Maintenance Schedule (Chart) - Westerbeke 5.5 EGCD Operator's Manual

MAINTENANCE SCHEDULE
A
WARNING:
Never
attempt
to perfDnn any
servit:e while the engine is nmnlng. Wear the proper safety equipment such
as
goggles
and gloves, and use the correct tools for each job. When servicing/replacing DC components, turn off the DC cll't:llit breaker tin the
control
panel;
or film
off
the battery
switch. ·
SCHEDULED MAimNANCE
Maintenance procedures are all detailed in this manual.
I
DAILY CHECK BEFORE START-UP
Coolant Level
Engine Oil Level
Fuel/Water Separator (owner installed)
Fuel Supply
Visual Inspection of Engine
Drive Belts
II~ITIAL
50 HOURS OF OPERATION
Engine Oil and FiHer
*Exhaust System
*Valve Adjustment
Inlet Fuel Filter
Fuel Filter
Generator
Electronic Governor .Control
Re·Torque Cylinder Head Hold Down Bolts
I
EVERY 50 OPERATING HOURS OR MONTHLY
Drive BeH
Starting Batteries
Electric Fuel Pump
Zinc Anode
I
EVERY 100 OPERATING HOURS OR YEARLY
Engine Oil and Filter
Air lnlake and Filter (if applicable)
EXPLANATION OF SCHEDULED MAINTENANCE
Gheck
at
recovery tank, if empty, check at manifold. Add coolant if neetled.
Oil level should indicate between MAX and LOW on dipstick. Do not overfill!
Check for water and dirt in fuel. Drain filter if necessary. Replace filter every 250 operating
hours or once a year.
Use properly filtered #2 diesel with a
Cetane
rating of #45 or higher. Check that
there is adequate fuel for the V8$Sel's needs.
Check for fuel, oil and water and exhaust leaks. Gheck that the water injected exhaust elbow
securing v-clamp is tight. No exhaust leaks around the elbow. Inspect wiring and electrical
connections. Look for loose bolts/hardware and correct as needed.
Inspect for frayed edges. Belts must be tight.
Initial engine oil and filter change at 50 hours.
Check security of water injected exhaust elbow
to
exhaust manifold.
Ensure there are no leaks.
Check adjustment of valves.
Remove and replace inlel fuel filter.
Remove and replace fuel filter and all sealing Q-rings.
Check that AC comiections are secure with no chafing.
Factory programmed - No adjustment.
Re-torque bolts. Engine colll, then check the valve
clearance
adjustments.
Inspect for proper tension (318"
to
1/2" deflection) and adjust H neooed. Check belt
for slipping, cracking and wear. Adjust tension or replace as needed. Replace cover.
Check electrolyte levels Make sure cables and connections are in good order. Clean
off corrosion if needed. Apply petroleum jelly to terminals for corrosion protection.
Inspect for leaks, ensure fuel and electrical connections are clean and tight.
Inspect and clean zinc anode. Replace
if
necessary. Note the condition, then determine
your ·own inspection schedule.
Change engine oil and filter
at
1 00 operating hours or yearly ..
Keep air intake clear of obstructions. Clean air filter (if applicable)
*WESTERBEKE recommends this service be performed by an knowledgeable mechanic.
I....,.IWESTERBEKE
l
Engines & Generators
11