Westerbeke 7.0KW BCG-60HERTZ Operator's Manual
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Westerbeke 7.0KW BCG-60HERTZ Operator's Manual

Westerbeke 7.0KW BCG-60HERTZ Operator's Manual

50/60hz gasoline
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OPERATOR'S MANUAL
&
INSTALLATION GUIDE
WESTERBEKE CORPORATION
GASOLINE GENERATORS
7.0KW BCG & 7.0KW BCGA - 60 HERTZ
5.0 KW BCG - 50 HERTZ
Publication
#
038310
Edition Two
May 1993
/-...v- 'WESTERBEKE
J
WESTERBEKE CORPORATION • MYLES STANDISH INDUSTRIAL PARK
•
150 JOHN HANCOCK AOAD, TAUNTON" MA 02780·7319 U.S.A.

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  • Page 1 GASOLINE GENERATORS 7.0KW BCG & 7.0KW BCGA - 60 HERTZ 5.0 KW BCG - 50 HERTZ Publication 038310 Edition Two May 1993 /-...v- 'WESTERBEKE WESTERBEKE CORPORATION • MYLES STANDISH INDUSTRIAL PARK • 150 JOHN HANCOCK AOAD, TAUNTON" MA 02780·7319 U.S.A.
  • Page 2 Gasoline with an ETHANOL content higher than 10% (E10) is not allowed and may void warranty. Engines & Generators...
  • Page 3 Directive(s) and Standard(s). Place Avon, Massachusetts, U. S. A. Carleton F. Bryant Date: September 1, 1996 (Full Name) Chief Operating Officer (Title) 042022 WESTERBEKE CORPORATION, AVON INDUSTRIAL PARK, AVON, MA 02322 U,S.A .• TEL. (508) 588-7700. FAX: (508) 559-9323. CABLE: WESTCORP...
  • Page 5 INTERNATIONAL MARINE CERTIFICATION INSTI'rUTE Int + TREVES CENTRE· ruo de TR!::VES TEL: (32) 2 238 78 92 104.0 BRUSSELS· BELGIUM FAX: +(32) 2238 CERTIFICATE We hereby certify the component stated below is in accordance with ISO 8846 and has the following characteristics: MANUFACTURER: ADDRESS: MODEL NAME...
  • Page 7 It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.
  • Page 8 FOREWORD Thank you for selecting a Westerbeke marine product for your use. We at Westerbeke are pleased to have you as a customer. Read this manual carefully and observe all safety precautions included throughout. Operating procedures, periodic preventive maintenance procedures, installation checks, system descriptions and minor adjust- ment procedures are included herein so you can operate your equipment safely and properly, maintain the equipment at a high level of efficiency.

  • Page 9: Table Of Contents

    WIRING DIAGRAM 38025 ..........41 COOUNG SySTEM ............42 LUBRICATION SYSTEM ..........48 Be GENERATOR .............. 51 SCA GENERATOR ............52 GENERAL INFORMATION AND CARE OF THE GENERATOR ............. 57 ENGINE TROUBLESHOOTING ........59 MAINTENANCE & ADJUSTMENTS ......... 63 Westerbeke Generators...
  • Page 10 TABLE OF CONTENTS (CONTINUED) LAY-UP & RECOMMISSIONING ........71 SPARE PARTS UST ............74 TABLE STANDARD HARDWARE TIGHTENING TORQUES ..........TABLE TIGHTENING TORQUES ....... INDEX ................77 Westerbeke Generators...

