E-bike components The BOSCH drive systems “Active Line” and “Performance Line” All other functions and safety devices are identical. Familiarise consist of the components shown here. The two drive systems yourself with operation, the functions as well as the care and differ only with respect to the technical setup of the components maintenance notes.
Table of contents E-bike components Cycling with an empty rechargeable battery Drive overheat protection Table of contents Rechargeable battery In an emergency Charging times General protective measures Storing the rechargeable battery In the event of excessive heat Transporting or shipping the rechargeable battery In the event of deformation, odour, liquid Protective equipment If the rechargeable battery catches fire...
Table of contents Operation Start-up Operating notes Rechargeable battery Control computer Inserting the rechargeable battery Charging indicator Care Checking the charge level of the rechargeable battery Checking the speed sensor Charging the rechargeable battery Error messages Control computer Rechargeable battery Switching on and off Charger Insertion and removal...
In an emergency In an emergency 2. For short-term temporary storage, select an outdoor location and, if possible, place the rechargeable battery in a fire-proof container or on the soil. You can find notes on handling the rechargeable battery in this user manual.
Safety Safety There are safety notes in the following categories: WARNING General notes and information The signal word “Warning” designates a hazard with Be absolutely sure to read the warning notes moderate degree of risk which may lead to death or severe injury if not avoided.
Safety WARNING WARNING Risks for children and persons with impaired Risk of accident and injury! physical, sensory or mental capacities or lack There is an increased risk of accident and injury if the of experience and knowledge, e.g. children bicycle is used in an improper manner or with disregard or persons with impaired mental and physical for regulations.
Safety WARNING CAUTION Risk of fire and explosion! Danger to health and the environment! Rechargeable batteries that have caught fire are very Lithium could be leaked if the rechargeable battery is difficult to extinguish; the cells affected must burn down damaged.
Safety Charger CAUTION WARNING Risk of damage! Incorrect use of the rechargeable battery could cause Risk to life! damage to the rechargeable battery, the drive or Incorrect handling of electrical current and corresponding surrounding objects, e.g. due to overheating. components poses a risk to life due to electric shock. •...
Fundamental information • Only have the charger repaired by qualified professionals Fire hazard with original spare parts. Internal, invisible damages can cause the rechargeable battery to catch fire and ignite objects in the surrounding area (see chapter • Only use the charger to charge the original rechargeable “In an emergency”).
Fundamental information Symbols in this manual Label for environmentally-harmful hazardous substances. Exercise special caution when handling products Steps to be performed in a particular order begin labelled as such. Observe disposal guidelines! with a number. • Steps to be performed in no particular order begin Label for waste materials intended for recycling.
Notes Notes Memory effect: Refers to the loss in the capacitance of recharge- able batteries if they are not completely charged (does not apply to lithium ion rechargeable batteries). E-bike Pedal drive: Assembly consisting of pedal, crank arm and chain wheel.
Notes Functionality • Comply with the maintenance intervals. Temperatures below +10 °C may negatively affect the perfor- The drive only provides you with riding assistance when you mance of the rechargeable battery during operation. When you pedal. The intensity of assistance is automatically adjusted are not using your e-bike: depending on the selected riding mode, the pressure applied •...
Notes Drive overheat protection Li-ion rechargeable batteries have a relatively high energy den- sity. Therefore, this rechargeable battery must be handled with CAUTION great care. For your safety, be absolutely sure to observe the following notes to ensure reliable operation and a long life-cycle: Risk of injury! Partial charging does not damage the rechargeable battery as it does not have a memory effect.
Notes • Never perform any modifications on the rechargeable battery. • Make sure that the top and bottom temperature limit is not exceeded or underrun during storage (see chapter “Technical NOTICE: You can find more information about the rechargeable data”). battery in the chapter “Operation >...
Notes Protective equipment Overheat protection The rechargeable battery is equipped with a temperature monitor. It can only be charged at temperatures between 0 °C and 40 °C. Fig.: H-1 Indicator for errors “Overheat protection” (left) and “ECP” If the rechargeable battery is not within the temperature range for (right) on the rechargeable battery indicator.
Notes • Ensure that you regularly obtain information regarding changes gefertigt nach DIN 15194 to the content of valid regulations. Nenndauerleistung 250W bis 25km/h zulässiges Gesamtgewicht Areas of application of the rechargeable battery Hermann Hartje KG Deichstraße 120-122 and charger 27318 Hoya/Weser Germany www.e-rad.de...
Notes Transport With e-bikes, the forces from braking and lateral forces that act on the bike rack are stronger than with conventional bicycles. WARNING • Check whether your bike rack is suitable for e-bikes. • Ask your specialist dealer about suitable bike racks for your Risk of short-circuiting and fire! e-bike.
Notes Packaging CAUTION • Dispose of the packaging material for environmentally-friendly Risk of injury! recycling using the collection systems provided. The e-bike may respond in a manner other than you Rechargeable battery and charger expect if operated incorrectly. • Do not dispose of rechargeable batteries, electric components •...
