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Summary of Contents for Krautzberger A-10
- Page 1 Operating instructions Automatic spray gun A-10 T-Dok-040-GB-Rev.1 ■ 200-0148 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
ENGLISH Automatic spray gun A-10 Table of contents Function and identification....................5 Function........................5 Identification......................... 5 Safety and responsibility....................6 Labelling of the safety information................6 Safety information in operating instructions..............7 Personnel requirements....................7 Personal safety equipment and clothing..............8 Responsibility of the system owner................ - Page 4 Operating instructions T-Dok-040-GB-Rev.1 Spare parts........................32 Spare parts........................ 33 Accessories........................37 Disposal..........................38 Technical data........................39 12.1 Dimensions and weight.................... 39 12.2 General specifications..................... 39 12.3 Tightening torques....................39 Declaration of incorporation................... 40 Notes..........................41 Index..........................43 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
ENGLISH Automatic spray gun A-10 1 Function and identification Function Automatic spray guns are used for the automatic coating/marking of surfaces dosing of fluids placement of adhesive or marking points Typical spray fluids are paints, dyes, adhesives, glazes, enamels, debonding agents, etc. -
Page 6: Safety And Responsibility
This symbol highlights useful tips and recommendations as well as information for efficient and fault-free operation. ENVIRONMENT! This combination of symbol and signal word points out potential hazards for the environment. GB–6 mail@krautzberger.com, www.krautzberger.com... -
Page 7: Safety Information In Operating Instructions
ENGLISH Automatic spray gun A-10 Safety information in operating instructions Safety information can refer to specific individual operating instructions. Such safety information is embedded in the operating instructions so that they don't disrupt the reading flow during the execu- tion of the action. The signal words described above are used. -
Page 8: Personal Safety Equipment And Clothing
The light respiratory protection is used as a protection against hazardous dusts. Protective gloves Protective gloves are used to protect the hands against friction, abrasions, punctures, and deeper injuries as well as against contact with hot surfaces. GB–8 mail@krautzberger.com, www.krautzberger.com... -
Page 9: Responsibility Of The System Owner
ENGLISH Automatic spray gun A-10 Safety goggles Safety goggles are used to protect the eyes against flying parts and splashes. Responsibility of the system owner System owner The system owner is the person, who directly operates the device for commercial or economical purposes or who allows a third party to use/apply it and who is responsible for the legal product responsibility for the protection of the user, the personnel or third parties. -
Page 10: Intended Use
– Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. – Adhere to the spray media manufacturer's safety data sheets. –... -
Page 11: General Safety Information
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... - Page 12 After the useful life of the device has been exhausted, dispose of it via the commercial waste. – Properly dispose of potential spray fluid residue separately from the device. – If in doubt, obtain information about environmentally-appropriate disposal with the local municipalities or specialized disposal companies. GB–12 mail@krautzberger.com, www.krautzberger.com...