  • Page 11: General

    In addition, include a complete part description and part number for each part needed (see the separately fumished Parts List). Also, be sure to insist upon Westerbeke factory packaged parts, because "will fit" or generic parts are frequently not made to the same specifications as original equipment.
  • Page 12 7.0 KW BCG & BCGA Marine Gasoline Generator Fresh Water Coolant Lube Oil Ffll Fill Exhaust Temperature Switch Distributor 20 Amp DC Circuit Breaker Exhaust Elbow 45° DC Battery Ground Connection .Starter with Solenoid HeatExChanger~ Westerbeke Generators...
  • Page 13 7.0 KW BCG & BCGA Marine Gasoline Generator Fuel Shut· off Solenoid Air Intake Flame Arrester Control Panel ~ Governor - - - - Water Temperature Switch AC Connections - - - Outlet Sea Water Pump Gasdenser Lube Oil Drain Hose Westerbeke Generators...

  • Page 14: General Specifications

    Length: 26.50 inches (673.1 mm) Width: 18.34 inches (465.8 mm) Height: 23.44 inches (595.4mm) Dry Weight Approx. 3091bs (140.1 kgs) Fuel Consumption 0.8 U.S. gph (3.02 Iph) at full rated output (approximate). Inclination Continuous 14° Temporary 20° (not to exceed 20 min.) Westerbeke Generators...

  • Page 15: Kw Bcg & Bcga System Specifications

    Spark Plug Thread Size 14 x mm pitch in.) 1.25 (0.55 0.05 Spark Plug Type Westerbeke part number 33805 (Always identify the generator model when ordering parts.) FUEL SYSTEM General Conventional carburetor type with fuel pump. Fuel Regular or unleaded gasoline with an octane rating or higher.
  • Page 16 Battery Capacity Integral controller 13-volt. 10 amp DC Battery Charger (located in the AC alternator). 12-volt, 1.2 t<NV, Magneto engaging type. Starter 90 amp (max) at 11.5 volts. DC No-Load Current DC Cranking Current 100 -125 amps (engine cold). Westerbeke Generators...
  • Page 17 26.8 cfrn (0.758 cmm) TUNE-UP SPECIFICATIONS Spark Plug Gap 0.028 - 0.031 inches (0.70 - 0.80 mm) Contact Point Clearance 0.017 0.018 inches (0.4 - 0.5 mm) Timing BTDC at 1800 rpm ::t .5° Dwell Angle 58 - Westerbeke Generators...

  • Page 18: Installation Checks

    INSTALLATION CHECKS General Since the crafts in which Westerbeke generators are installed vary in design, installation procedures will vary according to your craft's specific design. The intent of this section is not to advise boatyards or installers on procedures al ready well..cJevel oped and well-understood. However, the owner/operator must realize there are details of the installation which require periodic checks to ensure the best operating conditions for the equipment and safe operating conditions for the personnel on board.
  • Page 19 Special rigging work is best done someone experienced and competent heavy in handling machinery. Westerbeke Generators...
  • Page 20 Hot generator discharge air removed from the generator area. The platform on which the generator and its mounting rails are located strong enough to support the generator during all angles of vessel operation. Westerbeke Generators...
  • Page 21 This allows air enter through this vent to prevent Siphoning. 5UEUlat 'UIV WUER LIU Westerbeke Generators...
  • Page 22 1/8 inch NPT fitting in the dry area of the elbow. Exhaust Measure the engine's back-pressure at the exhaust elbow while the generator is under a full-load. Refer to the pressure specifications listed on the following page. Westerbeke Generators...
  • Page 23 Engine damage resulting from this type raw water entry is a warrantable issue; start. the owner/operator should keep this in mind. Generators Westerbeke...
  • Page 24 Exhaust Elbow Installation The Westerbeke Corporation offers a 45°and 90 exhaust elbow as well as an exhaust riser you can install on your generator. Refer to the instructions below when installing the exhaust elbow purchased for your generator. NOTE: Fabricated exhaust elbows or risers at- tached to the exhaust manifold shall not exceed 8 Ibs when unsupported.
  • Page 25 Moisture must not be allowed to accumulate in the vent's line. fUEL LINE ALWAYS ABOYE fUEL TANK TOP LEVEL LEVEL 10 ANTI-SIPHON DEVICE OR ELECTRICALLY OPERATED VALVE NEEDED NOT ACCEPTABLE "'- ~=UEL TANI TOP lEYEL _FUEL TANI FUEl Westerbeke Generators...
  • Page 26 IWARNINGI Fuel leakage in or around the generator compartment is a potential cause of fire and/or explosion. Repair leaks promptJy and make sure the compartment is properly ventilated. Westerbeke Generators...
  • Page 27 (suction from the pump may collapse a non·reinforced hose). Raw water strainers should be mounted at or below the water line to make sure the strainer and line remain primed after Raw water Pump shutdown. Westerbeke Generators...
  • Page 28 NOTE: Raw water entry into the engine cylinders is a warranty issue with the installer, not the Westerbeke Corporation The use of common-type street elbows is not recommended for plumbing the raw water circuit. These with generally have very restrictive inside diameters. Machined fittings true inside diameters are preferred.
  • Page 29 The negative (-) battery connection should be connected to the system ground (the engine block). IWARNINGI Do not smoke or allow an open flame near batteries. Lead acid batteries emit hydrogen, a highly.-explosive gas. Generators Westerbeke...
  • Page 30 Ventilation should accomplished with the aid of blowers especially when the vessel is not underway. Refer to the "SYSTEM SPECIFICATIONS" section of this manual for the airflow requirements of the generator set. Westerbeke Generators...

