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Krautzberger KS 5 Operating Instructions Manual

Hand-held spray gun
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Operating instructions
GB
Hand-held Spray Gun KS 5
T-Dok-653-GB-Rev.0
■ 200-0368
Translation of the original operating instructions

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Summary of Contents for Krautzberger KS 5

  • Page 1 Operating instructions Hand-held Spray Gun KS 5 T-Dok-653-GB-Rev.0 ■ 200-0368 Translation of the original operating instructions...
  • Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.

  • Page 3: Table Of Contents

    ENGLISH Hand-held Spray Gun KS 5 Table of contents Function and identification....................5 Function........................5 Identification......................... 6 Safety and responsibility....................7 Symbols in this manual....................7 Personnel requirements....................8 Personal safety equipment and clothing..............9 Responsibility of the owner..................10 Intended use......................
  • Page 4 Spare parts........................ 40 Accessories........................41 Disassembly and disposal....................42 10.1 Safety instructions....................42 10.2 Disassembly......................42 10.3 Disposal........................42 Technical data........................44 11.1 Dimensions and weight.................... 44 11.2 General specifications..................... 44 Declaration of conformity....................45 Index..........................46 GB–4 mail@krautzberger.com, www.krautzberger.com...

  • Page 5: Function And Identification

    1 Function and identification Function The hand-held spray gun, type KS 5, is used to coat surfaces such as metal, plastic, ceramics, wood and similar materials as well as other suitable surfaces. Typical coating materials include paints, dyes, water-soluble paints, adhesives, oils, and anti-adhesives.

  • Page 6: Identification

    Operating instructions T-Dok-653-GB-Rev.0 Identification Scope of delivery Model Product number Hand-held spray gun KS 5 200-0368 Operating instructions T-Dok-653 Serial number The serial number of the hand-held spray gun is located on the main element. It serves as a unique identifier.

  • Page 7: Safety And Responsibility

    ENGLISH Hand-held Spray Gun KS 5 2 Safety and responsibility Symbols in this manual Safety information This manual uses symbols to identify safety information. The safety information is preceded by signal words that indicate the severity of the hazard. DANGER! This combination of symbol and signal word indicates an immediate dangerous situation, which will cause death or severe injuries if it is not averted.

  • Page 8: Personnel Requirements

    References to sections in this manual and other applicable docu- ments Lists without specified sequence [Pushbutton] Operating elements (e.g. buttons, switches), display elements (e.g. signal lights) ‘Display’ Screen elements (e.g. buttons, assignment of function keys) Personnel requirements GB–8 mail@krautzberger.com, www.krautzberger.com...

  • Page 9: Personal Safety Equipment And Clothing

    To ensure the proper selection of personal safety equipment, the information provided by the spray material manufacturer indicated on the safety data sheet must be adhered to. Description of the personal safety equipment recommended by Krautzberger The personal safety equipment and clothing is described below: Light respiratory protection The light respiratory protection is used as a protection against hazardous dusts.

  • Page 10: Responsibility Of The Owner

    Owner responsibilities The machine is used in an industrial environment. The owner of the machine is therefore subject to the obligations as stipulated by the Occupational Health and Safety Act. GB–10 mail@krautzberger.com, www.krautzberger.com...

  • Page 11: Intended Use

    Intended use The hand-held spray gun KS 5 is used for the coating of various surfaces. The intended use also includes the compliance with all the information in this manual. Any use beyond the intended use or any other use constitutes misuse.
  • Page 12 Clean thoroughly prior to storage and/or transport. – Take preventative measures against unintended operation or triggering of the pull lever! No claims of any kind can be asserted due to damage resulting from misuse. GB–12 mail@krautzberger.com, www.krautzberger.com...

  • Page 13: General Safety Instructions

    Only trained personnel is permitted to perform cleaning and maintenance work. Residual risks The hand-held spray gun made by Krautzberger GmbH has been manufactured based on state-of- the-art technology and recognised technical safety regulations. Nonetheless, its use can pose a threat to the life or health of users or third parties, damage the hand-held spray gun itself or cause other property damage.

  • Page 14: Course Of Action In An Emergency

    In principle, the applicable national, regional and internal company regulations concerning the course of action in case of an emergency must be adhered to and if necessary respective safety measures must be taken on the system owner's side. GB–14 mail@krautzberger.com, www.krautzberger.com...

  • Page 15: Transport, Delivery Condition, Storage And Packaging

    ENGLISH Hand-held Spray Gun KS 5 3 Transport, delivery condition, storage and packaging Transport The hand-held spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Delivery condition Immediately upon receipt check the delivery for completeness and damage from transport.
  • Page 16 Operating instructions T-Dok-653-GB-Rev.0 Remove packaging material. Remove potentially present transport safety restraints. Disposal of packaging Dispose of the packaging material in accordance with the respectively applicable statutory regula- tions and ordinances. GB–16 mail@krautzberger.com, www.krautzberger.com...

  • Page 17: Menu

    ENGLISH Hand-held Spray Gun KS 5 4 Menu Menu Fig. 1: Overview KS 5 with long pull lever Pull lever, long Material input Material outlet Main element Plastic grip Fig. 2: Overview KS 5 with short pull lever Pull lever, short...

  • Page 18: Dimensions

    Operating instructions T-Dok-653-GB-Rev.0 Dimensions Fig. 3: Dimensions GB–18 mail@krautzberger.com, www.krautzberger.com...

  • Page 19: Operation

    ENGLISH Hand-held Spray Gun KS 5 5 Operation Safety Personnel: User Protective equipment: Light respiratory protection Safety goggles DANGER! Risk of death due to high pressure! The material jet exits the front opening of the fluid nozzle with high speed. The material jet may penetrate skin, enter the body and forcefully inject air.

  • Page 20: General Information About Commissioning/Start-Up

    Always observe the applicable country-specific safety, accident prevention, occupational safety, and environmental protection regulations for the area of use for the hand-held spray gun. Adhere to the spray media manufacturer's safety data sheets. GB–20 mail@krautzberger.com, www.krautzberger.com...

  • Page 21: Start-Up

    To ensure that there are no particles clogging the nozzles, we recommend to clean the coating material with a material filter positioned in front of the fluid connection (high pressure material filters can be purchased from Krautzberger GmbH). To achieve a unified coating thickness for high-quality coatings, a cross-coating process is recommended, which means that the area is first coated in horizontal lines and then in vertical lines.

  • Page 22: Function Test And Start-Up

    Fig. 4: Temporary shut-down Disrupt the spraying process by releasing the pull lever ( Fig. 4/1). Close the material supply and switch off the pump if necessary. Release the residual energy by activating the pull lever ( Fig. 4/1). GB–22 mail@krautzberger.com, www.krautzberger.com...

  • Page 23: Long-Term Shut-Down

    ENGLISH Hand-held Spray Gun KS 5 5.4.2 Long-term shut-down Fig. 5: Long-term shut-down Disrupt the spraying process by releasing the pull lever ( Fig. 5/1). Close the material supply and switch off the pump if necessary. Release the residual energy by activating the pull lever ( Fig. 5/1).

  • Page 24: Maintenance

    Always wait until the pressure is released. – Never point the hand-held spray gun at living beings. – Only trained personnel is permitted to perform cleaning and maintenance work. GB–24 mail@krautzberger.com, www.krautzberger.com...

  • Page 25: General Maintenance Information

    The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. Note: – Only use original spare parts from Krautzberger or Krautzberger-approved spare parts. – In case of ambiguities, always contact our service department (contact information on last page).

  • Page 26: Maintenance Schedule

    Do not clean fluid nozzles or the valve seat screw with hard, sharp-hedged objects. A special flat brush as well as various nozzle cleaning needles made by Krautzberger GmbH are rec- ommended for cleaning purposes.

  • Page 27: Replace Valve Needle And Needle Pack

    General Information about the replacement of parts Slightly grease sliding parts with special Krautzberger grease. The special grease can be purchased from Krautzberger GmbH (contact data see last page). Clean dirty parts, replace non-functioning parts. Ensure correct fit of seals.
  • Page 28 Unscrew valve needle Fig. 6: Unfasten valve lock screw Unscrew the valve lock screw ( Fig. 6/1). Fig. 7: Remove spring Remove the spring ( Fig. 7/1). Fig. 8: Unfasten nozzle nut Unscrew the nozzle nut ( Fig. 8/1). GB–28 mail@krautzberger.com, www.krautzberger.com...
  • Page 29 ENGLISH Hand-held Spray Gun KS 5 Fig. 9: Unscrew valve seat screw Unscrew the valve seat screw ( Fig. 9/2) together with the screw ( Fig. 9/1). Fig. 10: Push out complete valve needle Push the valve needle ( Fig. 10/1) back using a suitably shaped (but not sharp-edged) object, for example made of wood or plastic.
  • Page 30 Set the exact length (70mm + 0.2mm). Fig. 15: Screw needle bolt onto the valve needle Screw the needle bolt ( Fig. 15/3) onto the valve needle ( Fig. 15/1) and counter against the needle pusher ( Fig. 15/2). GB–30 mail@krautzberger.com, www.krautzberger.com...
  • Page 31 ENGLISH Hand-held Spray Gun KS 5 The "complete valve needle" is comprised of the valve needle, the needle pusher and the needle bolt. Dismantling needle pack Fig. 16: Needle pack The needle pack is comprised of two seals and two cup collars.
  • Page 32 Fig. 18: Pull out head piece from the main element Pull the head piece ( Fig. 18/1) towards the front and out of the main element. Fig. 19: Pull off insulating sleeve and insulating washer from seal screw GB–32 mail@krautzberger.com, www.krautzberger.com...
  • Page 33 ENGLISH Hand-held Spray Gun KS 5 Pull off insulating sleeve ( Fig. 19/3) and insulating washer ( Fig. 19/2) from seal screw ( Fig. 19/1). Fig. 20: Unscrew seal screw from the head piece Unscrew the seal screw ( Fig. 20/2) from the head piece ( Fig. 20/1).
  • Page 34 Do not use any sharp objects during the installation of the needle pack. Fig. 23: Screw the seal screw into the head piece Screw the seal screw ( Fig. 23/2) into the head piece ( Fig. 23/1). GB–34 mail@krautzberger.com, www.krautzberger.com...
  • Page 35 ENGLISH Hand-held Spray Gun KS 5 Fig. 24: Slide insulating sleeve and insulating washer over the seal screw Slide insulating sleeve ( Fig. 24/3) and insulating washer ( Fig. 24/2) over the seal screw ( Fig. 24/1). Fig. 25: Slide head piece into the main element Push the head piece ( Fig.
  • Page 36 Insert the complete valve needle ( Fig. 27/1) from the back into the main element and push forward up to the stop. Fig. 28: Push the spring over the needle bolt into the main element Push the spring ( Fig. 28/1) over the needle bolt into the main element. GB–36 mail@krautzberger.com, www.krautzberger.com...

  • Page 37: Replace Valve Seat Screw And Fluid Nozzle

    ENGLISH Hand-held Spray Gun KS 5 Fig. 29: Screw in valve lock screw Tightly screw in valve lock screw ( Fig. 29/1). Fig. 30: Tighten seal screw Only then should you tighten the seal screw ( Fig. 30/2) until there is noticeable resistance and counter by tightening the hexagon nut ( Fig.
  • Page 38 Remove the seal ( Fig. 31/3) from the valve seat screw ( Fig. 31/4). Replace valve seat screw and screw seal onto the new valves seat screw. Screw in complete valve seat screw again. Reinsert new fluid nozzle and seal into the nozzle nut. Tighten the nozzle nut again. GB–38 mail@krautzberger.com, www.krautzberger.com...

  • Page 39: Troubleshooting

    ENGLISH Hand-held Spray Gun KS 5 7 Troubleshooting Personnel: Qualified personnel In case of an unsatisfactory spray pattern, check whether the fluid nozzle is dirty. If necessary, Ä Chapter insert a material filter in the material supply line, clean the fluid nozzle or replace it.

  • Page 40: Spare Parts

    Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address Spare parts A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de GB–40 mail@krautzberger.com, www.krautzberger.com...

  • Page 41: Accessories

    Hand-held Spray Gun KS 5 9 Accessories A wide range of accessories are available for the hand-held spray gun KS 5. For further informa- tion, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger dealer, consul- tant or our office staff.

  • Page 42: Disassembly And Disposal

    If necessary, use hoisting equipment. – Secure components so that they cannot fall or tip over. – If questions arise, consult with the customer service from Krautzberger. 10.2 Disassembly Prior to starting the disassembly: Switch off the device and secure it against restart.
  • Page 43 ENGLISH Hand-held Spray Gun KS 5 Sort remaining components based on the respective material and dispose of accordingly. Properly dispose of potential spray fluid residue separately from the device. If in doubt, obtain information about environmentally-appropriate disposal with the local municipali- ties or specialised disposal companies.

  • Page 44: Technical Data

    The following dimensions impact the spray gun function (closing of the fluid needle): – Reduction of fluid outlet opening – Use of extensions – Selection of compression spring (spring force) – Coating material (viscosity) – Flow rate of the utilized material pump – Length of supply line GB–44 mail@krautzberger.com, www.krautzberger.com...

  • Page 45: Declaration Of Conformity

    ENGLISH Hand-held Spray Gun KS 5 Declaration of conformity Fig. 32: Declaration of conformity ■ 200-0368 GB–45...

  • Page 46: Index

    Wear parts ........... . 27 GB–46 mail@krautzberger.com, www.krautzberger.com...
  • Page 47 ENGLISH Hand-held Spray Gun KS 5 Weight ............44 ■...
  • Page 49 Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Reception: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2015 © Krautzberger GmbH 2015...

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