Maintenance Schedule - Westerbeke 29.0 EGED 60Hz Operator's Manual

MAINTENANCE SCHEDULE
WARNING:
Nevsr attempt to perform any SBtvice while the engine
is
running. Wear the proper safety equipment such as goggles and
gloves, and use the correct tools for each job. When SBtViclng/replacing DC components, turn off the DC circuit breaker on the Control
Box or tum off thti battery
switch.
SCHEDULED MAINTENANCE
Maintenance procedures are all detailed in this manual.
I
DAllY CHECK BEFORE START-UP
Coolant Level
Engine Oil Level
Fuel/Water Separator (owner installed}
Fuel Supply
Visual Inspection of Engine
Keep the engine surface clean, dirt and oil
wiHlnhibit the engines ability to dfsapate heat
Drive Belts
'INITIAl 50 HOURS OF':OPERATION
Engine Oil and Filter
*Exhaust System
•valve Adjustment
Inlet Fuel Filter
Fuel filler
Generator
I
EVERY 50 OPERATING HOURS OR MONTHLY
Drive Belt
Starting Batteries
Electric Fuel Pump
Zinc Anode
I
EVERY 100 OPERATING HOURS OR YEARLY
Air Intake and Filter {if applicable)
EXPLANATION OF SCHEDULED MAINTENANCE
Check at recovery tank, if empty, check at manifold. Add coolant if needed.
Oil level should indicate between MAX and LOW on dipstick. Do not overfill!
Check for water and dirt in fuel. Drain filter if necessary. Replace filter every 250 operating
hours or once a year.
Use properly filtered #2 diesel with a Cetane rating of #45 or higher. Check that
there is adequate fuel for the vessel's needs.
Check for fuel, oil and water and exhaust leaks. Check that the water injected exhaust elbow
securing v-clamp is tight. No exhaust leaks around the elbow. Inspect wifing and electrical
connections .. Look for loose bolts/hardware and correct as needed.
Inspect for frayed edges. Belts must be properly tensioned.
Initial engine oil and filter change at 50 hours, then every 250 hours.
Check security of water Injected exhaust elbow to exhaust manifold.
Ensure there are no leaks. ·
Check adjustment of valves at 50 hours, then every 500 hours.
Initial change.
Initial change.
Check that AC connections are secure with no chafing.
Inspect for proper tension (3/8" to 1/2" deflection) and adjust if needed. Check belt
for slipping, cracking and wear. Adjust tension or replace as needed. Replace cover.
Check electrolyte levels Make sure cables and connections are in good order. Clean
off corrosion if needed. Apply petroleum jelly to terminals for corrosion protection.
Inspect for leaks, ensure fuel and electrical connections are clean and tight.
Inspect and clean zinc anode. Replace if necessary. Note the condition, then determine
your own inspection schedule.
Keep air intake clear of obstructions. Clean air fflter (if applicable).
*WESTERBEKE recommends this service be performed by an knowledgeable mechanic.
l"fN'f'IIESIERBEICIE
· Engines
&
Generators
10