  • Page 31: Description Of Engine Control Panel

    The engine mounted control panel has two protective fuses incorporated in it. A 15 amp fuse protects the start circuit and an 8 amp fuse protects the operating circuitry on the engine and any remote start/stop panel or instrument panel installed. Westerbeke Generators...
  • Page 32 Remote start panels include a green LED which lights when the engine runs at approximately 600 rpm. The purpose ofthe LED is to alert the operator to release the starter toggle switch in addition to continue indicating that the generator set is running. Westerbeke Generators...

  • Page 33: Preparations For Starting

    Follow the procedures as presented, for the conditions indicated, and your Westerbeke generator set will give you reliable performance and long service life. Take the steps described below in starting your engine for the first time or after a prolonged shutdown or lay-up.
  • Page 34 NOTE: Some unstable running may occur in a cold engine, but this condition should smooth out as the operating temperature is reached (130 - 150° F [55 - SSO C]) and when a load is applied to the generator. Westerbeke Generators...
  • Page 35 Lubricating oil turns viscous - Make certain that the lubricating oil used conforms with the ratings for the prevailing atmospheric temperature. Refer to the "LUBRICATION SYSTEM" section of this manual for an atmospheric/oil viscosity specification table. Westerbeke Generators...

  • Page 36: Starting Procedure

    ON switch untO the oil pressure is sufficient to close the oil pressure safety switch, providing the normal path to the ignition system. B. After the generator is started, the generator's starter will not crank until someone again operates the ON switch first. Westerbeke Generators...

  • Page 37: Stopping Procedure

    The overspeed shutdown must always be installed and functioning. Any tampering with the overspeed shutdown module, which would cause it to malfunction, could be a cause of injury should the generator's belt-driven governor fail and cause the generator drive engine to overspeecl. Westerbeke Generators...

  • Page 38: Carburetor And Fuel System

    In cold weather particularly, water vapor is produced by condensation when air is present in the fuel tank. Keep fuel tank(s) full and completely free of dirt and water. The carburetor is a single barrel, down--draft type with a cleanable metal screened air intake filter/spark arrester. .: Choke Solenoid-Remo ..ed . (Enla.rced. View) Westerbeke Generators...
  • Page 39 - all of which are not wa.rrantable through Westerbeke. A typical fuef fitter/Water separator is il- lustrated at the right. This is the Raycor Modef 110 and is approved for use with marine gasoline products.
  • Page 40 Compression Fitting DC Ground Wire Connection Fuel Connection Pump Mounting Bolt IWARNINGI Fuel leakage at the fuel pump or its connections is a fire hazard and should be corrected. Make sure proper ventilation exists whenever servicing fuel system components. Westerbeke Generators...

