Related Manuals for Krautzberger 200-0203
Summary of Contents for Krautzberger 200-0203
- Page 1 Operating instructions Hand-held Spray Gun Dekor T-Dok-242-GB-Rev.0 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
Shutting down......................23 7.5.1 Temporary shut-down..................... 23 7.5.2 Long-term shut-down....................24 Maintenance........................25 Safety......................... 25 General maintenance information................26 Maintenance schedule....................26 Cleaning the hand-held spray gun................27 Retighten the sealing screw..................29 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–3... - Page 4 Accessories........................35 Disassembly and disposal....................36 11.1 Safety........................36 11.2 Disassembly......................36 11.3 Disposal........................36 Technical data........................37 12.1 Dimensions and weight.................... 37 12.2 General specifications..................... 37 12.3 Dimensions......................38 Declaration of conformity....................39 Notes..........................40 Index..........................43 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
Product number Dekor Flow design 200-0203 Dekor Suction version 200-0204 Dekor set Flow design 200-0127 Includes: Each with a gravity feed cup (1, 3 ,10 ml) Two nozzle sets Bend 1x tool set 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–5... - Page 6 Includes: with three suction cups (glass) Two nozzle sets 1x tool set Operating manual T-Dok-242 Serial number The serial number of the hand-held spray gun is located on the main element. It serves as a unique identifier. GB–6 mail@krautzberger.com, www.krautzberger.com...
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Page 7: Using This Operating Manual
This combination of symbol and signal word indicates potential dangers to the environment. Tips and recommendations This symbol highlights useful tips and recommendations as well as information for efficient and trouble-free operation. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–7... -
Page 8: Personnel Requirements
Due to their specialised professional training, knowledge, and experience as well as knowledge of the industry-specific standards and regulations, qualified personnel are in a position to perform assigned tasks and to identify and avert potential risks on their own. GB–8 mail@krautzberger.com, www.krautzberger.com... -
Page 9: Personal Protective Equipment
Description of the personal protective equipment recommended by Krautzberger The personal protective equipment is described below: Protective work clothing Protective work clothing are tight fitting work clothes with low tear resistance, with tight sleeves, and without any protruding parts. - Page 10 Protective gloves Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. Safety shoes Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground. GB–10 mail@krautzberger.com, www.krautzberger.com...
- Page 11 ENGLISH Hand-held Spray Gun Dekor Safety helmet The helmet protects the head against injuries from falling parts and oscillating loads as well as in tight spaces. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–11...
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Page 12: Safety And Responsibility
Vibrations caused by pulsation-generating compressor units (pumps, compressors) can be transferred to the spray gun via hose lines and lead to neurological or vascular disorders. – Take breaks between spray processes. – Use pulsation-dampening devices (pressure compensation container, etc.). GB–12 mail@krautzberger.com, www.krautzberger.com... -
Page 13: Intended Use
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the spray media manufacturer's safety data sheets. Only use the manufacturer's OEM parts. -
Page 14: Responsibility Of The Owner
Residual risks Devices, machines or systems made by Krautzberger GmbH have been manufactured based on state-of-the-art technology and in compliance with technical safety regulations. Nonetheless, their use may pose a threat to the life or health of users or third parties, or harm the device, the machine, the system or other material assets. -
Page 15: Transport And Storage
The hand-held spray gun is packaged in accordance with the anticipated transport conditions and the packaging needs to protect it against transport damage, corrosion, and other damage. Remove packaging material. Remove potentially present transport safety restraints. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–15... -
Page 16: Overview
Operating instructions T-Dok-242-GB-Rev.0 5 Overview Fig. 1: Overview Air nozzle Gravity feed cups Pull lever Main element Stop screw needle stroke Suction cups Compressed air connection GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: Installation
Make sure that the connected compressed air is oil-free and free from solid matter. Operate the hand-held spray gun with compressed air or carbonic acid. Never point the compressed air at living beings. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–17... -
Page 18: Connections Of The Hand-Held Spray Gun
Fig. 2: Connections Dekor Connect the compressed air supply to the compressed air connection ( Fig. 2/3) of the hand-held spray gun. Screw on or insert fluid cup ( Fig. 2/1 or 2) into the hand-held spray gun. GB–18 mail@krautzberger.com, www.krautzberger.com... -
Page 19: Operation
Uncontrolled leaks of compressed air can lead to serious injuries. Note: – Prior to any work on the device/machine, all compressed-air lines must be closed and disconnected. – Never point compressed air at living beings. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–19... -
Page 20: General Information About Start-Up / Commissioning
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the safety data sheets of the spray media manufacturer. