Table Of Contents - SSANGYONG Korando 2012 Manual

Table of Contents

General Information1
Major Dimension2
Vehicle Identification2
Specification3
Vin Number3
Engine Number3
Recommended Fluids And Lubricants5
Scheduled Maintenance Services5
Diesel Engine5
Chart Symbols6
Chassis And Body6
Gasoline Engine8
Can Communication Configuration10
Can Configuration Wiring Diagram10
Electric Device General Information11
How To Read Electrical Wiring Diagram11
Contents Of Electrical Wiring Diagram12
Circuit Identification Symbol12
Function Of Power Supply Line12
Wiring Harness Color Identification12
How To Check Terminal Number Of Connector13
Electric Symbols13
Terminal Number Of Connector13
Part Location According To Connector Number14
Symbol Character For Connector14
Connector Location Number14
Connector Number According To Locating Section14
Connector/Ground15
Wiring Harness16
Components Location17
Connector18
Ground18
Splice Pack18
Splice Pack Circuit19
Wiring Connector Parts Shape/Numbering21
The Others Part Shape/Numbering22
Unit Part22
Switch Part22
Motor Part23
Lamp Part23
Sensor Part23
The Other Part24
W/H Main25
W/H Floor27
W/H Floow (Rh)29
W/H Engine Main30
Top View30
Front View30
W/H Engine Extn31
W/H Roof32
W/H Air Bag33
W/H Air Bag Extn33
W/H Driver Door34
W/H Passenger Door34
W/H Rear Door35
W/H Tail Gate35
Power Distribution36
Fuse37
Engine Room Fuse/Relay Box37
Engine Room Fuse/Relay Box - Top View37
Eng Room Fuse/Relay Box-Under View37
Usage Of Fuse In Engine Room Fuse Box38
Engine Room Fuse Box Connector Number38
Engine Room Fuse/Relay Box Circuit39
Indoor Fuse Box44
Power Supply44
Indoor Fuse Box Circuit45
Icm Relay Box49
Circuit51
Starting/Charging (W/O Smart Key)52
Glow Control Unit53
Ecu54
Stop Lamp, W/Speed Sensor, T/Pressure Sw55
Ptc Heater, Fuel Pump58
Diagnosis Connector59
Tcu60
Hpt-Tcu61
Awd Coupling Unit62
Abs/Esp63
Air Bag System64
Cluster65
Steering Wheel Heating66
Eps67
Power Seat/Frt Seat Warmer68
Rear Seat Warmer69
Bcm70
Dr Lock, Folding, Defog/Deicer, P/Window71
Power Window72
Outside Mirror73
Frt Wiper/Washer74
Horn75
Cigar Lighter/Power Outlet76
Defogger/Deicer77
Door Lock Circuit78
Sun Roof79
Head Lamp80
Head Lamp Level G Device81
Tail Lamp82
Turn Signal Lamp/Hazard Lamp83
Trailer Lamp84
Frt Fog Lamp85
Frt/Rr Fog Lamp86
Stop Lamp87
Interior/Door Lamp88
Parking Aid/Back Up Lamp/Ecm Mirror89
Audio90
Aux/Handsfree Module91
Av System92
Air Conditioning System93
Cooling Fan System94
Can95
Skm96
Engine General99
Layout99
Major Components100
Rear View100
Guidelines For Service Works102
For Safety102
Equipment102
General Instructions103
Basic Inspection104
Horn Operation104
Brake Operation104
Exhaust System104
Coolant Reservoir104
Guidelines On Engine Service105
Cautions Before Service Works105
Engine And Accessories105
Electric Devices105
Fuel And Lubrication System106
Jack-Up Points107
Stand Jack-Up Points And Installation Status (Front Side)107
Standard Bolts Specifications108
Coding And Setup109
Engine Variant Coding109
D20Dtf Engine Assembly110
Tightening Torque111
Check And Inspection118
Cylinder118
Compression Pressure Test118
Cylinder Pressure Leakage Test118
Piston Protrusion Check119
Cylinder Head120
Cylinder Head Mating Surface Check120
Cylinder Head Pressure Leak Test120
Overview And Operating Process123
Belt System123
With Hps (Hydraulic Power Steering)123
With Eps (Electric Power Steering)123
Vacuum Pump124
Brake Booster124
Egr Cooler Bypass Valve124
Engine Mountings125
Intake/Exhaust System126
Intake Manifold126
Exhaust Manifold126
Cylinder Head Cover And Oil Separator127
Finger Follower & Hla129
Intake/Exhaust Camshafts129
Camshaft Sprocket129
Camshaft Position Sensor129
Chain And Gear Drive System130
Intake/Exhaust Camshaft Assembly131
Timing Gear Cover Case (Tgcc)132
Tgcc132
Mass Balance Unit (Mbu)133
Fuel Hp Pump133
Oil Pan134
Oil Pan Assembly134
Mass Balance Shaft Unit (Mbu)135
Mass Balance Shaft Unit135
Flywheel And Drive Plate136
Dmf (Dual Mass Flywheel)136
Drive Plate136
Piston/Crankshaft/Cylinder Block137
Engine Fuel System138
Maintenance And Inspection139
Maintenance Procedures For Di Engine Fuel System139
Tool Kit For High Pressure Line139