  • Page 41: Electrical System

    (minimum) for the generator set covered by this manual. CAUTION When quick·charging the battery with an external charger, be sure to disconnect the battery cables from the battery. Leaving the charging circuit connected while quick-charging will damage the diodes in the integral controller's circuitry. Westerbeke Generators...
  • Page 42 C. Remove the positive ( lead from point #4 and connectthe negative (-) lead to point #4. Touch points #1, #2, and #3. The needle should deflect, indicating a passage of current through the diodes located internally at these points. Westerbeke Generators...
  • Page 43 White Yellow ( ... ) Positi ve Terminal of rectifier White/Green (- ) Negative Terminal of rectifier VOLTAGE OUTP..=.U.:.-T_--- Hnfll ADJUSTMENT POTENTIOMETER NOTE:White/Green (-) Negative and White I Black Ground are interchangeable. Westerbeke Generators...
  • Page 44 @':v':l?J",,',"0® ~----~--~~~~~0 " - - - '" STOP SWITCH t::e. <21 Tal ". VE:"I..OW/~EO """,- [:;0 OYE"~CHI HOUR METER r - - [0+--1-- ' "14 BLACK [i I~ '-++-.:.;:14'"'-r=.!El""LO>!!W!!..("'RE"'D'--_---!~----'1 '::t ON SWITCH ",. REO/PURPLE ------------- ------------ ------------ "NF' Westerbeke Generators...

  • Page 45: Dc Control Circuit Wiring Diagram #38028

    ~Q<J'" ""ECn6 T~-4 NOTE T81 I TSI2 BATTERY WESTERBEKE GASOI.INE REMOTE INSTRUMENT INSTRUMENT AND CONTROl. "BOllE OE:CK AND "ISOI.A IT IS TM E RESPClNSI BII.IT'\' OF GENERATORS AND OPTiONALLY. THEIR SENDERS SUPPl.IED WITH OPTIONAL INSTRUMENT PANEL. MINIMUM RECOMMENDED WIRE GAUGE TO REMOTE PANEL IS Ne. 14 AWG.

  • Page 46: Optional Remote Start Panel Wiring Diagram # 38024

    I ;;- STRlPE $,4 I<E:O/PURPL.E TO TBI· 5 1::::=1-.j.._..j..-...:..:::~..:::.:..:...--__" _ _ ..J .,.:.::'4~Y-=E.::.:L!...:.W::;!../.::::.I<.:=E,:::;.D...::5:..:r..;;:R;..:.;IP..:E=__ T81.3 _ __ .. 1...-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ REO!w/PUR STt:{IPf:! TO TB/-I Westerbeke Generators...

  • Page 47: Optional Remote Instrument Panel Wiring Diagram # 38025

    ,-------------------------------------------_: ~-:14_RE~f),-,/P-=-U::...R TO TBI-I - - - - - - - - - - - - T81-3~ :'14 YELIRED - - - - - - I TOlEIIA!IC~ WESTERBEKE CORPORATION ..1~;-:n:Ttu- {.ur AVO"- MA. 02322 WIRING DIAG REMOTE INSlR PANn i!!fu rU' : GAS GENSETS' ••...