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Page 13: Transport And Storage
ENGLISH Automatic spray gun A-10 3 Transport and storage Transport The automatic spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Storage Store packages subject to these conditions: Do not store outside. Dry and dust-free storage. -
Page 14: Overview
Fluid nozzle (flat, round, rotary jet or full- Head section cone rotary jet) Main element Connection control (St)/atomisation air Closing piece Adjustment nut for needle stroke Fastening hole Round jet regulator (R) (option) Connection (lower fluid connection) GB–14 mail@krautzberger.com, www.krautzberger.com... -
Page 15: Installation
ENGLISH Automatic spray gun A-10 5 Installation Personnel: Qualified personnel Protective equipment: Protective gloves General installation information Adhere to the following general information for the installation: Only carry out the installation and commissioning according to the steps described in this operating manual. -
Page 16: Mounting The Automatic Spray Guns
Ensure proper earth connection of the automatic spray gun. Connection scheme Air and fluid supply Fig. 4: Air and fluid supply Control air Material Atomisation air Filter Pressure regulator valve Pressure generator Opener/closer with bleed –––– Fluid supply - - - - Air supply GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: Connecting The Automatic Spray Gun
ENGLISH Automatic spray gun A-10 Connecting the automatic spray gun See also ( Ä Chapter 5.4 ‘Connection scheme’ on page 16). WARNING! Danger of injury due to improper connection! When the fluid supply is pressurised, e.g. from pressure containers or with pumps, the range of the fluid jet can increase by a multiple in case of atomisation air failure. -
Page 18: Checking Connections
The needle of the fluid nozzle must push itself back and air must escape from the air ð nozzle. Close the control air again. Establish fluid supply. No spray fluid may escape from the spray gun. ð GB–18 mail@krautzberger.com, www.krautzberger.com... -
Page 19: Commissioning
ENGLISH Automatic spray gun A-10 6 Commissioning Personnel: Qualified personnel Protective equipment: Hearing protection Light respiratory protection Safety goggles WARNING! Life threatening risk of injury or property damage through the application of hazardous media! The application of hazardous media can lead to death, serious injuries or property damage. -
Page 20: Operation
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the spray media manufacturer's safety data sheets. Only operate the automatic spray gun while adhering to the values specified in the Ä... -
Page 21: Adjusting The Spray Pattern
ENGLISH Automatic spray gun A-10 Adjusting the spray pattern Fig. 7: Adjusting the spray pattern Open the adjusting nut (Fig. 7/3) of the needle stroke adjustment maximum 5.5 mm (Fig. 7). To do so, turn the adjusting nut (Fig. 7/3) counter-clockwise. -
Page 22: Setting The Zero Point Of The Needle Stroke Setting
End the spray procedure by switching on the control air (connection "St"). The atomiser air (connection "Z") is automatically closed in the automatic spray gun. Interrupt the spray fluid supply. If necessary, clean the spray gun ( Ä Chapter 7.2 ‘Cleaning spray guns’ on page 24). GB–22 mail@krautzberger.com, www.krautzberger.com... -
Page 23: Maintenance
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... -
Page 24: Cleaning Spray Guns
25) and clean with a soft brush. Do not use hard or sharp-edged objects. We rec- ommend our brush set. See the last page for contact information. Lightly grease sliding parts with suitable grease (e.g. type no. 7026-120-0351 of the manu- facturer, contact information see last page). GB–24 mail@krautzberger.com, www.krautzberger.com... -
Page 25: Changing The Air And Fluid Nozzles
ENGLISH Automatic spray gun A-10 Changing the air and fluid nozzles Removing the nozzles Ä Chapter 7.2 ‘Cleaning spray guns’ on page 24) Clean automatic spray gun ( Fig. 9: Changing the nozzles WARNING! The closing piece (Fig. 9/5) is under spring force! Carefully unscrew the closing piece (Fig. -
Page 26: Changing The Fluid Needle
Take the entire valve shaft (Fig. 10/2) out of the main element (Fig. 10/1). Fig. 11: Removing the fluid needle Loosen the nut (Fig. 11/4) of the valve shaft pipe (Fig. 11/1). Remove the spring (Fig. 11/3) and fluid needle (Fig. 11/2) from the valve shaft pipe (Fig. 11/1). GB–26 mail@krautzberger.com, www.krautzberger.com... - Page 27 ENGLISH Automatic spray gun A-10 Fig. 12: Check the seals Check the seals (Fig. 12/1 to 8) for damage, replace if necessary. Attaching the fluid needle Fig. 13: Attaching the fluid needle Push the fluid needle (Fig. 13/2) and spring (Fig. 13/3) into the valve shaft pipe (Fig. 13/1).
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Page 28: Changing Needle Packing
Remove the head section (Fig. 15/1) from the main element (Fig. 15/3). Fig. 16: Removing needle packing Unscrew the seal screw (Fig. 16/3). Remove all of the needle packing (Fig. 16/4) from the head section (Fig. 16/5). Remove the seals (Fig. 16/2) from the centring tubes (Fig. 16/1). GB–28 mail@krautzberger.com, www.krautzberger.com... - Page 29 ENGLISH Automatic spray gun A-10 Inserting the needle packing Fig. 17: Inserting the needle packing Insert entire needle packing (Fig. 17/4) into the head section (Fig. 17/5). Screw in the seal screw (Fig. 17/3). Place the seals (Fig. 17/2) onto the centring tubes (Fig. 17/1).