Took Kit For Low Pressure Line139
Fuel Filter Assembly140
Diagnostic Test For Engine Fuel System142
Hydraulic System142
Excessive Backleak Of Injector143
Excessive Injector Backleak143
Loss Of Pump Pressure/Flow144
Loss Of Hp Pump Pressure/Flow144
Pressure Test For Fuel System In Di Engine145
Dtc Check146
Fuel System Check Procedure147
High Pressure System Pressure Test148
How To Use Pressure Tester149
Low Pressure System Pressure Test150
Static Test For Backleak Of Injector151
Dynamic Test For Backleak Of Injector152
Pressure Leak Test In Fuel System With Scan Tool153
Hp Pump Pressure Test154
Cautions For Di Engine155
Di Engine155
System Safety Mode155
Engine Check Warning Lamp155
Cleanness156
Cleanness Of Di Engine Fuel System156
Cleanness Of Di Engine Fuel System And Service Procedures156
System Supplement Against Paraffin Separation157
System Supplement And Remedy Against Water In Fuel157
Water Drain From Water Separator157
System Layout And Operation159
High Pressure Pump160
Accelerator Pedal Position Sensor160
Fuel System Flow Diagram161
Input/Output Devices162
Flow Diagram Of Fuel Supply System164
Circuit Diagram165
Intake System166
When Abnormal Noises Are Heard From The Engine Room167
Abnormal Noise Caused By Poor Tightness Of Intake System167
Troubleshooting Sequence168
Basic Checks For Intake System168
Other Checks For Intake System168
Swirl Control Valve169
Input/Output Of Intake System171
Operating Process172
Work Flow172
Types Of Swirl173
Swirl Control173
Features174
Swirl And Air Intake Efficiency174
Relationship Between Swirl And Egr174
Relationship Between Swirl And Fuel Injection Pressure174
Cautions During Driving181
Inspection Of Turbocharger182
On-Board Inspection182
Inspection Of Turbine182
Oil Drain Pipe Defect182
Possible Causes Of Defect184
Troubleshooting188
System Description Of E-Vgt194
Performance (For Euro V)195
E-Actuator (Electric-Actuator, Rotary Type)195
Operating Principles198
How It Works At Low Speed198
How It Works At High Speed199
Lubrication System200
Maintenance201
Level Check201
Lubrication205
Anti-Friction205
Cooling205
Sealing205
Coolant Level Check208
Leak Test209
Cautions210
Water Pump211
Oil Filter Module211
Thermostat211
Coolant Temperature Sensor212
Electric Fan212
Radiator212
Charging System215
Inspection216
Alternator Output Test216
Troubleshooting For Alternator217
Checking Battery218
Using Battery Tester219
How To Use Battery Tester219
How To Read Display219
Starting With Jumper Cable220
Connecting Order220
Starting220
Charging Time According To Vehicle Conditions And Environment223
Output Characteristics223
Alternator (120 A)223
Alternator (140 A)223
With Smart Key System224
Without Smart Key System225
D20Dtf Pre-Heating227
Input/Output Diagram Of Glow Plug Control Unit230
Characteristics Of Temperature And Current In Aqgs234
Operation Of Aqgs234
Normal Operating Mode237
Engine Start242
Engine Start During Driving242
Cruise Control250
Traffic Conditions For Using Cruise Control251
Setting A Desired Speed254
Accelerating With The Cruise Control System255
While The Cruise Control System Is Running255
When The Cruise Control System Is Not Running255
Tap-Up While The Cruise Control System Is Running255
Decelerating With The Cruise Control System256
Recovery Of Set Speed (Resume)257
Eco Cruise Control258
Eco Cruise Driving Mode258
Normal Cancellation Of The Cruise Control259
Abnormal Cancellation Of The Cruise Control260
E-Egr System261
E-Egr Cooler And Bypass Valve263
Hfm Sensor263
Egr Pipe263
E-Egr Valve263
Control Logic265
Operating Conditions265
Shut Off Conditions265
Abnormal Soot Accumulation267
Normal Soot Combustion267
Cautions To Protect The Catalyst Filter267
Warning Lamp Related To Cdpf268
Cdpf Regeneration Process (Warning Lamp Not Illuminated)268
Overload Of Cdpf (Warning Lamp Blinking)268
Excessive Overload Of Cdpf (Warning Lamp Illuminated)269
Post-Injection And Air Mass Control273
Front Egt Sensor274
Rear Egt Sensor274
Differential Pressure Sensor274
Injector (C3I)274
Configuration And Principle Of Operation275
Electric Circuit Diagram277
Designated Engine Oil For Cdpf (Low Ash Oil)278
Do Not Use The Fuel Containing High Sulfur278
White Smoke278