Depending on the bike type, your e-bike is equipped with an on-frame rechargeable battery (type 1) or luggage rack - Only charge the rechargeable battery of the Bosch e-bike. rechargeable battery (type 2). Other rechargeable batteries may explode and cause injury.
Start-up 4. Rack rechargeable battery (type 2): 1. To switch off the e-bike, push the button on the rechargeable battery or the button on the control computer (see chapter • Carefully pull the rechargeable battery back and out of the “Operation >...
Operation Operation Charging indicator The rechargeable battery is equipped with a charging indicator Rechargeable battery on the left side (see Fig.: B-3). Inserting the rechargeable battery If no bar is shown, the rechargeable battery charge for the drive has been used up. The drive will be deactivated. The display and 1.
Operation Checking the charge level of the rechargeable Charging the rechargeable battery battery WARNING Rechargeable battery removed Risk of fire and injury! 1. Push the button on the rechargeable battery (see Fig.: B-3). If you notice heat, an odour or damages while charging: 2.
Operation • Remove any dirt on the charging slot and the contacts with NOTICE a dry cloth. • Only charge the rechargeable battery under supervision. Risk of damage! 1. When the rechargeable battery is inserted: Switch the e-bike If there is no bar blinking on the charging indicator after off (see the Chapter “Operation >...
Operation Device jack Device plug Charger Charging slot Charging plug Fig.: B-4 Connection of the device plug to the mains connector Fig.: B-6 Connection of the charging plug to the removed on- jack of the charger. frame (top) or luggage rack rechargeable battery (bottom). Once the charging process is complete, the charging indicator on the rechargeable battery goes out.
Operation Control computer NOTICE Switching on and off Risk of damage! Attempting to remove the control computer when the If the control computer is not inserted in the holder, it can be switched on separately to read the cycling data and for settings removal lock is engaged will damage the holder.
Operation Removal lock Power supply The control computer can be locked in the holder to prevent When the e-bike is switched on and the rechargeable battery is removal. charged, the inserted control computer is supplied with energy via the e-bike rechargeable battery. •...
Operation Charging the control computer NOTICE: Without charging the internal rechargeable battery again, the data and time will remain saved for a maximum of 6 months. After being switched back on, the date and the time of the Nyon control computer will automatically be reset after successful GPS location.
Operation Changing the batteries WARNING NOTICE: This chapter applies only to the Purion control computer. Risk of accident and injury! It is powered by two CR2016 batteries. Change the batteries when the message “LOW BAT” appears in the display of the control If you do not concentrate on the road traffic, you will computer.
Operation NOTICE: After 10 minutes of inactivity, the e-bike will auto matically switch off. • Before you switch the e-bike on, check whether the recharge- able battery is charged and has been properly inserted (see chapter “Operation > Rechargeable battery”). Activating the e-bike NOTICE: Do not apply pressure to the pedals during activation.
Operation Using the drive - The drive will automatically activate as soon as you pedal. - The drive will automatically switch off when you are not pedal- ling or when you reach a speed of 25 km/h. - Under 25 km/h the drive will automatically switch on when you pedal.
The operating display is a combination of a value and text display NOTICE: This chapter only applies for the “ActiveLine” or “Performance Line” with the option “Intuvia eShift” and electronic field (see Figure B-16). The following views are available for selection on the operating display: gear shift.
Operation - NuVinci pedalling frequency/gear (only for models with a “NuVinci H|Sync” gear shift): Displaying and setting the desired pedalling frequency and the gear. You can access this view directly by pushing the NOTICE: button for 1 second. • Change the desired pedalling frequency or the gear by pushing RESET the –...
Operation Basic settings 3. To reduce the value or scroll down, push the button. To increase the value or scroll up, push the button. NOTICE: This chapter only applies for “ActiveLine”, • When the control computer is inserted, use the – (minus) or “PerformanceLine”...
Operation Purion basic settings NOTICE: See Figure B-19 for displaying the basic settings on the On/Off button Purion control computer. Action Keys Time Switching on the control computer A A A L K K K K K L A L L L A L L L K K K K...
Fig.: B-20 Assistance level indicator for “ActiveLine” or • Then follow the instructions on the indicator. “Performance Line” (left) and “Nyon” (right). - Displ. vx.x.x.x: Software version of the indicator. 1. Push the + (plus) or – (minus) button on the control unit to - DU vx.x.x.x*: Software version of the drive unit.
Operation The level of assistance is shown on the control computer. As a NOTICE bar diagram for the “ActiveLine” or “PerformanceLine” and as a checkmark for the “Nyon” (see Figure B-20). Risk of damage! NOTICE: If the control computer is taken out of the holder, the last Irreparable damages may occur if the USB port is used riding mode shown is stored in the memory.
Operation System query with USB Walk assistance NOTICE: You can use the USB port to connect a diagnosis sys- CAUTION tem from the “Purion” model and check the version status of the subsystem. The USB port has no other function. Risk of injury! 1.