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Page 30: Faults
Clean Loose or dam- Tighten or replace Ä Chapter 7.3 aged fluid nozzle ‘Changing the air and fluid nozzles’ on page 25) Worn needle seal Change needle seal Ä Chapter 7.5 ‘Changing needle packing’ on page 28) GB–30 mail@krautzberger.com, www.krautzberger.com... - Page 31 ENGLISH Automatic spray gun A-10 Spray pattern Fault Cause Remedy Leakage on the Needle seal Change needle clamping screw defective seal Ä Chapter 7.5 ‘Changing needle packing’ on page 28) Fluid nozzle drips Worn or damaged Change fluid fluid needle needle Ä...
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Page 32: Spare Parts
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... -
Page 33: Spare Parts
ENGLISH Automatic spray gun A-10 Spare parts Spare parts overview Fig. 19: Spare parts ■ 200-0148 GB–33... - Page 34 Slotted ring, NBR 010-0186 Wear parts / sealing set / lightly grease parts 12.3a Seal screw, brass 040-1507 Seal screw, stainless steel 040-2140 Packing, stainless steel 010-0366 Packing, brass 010-0312 12.1b Flat seal 010-0182 Wear parts / seal GB–34 mail@krautzberger.com, www.krautzberger.com...
- Page 35 ENGLISH Automatic spray gun A-10 Item Designation Article no. Additional infor- mation 12.2b Needle guide, brass 040-1496 Wear parts / seal Needle guide, stainless steel 040-1499 Wear parts / seal 12.3b Disk, PA-6, A-10 010-0181 Wear parts / sealing set / lightly...
- Page 36 Spring 020-0027 Lightly grease parts Fluid needle 070-..Wear parts Fluid needle with head reinforcement 070-..Wear parts Valve shaft pipe 040-1322 Seal 010-0180 Lightly grease parts Valve shaft guide 040-1516 Slotted ring 010-0190 Lightly grease parts GB–36 mail@krautzberger.com, www.krautzberger.com...
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Page 37: Accessories
Automatic spray gun A-10 Accessories A wide range of accessories are available for the automatic spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. Here are a few examples:... -
Page 38: Disposal
Scrap metals. Recycle plastic elements. Sort remaining components based on the respective material and dispose of accordingly. In order to prevent damage to the environment, properly dispose of spray fluid residue separate from the device. GB–38 mail@krautzberger.com, www.krautzberger.com... -
Page 39: Technical Data
ENGLISH Automatic spray gun A-10 Technical data 12.1 Dimensions and weight Specification Value Unit Width Height Length max. 178 Connection of spray fluid G 3/8 " Connection of atomisation air (internal thread) G 1/4 " Connection of control air (internal thread) G 1/4 "... -
Page 40: Declaration Of Incorporation
Operating instructions T-Dok-040-GB-Rev.1 Declaration of incorporation Fig. 20: Declaration of incorporation GB–40 mail@krautzberger.com, www.krautzberger.com... -
Page 41: Notes
ENGLISH Automatic spray gun A-10 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ■ 200-0148 GB–41... - Page 42 Operating instructions T-Dok-040-GB-Rev.1 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–42 mail@krautzberger.com, www.krautzberger.com...
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Page 43: Index
ENGLISH Automatic spray gun A-10 15 Index Cleaning............................24 Connection values......................... 39 Delivery............................13 Dimensions............................ 39 Fault table............................30 Hazards............................6 Health............................11 Measurements..........................15 Overview............................14 Personal safety equipment and clothing..................8 Personnel............................7 Safety equipment and clothing......................8 Safety information........................... - Page 44 Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Reception: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2013...
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