Engine Data List279
Input/Output Of Ecu282
Ecu Block Diagram282
Components For Ecu Input283
Ecu Control285
Ecu Function285
Control Function285
Controls By Operating Stages285
Fuel Pressure Control Elements286
Fuel Pressure Control286
Fuel Injection Control287
Main Injection Timing Control287
Pilot Injection Timing Control288
Fuel Control288
Main Flow Control288
Driver Demand289
Idle Speed Controller290
Flow Limitation290
Superchager Flow Demand290
Pilot Flow Control291
Cylinder Balancing Strategy291
Balancing Of The Point To Point Flows291
Detection Of An Injector Which Has Stuck Closed291
Mdp Learning Control292
Accelerometer Control293
Resetting The Pilot Injection293
Detection Of Leaks In The Cylinders294
Detection Of An Accelerometer Fault294
Variable Swirl Valve295
Components295
Input/Output For Variable Swirl Valve296
Egr Control300
Input/Output Of E-Egr System301
Bypass Control For Egr Cooler302
Cooler Temperature302
Exhaust Gas Temperature302
Control Elements For Egr System302
E-Vgt Control304
Input/Output For E-Vgt System305
E-Vgt System Control306
Wide Band Oxygen Sensor307
Input/Output For Oxygen Sensor308
Oxygen Sensor Control309
Cooling Fan Control310
Overview Of Cooling Fan And A/C Compressor310
Input/Output For Cooling Fan And A/C Compressor311
Cooling Fan And A/C Compressor Control312
Conditions For Cooling Fan312
A/C Compressor Off Conditions312
Output Voltage According To Refrigerant Pressure312
Ptc Heater Control313
Operation Process314
Immobilizer Control316
Basic Components (Ignition Key System)316
Key Approval Process317
Components For Immobilizer With Smart Key System318
Key Approval Process In Smart Key System Equipped Vehicle319
Cdpf Control320
Input/Output For Cdpf Control321
Input/Output For Can Communication324
Configuration Of Can (P-Can/B-Can)324
Can Communication Flow Chart325
Table Of Contents337
Engine Ecu338
Engine Compartment338
Ignition System340
Ignition Coil340
Ignition Plug340
Water Pump Assembly346
Thermostat Assembly346
Start Motor Assembly348
Battery348
Lifting Up The Vehicle352
Tightening The Fastener353
Fuel And Engine Oil System354
Drive Belt355
Hydraulic Tensioner Assembly356
Crankshaft Pulley (Crs)357
Front Mounting Assembly358
Right Mounting Assembly358
Left Mounting Assembly358
Rear Mounting Assembly358
Cylinder Head Assembly360
Closed-Roof Water Jacket (Improving Coolimg Efficiency)361
Cylinder Head Oil Gallery361
Cylinder Head Cover363
Camshaft Assembly364
Intake/Exhaust Valve Assembly (Installed On Cylinder Head)365
Cylinder Head Gasket366
Chain Drive System367
Timing Gear Case Cover368
Hydraulic Auto Tensioner369
Layout And Location369
Hydraulic Chain Tensioner369
Oil Pump Chain Tensioner370
Timing Chain And Gear371
Chain Rails372
Flywheel373
Operation Of Dmf374
Compression Stroke374
Combustion Stroke374
Torque Change Curve Of Engine And Drive Shaft374
Features Of Dmf375
Advantages Of Dmf375
Piston Assembly376
Piston Ring377
Piston Pin377
Snap Ring377
Assembling The Piston378
Assembly Mark378
Top Surface Of Piston378
Top Surface Of Cylinder Block378
Connecting Rod379
Selection Of Connecting Rod Bearing380
Crankshaft381
Selection Of Crankshaft Main Bearing382
Bottom Of Cylinder Block382
Crankshaft Sprocket Installing Surface382
Crankshaft Lower Bearing382
Cylinder Block383
Coolant And Oil Flows384
Coolant384
Engine Oil384
Vis Solenoid Valve388
T-Map Sensor388
Vis Valve388
Purge Control Solenoid Valve389
When Long Runner Is Operating390
When Short Runner Is Operating390
Intake Air Flows390
Canister398
Fuel Filter398
Fuel Pump And Fuel Sender Assembly398
Fuel Tank Assembly398
Schematic Diagram Of Fuel Flows400
Emission Aftertreatment System406
Catalytic Converter & O2 Sensor406
Purge Canister Control406
Blow-By Gas Control System (Crankcase Ventilation System)406
Wcc407
Engine Check Lamp407
Pcv Valve407
Blow-By Hose407
Warm-Up Control Function482
Ignition Timing482
Air Conditioner Compressor Operation482
Warm-Up Control Operating Conditions482
Can Configuration (P-Can/B-Can)488
Wiring Connection Of Can Communication489
Fuse Box544
Rear Defogger Timer Control600
Keyless Entry601
Transmitter (Rekes Key)601
Door Unlock/Panic Button601
Door Lock602
Remote Door Lock602
Locking Door And Tailgate (Briefly Press)602
Remote Door Unlock603
Remote Panic603
After 30 Seconds Delay Auto Door Lock604
Door Lock/Unlock Control605
Door Lock/Unlock Control By Door Lock Switch605
Door Lock/Unlock Control By Central Door Lock Switch606
Door Lock/Unlock Control By Rekes Signal606
Door Lock/Unlock Control By Skm Smart Key's Remote Control607
Lock/Unlock Control By Skm Passive Entry608
Auto Door Lock Control609
Auto Door Unlock (Crash Unlock) Control610
Panic Alarm611
Panic Alarm By Rekes Signal611
Panic Alarm By Skm Smart Key's Remote Control612
Headlamp613
Coming Home Lighting Control613
Tailgate614
Tailgate Control In Bcm Without Skm614
Tailgate Control In Bcm With Skm614
Theft Deterrent Alarm615
Theft Deterrent Alarm Control In Bcm Without Skm615
Disarming By Rekes Remote Control616
In Theft Deterrent Mode616
Activation Of Theft Deterrent Alarm616
Disarming Conditions Of Theft Deterrent Mode616
Theft Deterrent Alarm Control In Bcm With Skm618
Entering Into Theft Deterrent Mode By Smart Key Remote Control618
Entering Into Theft Deterrent Mode By Skm Passive Entry619
Disarming620
Warning Cancellation Requirements620
Re-Entering Into Theft Deterrent Mode After Tailgate Open621
Operation When Disarming621
Time Lag Power Window Control622
Sleep Mode622
Flasher (Blinking) Function623
Turn Signal Lamp Control623
Right Turn Signal Lamp Control624
Hazard Flasher Switch Control625
Hazard Flasher Indicator Control626
Auto Hazard Flasher Control626
Emergency Hazard Flasher Control (Coupled With Abs)627
System Layout627
Priority627
Off Conditions628
Drl (Daytime Running Light) Control629
Fog Lamp Control629
Auto Light Control (Lin)630
Outside Mirror Folding/Unfolding Control631
Folding/Unfolding Control631
Auto Folding/Unfolding Control632
Auto Folding Sequence632
Approach (Puddle) Lamp Control632
Without Skm632
Buzzer Control633
With Skm633
Approach Lamp On633
Approach Lamp Off633
Immobilizer/Remote Control Key Coding634
Operation Of Immobilizer635
Components Of Rekes Key636
How To Replace Battery636
How To Replace Transponder636
Smart Key Module637
Coding641
Coding Process641
Coding For Each Unit641
Operation With/Without Smart Key/Ems Registratio641
Coding After Replacing Components642
Virgin Power Control642
Virgin Control By Tm & Ems642
Power Control642
Smart Key Function643
Passive Entry Actuation Area643
Passive Lock645
Passive Lock Hardware Control645
Passive Lock By Outside Door Handle Switch645
Interruption Of Door Lock646
Smart Key Function By Outside Door Handle Switch646
Searching For Other Keys646
Smart Key Search Mode646
Passive Unlock647
Passive Unlock Hardware Control647
Passive Unlock By Outside Door Handle Switch647
Passive Tailgate Open648
Passive Tailgate Open Hardware Input/Output Control648
Tailgate Open Switch Control648
Puddle (Approach) Lamp Control649
Auto Puddle (Approach) Lamp On649
Reset Conditions649
Standby Mode Operation649
Limitations/Interruption Of Smart Key Function650
Function Limitation650
Function Interruption650
How To Deactivate Function Limited/Interrupted Smart Key650
Rekes Control Function651
Rekes Lock651
Rekes Unlock651
Remote Keyless Tailgate Open651
Remote Keyless Panic652
Panic Siren Mode By Rekes Panic Control652
Smart Key Verification Time Control653
Pre-Verification Timer653
Immobilizer Verification Timer653
Start & Power Mode Control654
Hardware Interface654
Output654
Ignition Status Change655
Starting Engine While Driving656
Engine Stop657
Acc On/Power Off657
Power Relay Control658
Off To Engine Starting658
Acc To Ign658
Ign To Starting659
Ign/Engine On To Acc659
Ign/Engine On To Off659
Start Switch Control660
Start Switch Indicator660
Ignition Status Indicator On Start Switch660
Start Switch Indicator Output660
Skm Warning Control661
Smart Key Not Found Warning (Key Out Warning)661
Smart Key Not Found Warning With Acc On661
Smart Key Not Found Warning With Ign/Engine On661
Smart Key Detection Warning662
Smart Key Not Found Warning Deactivation Conditions662
Smart Key Detection Warning Conditions662
Smart Key Detection Warning Deactivation Conditions662
Smart Key Verification Fail Warning663
Verification Fail Detection And Transmission Conditions663
Smart Key Battery Discharge Warning663
Transponder Verification Fail Warning663
Transmission Position Warning664
Skm Error Alert664
Transmission Position Warning Deactivation664
Skm Error Transmission Conditions664
Brake Not Working Alert665
Clutch Not Working Alert665
Smart Key Slot Detection Alert665
Skm Alert Priority665
Steering Wheel Heating Indicator Added667
Pre-Warning Indicator Rearranged667
Winter Mode Indicator Added667
Warning Lamps According To Iso Standards668
Ambient Temperature Display668
Svc Class668
Both Svc And Std Class668
Instant Fuel Consumption Display Changed669
Pre-Warning Indicator For Engine Overheat Removed669
Tdms Logic Changed669
Description Of Warning Lamps & Indicators672
Svc672
Std673
Details Of Warning Lamps And Indicators674
Headlamp High Beam Indicator674
Front Fog Lamp Indicator674
Side Light Indicator674
Low Fuel Level Warning Lamp675
Engine Overheat Warning Lamp675
Door Ajar675
Seat Belt Reminder675
Esp676
Esp Off Indicator676
Battery Charge Warning Lamp676
Engine Oil Level Warning Lamp676
Brake Warning Lamp (Brake Fluid)677
Abs Warning Lamp677
Passenger Air Bag Disable Indicator677
Immobilizer Indicator677
Hazard Indicator678
Eco Indicator678
Cruise Control Indicator678
4Wd Lock Indicator678
Passenger Seat Belt Reminder679
Left Turn Signal Indicator679
Right Turn Signal Indicator679
Winter Mode Indicator(Dsl Only)679
Block Diagram683
Display Sequence687
Display Sequence For Std Main Lcd & Svc Dot Lcd687
Illumination & Brightness688
Operations For Power Supply688
Operations For Power Supply In Svc688
Operations For Power Supply In Std690
Brightness In Svc691
Brightness In Std691
System Analysis692
Symbols In Svc692
Symbols In Svc (Via Can)693
Symbols In Std (Via Can)697
Odometer (Odo) And Trip Meter (Trip)699
Std Class Odometer Display & Data Storage700
Std Class Tripmeter Display700
Display Mode701
Dte (Distance To Empty) Mode701
Average Fuel Consumption Mode702
Instant Fuel Consumption Mode702
Illumination Mode704
Trip/Reset Switch704
Ambient Air Temperature Mode704
Buzzer705
Pas (Parking Aid System)706
Sensor Operating Process706
Self Diagnosis Mode706
Buzzer Interval During Self Diagnosis706
Buzzer Interval When Measuring Distance707
Exception/Error Handling707
Dot Lcd Message Display708
Self Diagnosis713
Self Diagnosis For Gauge713
Self Diagnosis For Symbols713
Variant Coding713
Switch714
Major Changes714
Manual Air Conditioner Controller714
Lower Main Panel Switch714
Audio Remote Control Switch715
Mounting Locations716
Switch Layout717
Steering Wheel Remote Control Switch717
Start/Stop Switch717
Passenger Door Switch717
Front Seat Heated Wire Switch (Dlx)718
Front Seat Heated Wire Switch (Std)718
Overhead Console Switch718
Center Room Lamp Switch718
Switch Cluster On Door Trim719
Driver Door Switches719
Power Window Main Switch719
Driver Door Window Switch720
Rear Lh Window Switch720
Door Lock/Unlock Switch720
Window Lock Switch720
Function Of Door Lock/Unlock Switch722
Door Lock/Unlock Relay (Integrated In Bcm)722
Outside Mirror Switch725
Outside Rearview Mirror Switch725
Operation Curve727
Passenger Door Switches728
Passenger Side Door Trim Switch728
Rear Door Switches729
Rear Door Switch (Lh)729
Rear Door Switch (Rh)729
Switch Cluster On Instrument Panel730
Fatc Switches730
Temperature Dial731
Air Source Mode Switch731
Mode Dial731
Fan Speed Dial731
Center Fascia Switch732
Hazard Warning Flasher Switch733
Windshield Heated Glass Switch733
Rear Glass/Outside Mirror Heated Wire Switch733
Windshield Heated Wire Switch735
Trip Switch736
Std Class Instrument Cluster736
Svc Class Instrument Cluster736
4Wd Lock Switch738
Rear Fog Lamp Switch738
Esp Off Switch738
Headlamp Leveling Device738
Power Seat Switch Assembly739
Power Seat Switch (Driver Side)739
Seat Sliding739
Seatback Reclining739
Steering Wheel Switch740
Audio Remote Control Switch (Lh)740
Audio Remote Control Switch (Rh)740
Mute & Mode Switch741
Seek Up/Down Switch741
Handsfree Switch741
Tip Switch (D-)741
Multifunction Switch742
Multifunction Light Switches742
Multifunction Wiper Switches742
Light Switch743
High Beam On743
Passing743
Wiper Switch744
Rear Wiper Switch745
Rear Wiper Stops745
Rear Wiper Operation745
Cruise Control Switch746
Horn Switch747
Seat Warmer Switch748
Front Seat Warmer Switch748
Rear Seat Warmer Switch748
Front Room Lamp Switch750
Door Coupled Operation Switch750
Sunroof Switch750
Door Coupled Room Lamp Operation And Dimming Control751
Sunroof Warning Control752
Tailgate Switch753
Tailgate Open754
Lamp Specifications755
Exterior Lamps755
Interior Lamps755
Automatic Light Sensor Specifications756
Led756
Luminous Intensity756
Luminance756
Front Fog Lamp757
Puddle (Approach) Lamp757
Side Repeater Lamp757
Rear Combination Lamp758
High Mounted Stop Lamp758
Control By Bcm759
Fog Lamp760
Tail Lamp Warning761
Tail Lamp Auto Turn-Off761
Turn Signal Lamp / Side Repeater Lamp762
Auto Light (Lin)763
Auto Light Switch763
Automatic Light Sensor Unit763
Lamp Control For Models Without Skm764
Lamp Control For Models With Skm764
Front Room Lamp767
Center Room Lamp767
Room Lamp Control By Door Coupled Room Lamp Operation767
Luggage Lamp768
Glove Box Lamp768
Sun Visor Lamp768
Courtesy Lamp768
Wiper Control769
Cautions On Rain Sensor769
Irregular Operation (Abrupt Operation)769
Windshield Wiper Blade770
Wiper Blade Design And Wiper Arm Pressure770
Wiper And Washer System771
Auto Washer Coupled Wiper Function771
Rear Washer Fluid Supply System771
Fluidic Washer Nozzle772
Rain Sensing System773
Rain Sensing Unit773
Multifunction Wiper Switch773
Underhood Fuse Box774
System Layout (Including Rain Sensor)776
Wiper And Washer Switch776
Rain Sensor Unit776
Wiper776
Front Nozzle Assembly777
Washer Fluid Reservoir Assembly777
Washer Motor777
Windshield Wiper Control Function778
Wiper Mist779
Wiper Lo/Hi Control780
Windshield Washer Coupled Wiper781
Auto Washer Coupled Wiper783
Rear Wiper Control Function784
Rear Washer Control Function785
Rear Washer Motor Control785
Rain Sensor Coupled Wiper Control Function786
Auto Operation And Sensitivity Control786
Rain Sensor Coupled Wiper Operation (Lin)787
Power-Up Reminder Wiper788
Washer Coupled Wiper Operation During Rain Sensor Coupled Operation789
Sensitivity Control (Instant Wiping)790
For Abnormal Wiper Parking Signal791
For Faulty Rain Sensor792
Speed Sensitive Intermittent Wiper793
Speed Sensitive Intermittent Wiper Interval794
Pas795
Sensor Cannot Detect795
Not Defective But Improperly Working795
Certain Obstacles That Sensors Cannot Detect795
Parking Aid Unit Logic796
Alarm Interval796
Ip Display (Svc Only)798
Buzzer For Pas798
Rearview Camera798
Shift Lever798
Installation Of Pas Sensor799
Parking Aid Unit799
Pas Sensor799
Rear Pas Sensor801
Circuit Diagram Of Ecu802
Internal Circuit Diagram Of Sensors802
Sensor Operating Sequence803
Output Specifications For Sensor Self-Diagnosis Buzzer Sound804
Conditions To "Fail" In Sensor Diagnosis804
Audio System805
Audio Assembly807
Cdp (Mp3) + Bluetooth807
Cdp(Mp3) + Rds + Bluetooth807
Rds (Radio Data System) Audio807
Remote Control Switch On Steering Wheel808
Front Door Tweeter Speaker808
Front Door Speaker808
Audio Control Switch810
Cdp (Mp3) + Rds + Bluetooth811
Steering Wheel Audio Switch812
During The Standby812
When Listening To A Station812
Gear Shift Lever And Cable (Manual Transaxle)813
Gear Shift Lever Assembly813
Gear Shift Cable Assembly813
Steering Wheel Angle Sensor814
Swas: Steering Wheel Angle Sensor814
Steering Wheel Heating Unit815
Lower Main Switch Cluster815
Parking Brake Lever Assembly816
Hecu (Hydraulic & Electronic Control Unit)818
Eps Unit818
Fuse For Vehicle With Eps818
Steering Wheel Angle Sensor (Swas)818
Sensor Cluster819
Tgs Lever Assembly819
G-Sensor(4Wd, Abs)819
E-Coupling Unit819
Chassis Component Layout820
4Wd Vehicle With Automatic Transmission820
A/T Assembly820
Ptu (Power Transfer Unit)820
2Wd Vehicle With Manual Transmission821
M6Lf1 Manual Transmission821
Clutch Assembly821
Manual Gear Selector Lever821
Sub Frame And Steering Gear Box Layout822
Front Sub Frame With Hps Type Steering Gear Box Assembly822
Front Sub Frame With Eps Type Steering Gear Box Assembly822
Rear Sub Frame Assembly For 4Wd823
Rear Sub Frame Assembly For 2Wd823
Front Suspension Component Layout824
Stabilizer Bar Assembly824
Lower Arm Assembly824
Front Coil Spring Assembly825
