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5
Installation
NOTICE: Risk of damage to appliance or accessories.
▶ All the previous pre-installation sections must be
read and requirements met before starting the
appliance or flue installations.
CAUTION: Risk of injury through incorrect lifting and
carrying!
▶ Only lift a manageable weight, or ask for help.
▶ Bend the knees and keep the back straight with feet
apart, when lifting or putting down heavy objects.
▶ DO NOT lift and twist at the same time.
▶ Lift and carry object close to the body.
WARNING: Integrity of combustion seal.
▶ DO NOT remove appliance side panels, they form the
seal of the combustion chamber.
Unpacking details are found on the flap of the carton.
Once the appliance is unpacked the installation can be
commenced.
5.1
Important handling instructions
• It is advised that two people are used to carry the carton from the van
to the point of delivery.
• Once the carton has been delivered, the outer carton is removed
first. Care should be taken when releasing the straps. If a sharp
implement is used make sure the outer carton is not pierced and that
the implement is used in such a way so that it may not cause personal
injury.
• All sharp objects must be covered or the blade retracted after use
and put away in a safe place.
Care should be taken when lifting the appliance from the base and
the proper technique for safe lifting of any heavy object should be
strictly observed.
Additional requirements for roof space installation:
• The appliance should be first unpacked before ascending ladder to
loft space.
• Two sets of steps should be used.
• Two people should share the lifting of the appliance up to the loft
hatch, where the appliance is entered into the loft space tilted and
slid on its back into the loft.
• Once the appliance is removed from its packaging check the contents
against the packing list.
CAUTION: Risk of damage to system or appliance!
▶ Before installing the appliance, ensure that the
system has been cleaned as explained in section 4.1,
page 16
If the optional integral diverter valve kit is to be fitted:
▶ Before the appliance is hung on the wall the internal
pipe and service valve for the integral diverter valve
should be fitted, refer to the kit Installation
Instructions.
▶ The diverter valve motor and harness can be fitted
after the appliance has been hung.
Greenstar i System
- 6 720 806 945 (2015/07)
ErP
5.2
Wall mounting template & flue openings
WARNING: Damage to property!
Damage caused by drilling into pipes, electrical cables,
damp proof course or other hazards.
▶ Before drilling ensure that there are no obstructions
or other hazards.
NOTICE: Residue, metal shavings, and contaminants in
the system pipework can damage the appliance.
▶ Flushing the system pipework thoroughly and
completely to remove all residue.
▶ Follow the instructions with respect to cleaning
primary systems ( Chapter 4.1, page 16).
Safety:
All relevant safety precautions must be undertaken. Protective clothing,
footwear, gloves and safety goggles must be worn as appropriate.
Fixing the wall mounting Frame:
Existing wall fixings positions (Greenstar Si,
i Junior & i System appliances)
WALL MOUNTING SYSTEM
▶ The existing wall fixings can be used only if they are
still deemed by a competent person able to support
the new appliance.
Refer to figure 24.
• The appliance wall mounting template shows the relative positions of
the flue and the top and bottom fixings of the wall mounting frame.
1. Fix the wall mounting template to the wall in the desired position.
2. Drill the four holes indicated on the wall template for the wall
mounting frame through the template.
The wall mounting template has been sized to allow for
minimum clearances of 5mm sides, 200mm base and
170mm above appliance case (which is 30mm above a
100mm diameter flue elbow).
Flue outlet position
Rear flue outlet
Figure 24 shows the appliance wall mounting template with the flue
centre lines of both the 100mm and 125mm flue systems.
▶ Mark centre line of flue to be used [3]; the external diameter of the
hole can also be marked if required.
▶ If a 100mm diameter flue is to be used, a 125mm diameter hole is
required. However, if using the weather sealing collar by pushing it
through from inside the property, then a 150mm diameter hole is
required to accommodate this.
▶ The100mm flue turret has an in-built 3° angle.
▶ If extensions are to be added then the complete flue must rise at an
angle of 3° from the appliance.
▶ Drill hole using a core drill or similar.
Side outlet:
▶ Mark from the centre line of the wall mounting template to the wall
which the flue will pass through [4].
▶ Allow for a rise of 52mm per metre length of flue, to give a 3° angle.
▶ Clear any debris from the site.
Installation
29
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