Maintenance Schedule (Chart) - Westerbeke 10.0 EGTD Operator's Manual

MAINTENANCE SCHEDULE
WARNING:
Nev8f attempt to perform any service while the engine is running. Wear the proper safety equipment such as goggles and
gloves, and use the correct tools for each job. When servicing/replacing DC components, tum off the Emergency Stop Switch on the
Control Box or tum off the DC battery.
SCHEDULED MAINTENANCE
Maintenance procedures are all detailed in this manual.
I
DAILY CHECK BEFORE START-UP
Coolant Level
Engine Oil Level
Fuel/Water Separator (owner installed)
Fuel Supply
Visual Inspection of Engine
NOTE: Please keep engine suiface clean.
Dirt and oil
will inhibit the engine's ability to remain cool.
Drive Belts
'INITIAL 50 HOURS OF OPERATION
Engine Oil and Filter
*Exhaust System
*Valve Adjustment
*Re-Torque Cylinderhead Hold Down Bolls
Inlet Fuel Filter
Fuel Filter
Generator
AC No-Load
I
EVERY 50 OPERATING HOURS OR MONTHLY
Drive Bell
Starting Batteries
Electric Fuel Pump
Zinc Anode
I
EVERY 100 OPERATING HOURS OR YEARLY
Engine Oil and Filler
Air Intake and Filter
EXPLANATION OF SCHEDULED MAINTENANCE
Check at recovery tank, if empty, check at manifold. Add coolant if needed.
Oil level should indicate between MAX and LOW on dipstick. Do not overfill!
Check for water and dirt in fuel. Drain filter if necessary. Replace filter every 250 operating
hours or once
a
year.
Use properly filtered #2 diesel with a Cetane rating of #45 or higher. Check that
. there is adeqilate fuel for the vessel's needs.
Check for fuel, oil and water and exhaust leaks. Check that the water injected exhaust elbow
securing v-clamp is tight. No exhaust leaks around the elbow. Inspect wiring and electrical
connections. Look for loose bolts/hardware and correct
as
needed.
Inspect for frayed edges. Belts must be properly tensioned.
Initial engine oil and filter change at 50 hours.
Check security of water injected exhaust elbow to exhaust manifold.
Ensure there are no leaks.
Check adjustment of valves.
Re-torque bolts, engine cold then check/adjust valve clearances.
Remove and replace inlet fuel filter.
Remove and replace fuel filter and all sealing O·rings.
Check that AC connections are secure with no chafing.
Check and adjust the no-toad AC output voltage as needed.
Inspect for proper tension (3/8" to 1/2' deflection) and adjust if needed. Check belt
for slipping, cracking and wear. Adjust tension or replace as needed. Replace cover.
Check electrolyte lev'els Make sure cables and connections are in good order. Clean
off corrosion if needed. Apply petroleum jelly to terminals for corrosion protection.
Inspect for leaks, ensure fuel and electrical connections are clean and tight.
Inspect and clean zinc anode. Replace if necessary. Note the condition, then determine
your own inspection schedule.
Change engine oil and filter at 100 operating hours or yearly ..
Keep air intake clear of obstructions. Clean air filter and replace
if
needed.
*WESTERBEKE
recommends this service be performed by an knowledgeable mechanic.
Engines & Generators
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