Rear Suspension Component Layout826
Shock Absorber Assembly826
Upper Arm Assembly826
Trailing Arm Assembly826
Coil Spring827
Brake System And Esp System Layout828
Indicators On Instrument Cluster828
Master Cylinder Assembly828
Hecu Assembly828
Brake Pedal829
Parking Brake829
Rear Brake Assembly829
Steering System Layout830
Hps (Hydraulic Power Steering)830
Hydraulic Pipe & Hose830
Steering Gear Box Assembly830
Eps (Electric Power Steering)831
Colum Shaft Assembly831
Dsi 6 Speed Auto Transaxle837
Automatic Transaxle (M11)837
Tcu (Located Under Driver's Seat)837
Tip Switches On Steering Wheel838
Meter Cluster838
Gear Selector Lever838
Selection Of Manual/Automatic Shift Function838
Sectional Diagram840
Advantages843
Early Downshift With Hard Braking And Skip Shifts843
Gear Hold Going Uphill/Downhill843
Converter Clutch Lock-Up In All Gears843
Transaxle Cooling844
Shift Strategy844
Gear Change844
Coast Down844
Modes And Functions845
Mode Switch845
M Mode (Manual Mode)845
W: Winter Mode (Pressed "Out")845
1St Gear State846
2Nd Gear State846
3Rd Gear State846
4Th Gear State846
Limp Home Mode847
When The Transaxle Is Defective847
Towing The Automatic Transaxle Equipped Vehicle847
Transaxle Electronic Control System848
Tcu (Transmission Control Unit)848
Shift Map Selection850
Standard (Normal) Mode850
Uphill And Downhill Mode850
Altitude Mode850
Can Network851
Schematic Diagram Of Network Communication851
Power Transfer852
Gear Selection And Engagement Element852
Engagement Element (Clutch/Band)852
Variable Bleed Solenoid Valve (Vbs)852
Power Flowing Sequence853
Power Flow854
Front Planetary Gear854
Rear Planetary Gear854
Intermediate Gear854
Hydraulic Circuit Diagram856
Power Transfer In Each Gear858
Manual (Position M) - 4.156 : 1858
Drive 1St Gear (1St Auto) - 4.156 : 1858
Drive 2Nd (2Nd Auto) - 2.375 : 1859
Drive 3Rd (3Rd Auto) - 1.522 : 1859
Drive 4Th (4Th Auto)860
Drive 5Th (5Th Auto)860
Drive 6Th (6Th Auto)861
Reverse861
Neutral / Park862
Hpt 6 Speed Auto Transaxle863
Abbreviation863
Automatic Transaxle (6F24)864
Special Service Tolls870
Operation In Each Gear Position880
Reverse (3.385)881
1St Drive Gear (4.212)882
2Nd Drive Gear (2.637)883
3Rd Drive Gear (1.800)884
4Th Drive Gear (1.386)885
5Th Drive Gear (1.000)886
6Th Drive Gear (0.722)887
6-Speed M/T888
Major Changes In Manual Transaxle891
Gear Shift Lever And Cable891
Dual Mass Flywheel (Dmf)905
Propeller Shaft906
Drive Shaft And Axle909
Driving Mode914
Auto Mode (Normal Driving Mode)914
Lock Mode (When Pressing 4Wd Lock Switch)914
Mode Table914
E-Coupling (Electronic Coupling)915
E-Coupling Control Unit (Ecu)915
Front Suspension (Macperson Strut Type)921
Macperson Strut Type Suspension921
Rear Suspension (Multi-Link Type)922
Terms And Definition923
Parts Arrangement924
Hydraulic Brake927
Front Disc Brake928
Rear Disc Brake929
Hydraulic Line930
Circuit Diagram Of Stop Lamp932
What Is Abs?936
Abs Effect According To Braking Conditions936
What Is Ebd (Electronic Brake-Force Distribution)?936
Braking On Split Road936
Abs Hydraulic Device And Control Unit937
G-Sensor (For 4Wd)937
Wheel Speed Sensor937
Hecu938
G-Sensor (Only For 4Wd)939
Abs Control Logic940
Block Diagram Of Abs Hecu943
Basic Theory Of Abs Function944
Stopping Distance944
Brake Force On A Wheel944
Maximum Brake Force944
Slip945
Typical Slip Curves945
Kamm Circle946
Brake Force946
Cornering Force946
Abs Operating Range946
Basic Abs Control947
Operation Of Abs Control Unit947
Reference Speed947
Simplified Abs Control947
Abs Control Pattern948
Ebd (Electronic Brake Force Distribution) System949
System Description949
Hydraulic Circuit Of Abs950
Normal Brake Operation (Abs Is Not Working) Mode950
Dump (Abs Is Working) Mode951
Hold (Abs Is Working) Mode952
Rise (Abs Is Working) Mode953
Specification Of Active Wheel Sensor955
Specification Of Steering Wheel Angle Sensor956
Specification Of Sensor Cluster956
Swas (Steering Wheel Angle Sensor)957
Precautions960
Feeling When Esp Is Working960
Arp Operation960
Noise And Vibration That Driver Feels When Esp System Is Operating960
Warning Lamps961
Abs961
Ebd (Electronic Brake-Force Distribution) Warning Lamp962
Esp Warning Lamp962