  • Page 48: Cooung System

    COOUNG SYSTEM Description Westerbeke marine gasoline engines are designed and equipped for fresh water cooling. Heat produced in the engine by combustion and friction is transferred to the fresh water which circulates throughout the engine. This circulating fresh water cools the engine block and its internal moving parts. The heat is transferred extemallyfrom the fresh water to raw water by means of a heat exchanger, similar in function to an automotive radiator.
  • Page 49 F (50 C) lower than the actual atmospheric temperature expected. B. Filling the Fresh Water System A coolant recovery tank kit:, PN is supplied with each Westerbeke gasoline generator. The purpose 0249n, of this recovery tank is to allow for engine coolant expansion and contraction, during engine operation, without the loss of coolant and without introducing air into the cooling system.
  • Page 50 The thermostat used is simply a choke device that remains closed causing the coolant mixture in the engine block to rise in temperature. This temperature rise the thermostat causing to open; thus, allowing effects coolant mixture to circulate through the cooling system. Westerbeke Generators...
  • Page 51 Replace the gasket (refer to CLEAH your engine model's heat exchanger end gasket part number), cover, and ANODE REPLACE REPLACE REPLACE install a new zinc pencil. Westerbeke Generators...
  • Page 52 (See the figure below.) A spare drive belt should belt. be carried on board. Belt tension Governor 3/8-1/2 inch Fresh Water Pump Pulley Front Crankshaft Pulley Govemor/Fresh Water/Raw Water Pump Belt Tension Westerbeke Generators...

  • Page 54: Lubrication System

    Should your engine's oil pressure drop below a safe operating pressure, the sensor will shut the engine OFF to prevent any internal damage to your generator's engine from occurring by interrupting the DC voltage to the ignition coil. Westerbeke Generators...
  • Page 55 Immediately after an oil filter change and oil fill, run the engine to make sure the oil pressure is normal and that there are no oil leaks around the new oil filter. Westerbeke Generators...
  • Page 56 Then, check the quantity of oil with the dipstick. Fill to, but not over, the Side Oil high mark on the dipstick, should the engine require Fill--~""'" additional oil. Oil Dipstick Westerbeke Generators...

  • Page 57: Be Generator

    L- _ _ _ _ _ _ _ _ _ _ _ _ Generator Frequency speed: Frequency is a direct result of engine/generator 1800 rpm-60 hertz, 1500 rpm - 50 hertz. To change the generator's frequency, refer to the "MAINlENANCE AND ADJUSTIvlENTS" section of this manual. Westerbeke Generators...
  • Page 58 '-- _ _ _ _ _ _ _ _ ...1 Generator Internal Wiring Schematic with DC Battery Charging Circuit Rotating Field/Auxiliary B. Main Stator Windings with 'Nindings Diodes Capacitor D. Bridge Rectifier and Integral Controller Exciter Windings and Westerbeke Generators...
  • Page 59 Ask your local Westerbeke dealer for a Be GENERAL TROUBLESHOOTING GUIDE before perfonning the steps listed at the bottom of the next page.
  • Page 60 C. Check the engine's speed. 60 hertz: 60.5 - 61.5 50 hertz: 50.5 - 51.5 Adjust the engine's speed use of the governor speed adjustment to obtain the correct hertz. NOTE: Refer to the "NOTE" at the bottom of the next page. Westerbeke Generators...

  • Page 61: Sca Generator

    A plug at the capacitor l1J1.!§1. changed for 50 (#5) or 60 (#6) hertz use. SCA Generator (60 hertz only) • CID:J • L2 N 120VAC 120/240VAC Westerbeke Generators...
  • Page 62 Operators are cautioned when switching from shore power to generator power or vice-versa, heavy motor loads should shut off before switching as voltage surges induced by switching with heavy AC loads on the vessel being operated can/may cause damage to the exciter circuit components in the generator. Westerbeke Generators...

  • Page 63: General Information And Care Of The Generator

    Run the generator at first with no-load applied, then at half the generator's capacity, and finally loaded to its full capacity as indicated on the generator's data plate. See the rpmlhertz/frequency chart on the next page. Westerbeke Generators...
  • Page 64 Generator Troubleshooting A complete and illustrated text on troubleshooting the BC series of generators is furnished in booklet form and incorporated in the Technical Manual which is available through your local dealer. Westerbeke Generators...

