PRESTIGE Excellence, any claims for damage or IMPORTANT shortage in shipment must be filed immediately against the transporta- tion company by the consignee.
  • Page 89 Tables of Contents Product & Safety Information ........1-2 Pre-Installation .

  • Page 90: Product & Safety Information

    Product & Safety Information Definitions The following terms are used throughout this manual to bring attention to the presence of poten- tial hazards or important information concerning the product. DANGER NOTI E Indicates the presence of a hazardous situ- Indicates special instructions on installa- ation which, if ignored, will result in death, tion, operation or maintenance, which are serious injury or substantial property...
  • Page 91 Product & Safety Information CAUTION WARNING Protection must be taken against exces- Bacteria can develop in the domestic water sive temperature and pressure! system if certain minimum water tempera- tures are not maintained. TO PROTECT AGAINST EXCESSIVE TEMPERATURE AND PRESSURE •...

  • Page 92: Pre-Installation

    Pre-Installation Codes Compliance 2. The pressure of the heat transfer medium is maintained less than the normal minimum Installation of the Excellence Water Heater must operating pressure of the potable water system conform with the instructions in this manual and where applicable: Exception: Steam complying with sec- tion #1 above.
  • Page 93 Pre-Installation Locating Water Heater NOTI E • The Excellence is not intended for outdoor installations. When maintaining zero clearance or less • Locate Excellence so that any leakage from the than recommended clearances, some prod- tank or water connections will not cause dam- uct labeling may become hidden and age to the area adjoining the water heater or to unreadable...

  • Page 94: Installation - Domestic Piping

    Installation - Domestic Piping Temperature & Pressure (T&P) Relief Valve • Install the T&P in the run (straight through leg) of a tee located at the domestic hot water out- let. Use a long element T&P relief valve, as CAUTION shown in Fig.

  • Page 95: Drain Valve

    Installation - Domestic Piping Drain Valve CAUTION Drain valve and fittings are supplied by others. Standard Installation T&P relief valve is not intended for constant duty, such as relief of pressure due to • Install a tee connection at the domestic cold repeated normal system expansion.

  • Page 96: Domestic Piping

    Installation - Domestic Piping Domestic Piping DANGER • Union on domestic hot water outlet should be piped at a higher elevation than domestic water For proper operation of the thermostatic drain valve. This will make draining the water mixing valve and to prevent potential scald- heater easier.
  • Page 97 Installation - Domestic Piping T&P Valve (Drain Piping Not Shown) Hot Water Outlet DHW Aux. Connection Cold Water Inlet Air Vent Connection Fig. 2: Standard Installation of the T&P Relief Valve T&P Valve (Drain Piping Not Shown) Drain Dip Tube 3/4”...

  • Page 98: Installation - Piping Diagrams

    Installation - Piping Diagrams 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) prestige Fig. 4: Standard Installation Domestic Piping Excellence Series 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) prestige Fig. 5: Standard Installation Domestic Piping with Optional Recirculation Excellence Series 1.
  • Page 99 Installation - Piping Diagrams 12" min. Heat Trap Loop (Optional) 12" min. Heat Trap Loop (Optional) prestige Fig. 6: Domestic Piping with Optional Storage Tank 1. Mixing valve with check valve 6. Thermal expansion tank 2. Flow check valve 7. Circulator (controlled by aquastat) 8 Domestic drain valve 3.

  • Page 100: Water Heater Start-Up

    NOTI E To calibrate the outlet temperature, allow the water to run for approximately 2 min- Reference the PRESTIGE Excellence boiler utes and measure the water with a ther- manual for boiler start-up and guidelines for mometer. To adjust the valve setting, rotate filling the boiler.

  • Page 101: General Notes

    Water Heater Start-Up DANGER HOT WATER CAN SCALD! • Water temperatures over 125ºF can cause severe burns instantly, or death from scalds. • Feel water before bathing or showering. • Consumer Product Safety Commission and some states recommend temperatures settings of 130ºF or less.

  • Page 102: Domestic Hot Water Ez Setup

    Prestige with a fixed setpoint for a domestic hot water call. • Sensor – The Prestige Excellence utilizes an Indirect Water Heater Sensor. The Prestige will monitor the DHW storage temperature and generate a domestic hot water call when the temperature drops below the DHW Storage Setpoint by 6ºF [3ºC].

  • Page 103: Additional Dhw Feature

    Additional DHW Feature DHW Frost Protection The Indirect Water Heater (IDWH) Sensor used in the Prestige Excellence provides a Frost Protection feature to the water heater. The Frost Protection feature is designed to protect the Excellence water heater from a potential freeze up. Frost Protection will generate a DHW call once the IDWH temperature falls below 42º...

  • Page 104: Factory Trimax Setting

    Additional DHW Feature Factory TriMax Setting HEATING SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Heating Operation Enabled Demand Switch & Setpoint Absolute Max CH Setpoint 194°F [90°C] CH1 Maximum Setpoint 180°F [82°C] CH1 Minimum Setpoint 120°F [49°C] Reset Curve Coldest Day 0°F [-18°C] Reset Curve Warmest Day 64°F [18°C]...

  • Page 105: Water Heater Maintenance

    Water Heater Maintenance Maintenance Schedule Check function of field-installed controls and valves. See component manufacturer’s Annual service by qualified service technician instructions. should include the following: Review homeowner’s maintenance responsi- Any procedure required by local codes. bilities and their frequencies, including any Check air vent operation.
  • Page 106 Water Heater Maintenance If antifreeze is used in boiler water, check concen- Draining Inner (Domestic Water) Tank tration. Boiler water (including additives) must be (See Domestic Piping Fig. 4 page 9) practically non-toxic, having toxicity rating or class of 1, as listed in Clinical Toxicology of 1.

  • Page 107: Replacement Parts

    Replacement Parts Fig. 7: Excellence Domestic Components Part Description Part Number Drywell P3DW05 DHW Temp. Sensor PSRKIT63 Dip Tube P3WKITDT01...

  • Page 108: Water Heater Specifications

    3/4” NPSC Pressure Relief Valve 7 1/2” [190 mm] 1/2 ” NPTSC Boiler Drain 11 3/4” [186 mm] 1” NPT Boiler Return 16” [405 mm] 1/2” NPT Gas Connection 19” [479 mm] 1” NPT Boiler Supply Front View PRESTIGE Excellence 110...

  • Page 109: Excellence

    11 3/4” [300 mm] 3” Vent Outlet 3” Combustion AIr Inlet 2 3/4” 1/2” NPT Gas Connection [70mm] 7 3/4” [200 mm] 1/2” NPSC Boiler Draine 16 3/8” [416 mm] 1” NPT Boiler Supply 1” NPT Boiler Return Side View PRESTIGE Excellence 110...
  • Page 110 Water Heater Specifications 11.1/3" [286 mm] 3/4” NPT DHW Outlet 7 1/2" [190 mm] 3/4” NPSC Aux. Connection (Rear) 1/2” NPSC Air Vent Connection 3 1/2" 3/4” NPT [87 mm] DHW Inlet Top View PRESTIGE Excellence 110...
  • Page 111 Water Heater Specifications Performances...
  • Page 112 Compact and light weight Available in 5 sizes that can accommodate any size pool or spa Freeway Center - 1 Triangle Lane - Blackwood, NJ 08012 (856) 228 8881 Fax (856) 228 3584 http:\\www.triangletube.com / info@triangletube.com. Company...

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