Esp Off Indicator On962
Block Diagram Of Esp Hecu963
Operation Of Esp System964
Under Steering964
What Is Understeering?964
Over Steering965
Esp Controls During Understeer965
What Is Oversteering?965
Esp Controls During Oversteer965
Vehicle Control During Cornering966
Hba (Hydraulic Brake Assist System)967
Arp (Active Roll-Over Protection)968
Hsa (Hill Start Assist)969
Emergency Stop Signal Function970
Hydraulic Circuit Of Esp972
Circuit Description973
Flashing Warning Lamp And Warning Sound During Esp Operation973
Drive Feeling During Esp Operation973
Noise And Vibration That Driver Senses During Esp Operation973
Idling And Normal Braking Condition974
Dump (Esp Is Working) Mode975
Hold (Esp Is Working) Mode976
Rise (Esp Is Working) Mode977
Hydraulic Circuit Of Hba978
Specification (Hps)980
Differences Between Hps And Eps982
Steering Heating System983
Lower Switch Cluster983
Installation Of Power Steering Pump And Pipe985
Installation Of Reservoir And Hose985
Installation Of Pipe985
Installation Of Steering Gear Box And Pipe985
Front Sub Frame - Based On 4Wd998
Transaxle Mounting (Front)998
Front Mounting (Lh & Rh)998
Rear Mounting (Lh & Rh)998
Rear Sub Frame - Based On 4Wd999
Rear Axle Mounting999
Other Connections For Rear Sub Frame999
Sectional Diagram And Bolts For Front Sub Frame1000
Sectional Diagram And Bolts For Rear Sub Frame1001
Overview Of Front Sub Frame1002
Installation Of Front Sub Frame (4Wd)1002
Installation Of Front Sub Frame (2Wd)1002
Overview Of Rear Sub Frame1003
Installation Of Rear Sub Frame (4Wd)1003
Installation Of Rear Sub Frame (2Wd)1003
Heater & Evaporator Module (Wiring Specification)1005
Manual A/C Controller1006
Line & Port1007
A/C Compressor1007
Full Automatic A/C Control1009
A/C Cooling Cycle1013
Compressor1013
Condenser1013
Receiver Drier1013
Description For Each Cycle1014
Expansion1014
Evaporator1014
A/C Cooling Circuit1015
Major Replacement Parts After Air Bag Deployment1019
In Case Of Front Air Bag Deployment1019
In Case Of Curtain Air Bag Deployment1019
Front Air Bag System1020
The Air Bag Deploys When1020
The Air Bag Can Deploy When1020
Seldom Oeprate1020
Side Air Bag System1021
Curtain Air Bag1021
Side Air Bag1021
General Warnings For Air Bag1022
The Air Bag Does Not Deploy When1022
Cautions For Air Bag Operation1024
Driver Air Bag Module1026
Passenger Air Bag Module1026
Sdm Unit Assembly1026
Seat Belt Pretensioner1026
Height Adjuster1027
Front Impact Sensor Assembly1027
Air Bag Warning Lamp1027
Inflatable Curtain Air Bag Module1027
Front Air Bag Operating Conditions When A Frontal Impact Occurs1028
Side Air Bag Operating Conditions When A Side Impact Occurs1028
Deployment1029
Air Bag System Deployment (Firing Loop)1029
Resistance Of Air Bag Wiring1029
Air Bag Deployment Signal Output (Crash Out)1030
Collision Signal Interface1031
Can Communication Interface (Fis And Sis)1032
Air Bag Warning Lamp Operational Conditions1033
When There Are No Active And Past Faults1033
Warning Lamp Condition Change During Operation1034
8810-01 Air Bag (Curtain Air Bag/Side Air Bag)1035
Warnings For Power Seat1037
Cautions For Power Seat1037
Rear Center Seat Belt1038
Front Seat Back Board1038
Front Buckle1039
Cautions When Working1040
Sunroof Glass1042
Sun Shade Panel1042
Sunroof Sliding Opening/Closing1043
Open: 2-Step Open1043
Closing Sunroof (Sliding Close)1043
Sunroof Tilt Up/Down1044
Sunroof Safety Function1045
Wind Buffeting1045
Emergency Operation1045
Sunroof Open Warning1046
Warning Sound1046
Message On Instrument Cluster1046
Zero Point Setting1047
Body Interior1049
Luggage Lid1049
Body Repair1051
Jack Points1052
Sealing Application Points1054
Dash Panel, Engine Tunnel, Floor, Etc1054
White Body1055
Front & Rear Door Panel1057
Engine Hood Panel1058
Deadener Application Points1059
Under Coating1060
Cross Sectional View Of Major Panels1061
Side Panel1062
Front Panel1063
Apron Panel1064
Dash & Cowl Panels1065
Front H-Frame Panel1066
Front Floor Panel1067
Rear Floor Panel1068
Rear End Panel1069
Roof Panel1070
Under Body1071
Vehicle Structure1072
Side Structure1073
Windshield Glass Area1074
Tail Gate Area1075
Front End1076
Back Panel1078
Gap Chart1079
Side Body1079
Front1080
Rear1081