  • Page 65: Engine Troubleshooting

    13. Faulty fuel solenoid on carburetor. Engine does not crank. 1. Battery is low or dead. 2. Engine's DC 20-Amp breaker has tripped. 3. Raw water filled cylinders. (Remove spark plugs.) 4. Loose battery connections. 5. Voltage drop at starter solenoid terminal. Westerbeke Generators...
  • Page 66 5. Distributor cap is cracked. 6. Dirty air cleaner. Engine overheats. 1. Coolant loss (pressure test the cooling system). 2. Belts are loose or broken. 3. Raw water pump's impeller is faulty. 4. Raw water pump is worn. Westerbeke Generators...
  • Page 67 Spark plugs are worn. 3. Valve clearances are incorrect. Dirty carburetor. air cleaner. 5. Dirty 6. Poor quality fuel. High oil pressure. Faulty gauge. 2. Relief valve is stuck. 3. Dirty oil or wrong SAE type oil in the engine. Westerbeke Generators...
  • Page 68 2. Choke is stuck closed. 3. Carburetor is flooding. Blue exhaust smoke is discharged 1. Valves are worn or adjusted incorrectly. from the exhaust 2. Piston rings are worn or unseated. 3. Lubrication oil is diluted. Crankcase breather hose is clogged. Westerbeke Generators...

  • Page 69: Maintenance & Adjustments

    Keep the area inside the heat exchanger clean of zinc ancx:te debris. Servicing After Initial 50 Hours of Operation 1. Change the engine's lubrication oil and oil filter. 2. Oean or replace the fuel filter screen in the carburetor and in the primary fuel filter/Water separator. Westerbeke Generators...
  • Page 70 7. Inspect plug wires, distributor cap and rotor. 8. Check water injected exhaust elbow for carbon and/or corrosion build-up on inside passages. Clean/replace as needed. 9. Change governor lube oil. Servicing After Every 800 Bours of Operation Check the tightness of bolts, nuts, clamps. Westerbeke Generators...
  • Page 71 Therefore, to change the generators frequency, the generator's speed must. be changed. To accomplish the frequency change, connect the AC output leads to the AC terminal block in accordance with the "AC Voltage Connections" diagram specified for your generator set, which appears in the "BC GENERATORu section of this manual. Westerbeke Generators...
  • Page 72 START switch is released. Some unstable running may be present when the engine starts cold but should smooth out as the engine reaches operating temperature. Keep this solenoid dry and periodically lubricate the linkage between the solenoid and the choke lever. Westerbeke Generators...
  • Page 73 (Check the speed adjustment.) Governor Maintenance 1. Periodically lubricate the attaching points at both ends of the linkage arm. Use a graphite lubricant or an equivalent. NOTE: Free movement of this linkage arm is important for proper govemor/throttJe operation. Westerbeke Generators...
  • Page 74 This mixture jet is pre-sized at the factory and is not adjustable. An adjustment to the idle jet screw. while the unit is operating at 1800 rpm, will have an affect on the unit's performance. Refer to the IIGovernor Adjustments" section of this manuaf for instructions on how to adjust the engine's speed. Westerbeke Generators...
  • Page 75 Loosen one head bold one-half tum and then tighten it to the specified torque. Then proceed to the next head bolt in the sequence numbering shown. 7.8 KW BCGA TIGHTENING SEQUENCE 8e6 , Torque Specifications: 7.0 KVV BeG & BCGA 36.2 - 43.4 Ib-ft (5.0 - 6.0 kg-m) Westerbeke Generators...
  • Page 76 7.0 KW BeG & BCGA 10.8 -15.21b-ft (1.5 - 2.1 kg-m) DAMAGE Check each plug for damage and/or wear. "Anti~Seizeu NOTE: Loc-tite applied to the threaded portion of the spark plugs wDl retard corrosion, making future removal of the spark plugs easier. Westerbeke Generators...