- The speed exceeds 6 km/h. Google PlayStore for Android devices. In addition to the free “Bosch eBike Connect” app, various premium functions are available subject to a charge. You can find a detailed list of the additional apps available in the online user manual at www.Bosch-eBike.com/nyon-manual.
Operation Start-up 3G/4G The Nyon control computer is shipped with a partially charged rechargeable battery. • Charge the rechargeable battery before first use (see chapter “Operation > Control computer > Charging the control computer”). NOTICE: Registration is required to use the functions in their entirety (see “Login with registration”).
1. Insert the control computer in the holder (see chapter “Operation > Control computer”). 2. Load the “Bosch eBike Connect” app on your smartphone and use the app to register (see “www.eBike-Connect.com”). Once login is complete, the cycling data will be saved and synchronised with the smartphone application and the online portal.
Operation Operating notes 2. Register via the online portal. The cycling data will be saved and synchronised with the online • Operate all functions and views with the joystick and portal as soon as the login is complete. You can then connect button: to your smartphone from the Nyon control computer: •...
Operation Control computer Setting the operational mode 1. Move the joystick to the right. The control computer is equipped with the following buttons. The available settings will be shown on top of the active oper- button: Switch the control computer or the e-bike on and off ating mode.
Operation Status indicators Symbol Name Description Displays the time The status indicators will be shown depending on the operational 00:00 Time (determined by GPS). mode and the selected settings. Indicator for the remaining • Read the individual meanings on the status indicators in Internal battery (internal) rechargeable battery “Table 2”.
Operation Operational modes in the main menu Time Costs Trees preserved Symbol Operating mode Function Dashboard Indicator for statistical data Ride Displays the current cycling data Displays material and Map and navigation navigation function Indicator for workout and Fitness fitness data Settings Indicator for basic settings Calculation period...
For a fee, you can expand this area on your Own pedalling power Own pedalling power Trip kilometres smartphone with the “Bosch eBike Connect” app or download Time other maps. Once the control computer is activated, it automatically looks for satellites to receive GPS signals.
2. To select the menu item, move the joystick up or down. heart rate is shown in the indicator instead of “Performance”. You can find compatible chest strap models in the online user • Push the joystick to display the menu item. manual at www.Bosch-eBike.com/nyon-manual.
Own pedalling power Own pedalling power Calories burned The menu item “Custom screen” (user-defined screen) shows the values set via a smartphone or the “Bosch eBike Connect” online portal. Settings Displaying the basic settings of the control computer. NOTICE:You can only change some basic settings when the control computer is placed in the holder.
Operation - My eBike: Change the value for the wheel circumference set by the manufacturer by ±5 %. For this, the Nyon control computer must be inserted in the holder. - Country settings: - Change the time indicator to 12 or 24 hour format. The current time is automatically adopted from the NOTICE: GPS signal.
Care Care WARNING Regular care will ensure that your e-bike stays safe and reliable. Risk of electric shock and short circuit! • Wipe the e-bike components clean with a damp cloth (see When performing care, maintenance and repairs, there chapter “E-bike components”). is a risk associated with the electrical current.
Care Checking the speed sensor If the distance is too small or too great, the speed indicator on the control computer will not work and the e-bike drive will operate in The speed sensor and the corresponding spoke magnet must be the emergency programme.
Error messages WARNING Risk of electric shock! When working with an inserted rechargeable battery or connected charger, there is a risk of electric shock. • Check whether the mains plug of the charger has been pulled out off the socket. •...
Error messages Error messages Display Error source Measure 410 /418 Button(s) blocked Check the buttons and clean them if necessary. Control computer connection Check the cable connections and contacts (visual check). Configuration Restart the e-bike. Drive unit connection Check the cable connections and contacts (visual check). Rechargeable battery connection Check the cable connections and contacts (visual check).
Error messages Display Error source Measure Configuration Restart the e-bike. Overheating of the drive unit 1) Switch the e-bike off. 2) Let the motor cool off. 3) Select a low riding mode. USB consumer Disconnect the external device from the USB port and restart the e-bike. Software version Restart the e-bike Authentication...
Error messages Display Error source Measure Rechargeable battery collective 1) Switch the e-bike off. message 2) Remove the rechargeable battery and check it with the button. 3) If the rechargeable battery is charged, insert it and start the e-bike. Software version Have your specialist dealer perform an update.
Rechargeable battery Operating temperature: -5 °C to +40 °C PowerPack PowerPack PowerPack 150 g (Active Line) Weight: 200 g (Performance Line) Nominal voltage: 36 V 36 V 36 V IP54 (Active Line)* IP code: Nominal capacitance: 8.2 Ah 11 Ah 13.4 Ah...
Technical data Standard charger Compact charger Input: 207 to 264 V ~ (47-63 Hz) Input: 90 to 264 V ~ (47-63 Hz) Output: 36 V Output: 36 V Frequency: 47 to 63 Hz Frequency: 47 to 63 Hz Storage temperature: -10 °C to +50 °C Storage temperature: -10 °C to +50 °C...