  • Page 77: Lay-Up & Recommissioning

    Change the element your fuel primary fuel filter/Water separator, the system should contain one, and clean the separator sediment bowl. Oean the filter screen at the inlet to the carburetor. Westerbeke Generators...
  • Page 78 Check your basic spares kit and order items not on hand, or replace those items used during the lay-up, such as filters and zinc anodes. Refer to the IISPARE PARTS section of this manual. Westerbeke Generators...
  • Page 79 Recommissioning The recommissioning of your Westerbeke unit after a seasonal lay-up generally follows the same procedures as those presented in the "PREPARATIONS FOR STARTING" section regarding preparation for starting and normal starts.

  • Page 80: Spare Parts Ust

    From the list provided directly above and from these inquiries, you can determine what spare parts may needed. In addition, you are planning a long ocean voyage, consult your local Westerbeke dealer for a listing of the Westerbeke dealers located on your route. Westerbeke Generators...

  • Page 81: Table Of Standard Hardware Tightening Torques

    5/16 UNF 2.9.. 3.2 21 - 23 28 .. 3/8 UNC 3.7 - 4.6 30- 35 4.1 - 4.8 44 .. 49 7/16 6.1 - 6.8 6.9 .. 7.6 7/16 9.4 -10.1 1/2 UNF 10.1 -11.1 73 - 80 Westerbeke Generators...

  • Page 82: Table Of Tightening Torques

    9.4 - 13.0 1.3 - 1.8 Oil pan drain plug and oil pan 25.3 - 32.5 3.S -4.5 4.0 -5.0 Flywheel bolts 28.9 - 36.2 1.16 -1.74 Exhaust manifold 8.4 - 12.6 1.04 -1.56 Intake manifold 7.5 - 10.8 Westerbeke Generators...

  • Page 83: Index

    Choke Solenoid ............................66 Connecting Pressure Sensing Devices to Oil Galleries ................21 COOUNG SySTEM ........................21, 42 & 47 Cylinder Lubrication ............................ 72 DC EJectrical Connections .......................... 22 DESCRIPTION OF ENGINE CONTROL PANEL ..................25 DISCLAIMER, PRODUCT SOFTWARE ......................Westerbeke Generators...
  • Page 84 Govemor/Fresh WaterIRaw Water!Pump Belt Tension ................46 Governor Maintel'lance ..........................Grounding ..............................22 I gnition Timing ............................. I nspection Equipment ..........................12 INSTALLATION CHECKS ..........................12 Intake Manifold Through-Hull Exhaust ....................72 LAY..up AND RECOMMISSIONING ......................Loa.d Connections ............................55 Westerbeke Generators...
  • Page 85 Remote Stopping Procedure ........................Replacing Filter Elements ........................... 33 Required Operating Speed ......................... Rigging af'ld Lifting ............................Shore Power Connections .......................... SPARE PARTS UST ............................ Spares ................................Spark Plugs ..............................70 SPECIFICATIONS, GENERAL, 7.0 KW BCG & BCGA ................. 8 Westerbeke Generators...
  • Page 86 INSTAWNG THE opnONAL REMOTE DRIVE NEVER ADJUST BELT TENSION WITH ENGINE ON ............46 OVERS PEED SHUTDOWN BE FUNCTIONING ..............MUST REMOVE WHEN ENGINE IS COOL ............. SPARK PLUGS ONLY WEAR PROTECTION WHEN SERVICING BA lTERIES ............24 & 73 Westerbeke Generators...
  • Page 87 WIRING DIAGRAM #38024, OPTIONAL REMOTE START PANEL ............40 WIRING DIAGRAM #38025, OPTIONAL REMOTE INSTRUMENT PANEL ...•..•...•..•.•..••.•.•..•..41 WIRING DIAGRAM #38028, DC CONTROL CIRCUIT ............... 38 & 39 Zinc Ancx:Jes ..............................45 Westerbeke Generators...
  • Page 88 NOTES Westerbeke Generators...

This manual is also suitable for:

7.0kw bcga-60hertz5.0 kw bcg-50hertz3.0bcg4.5bcg5.0bcg7.0bcg ... Show all

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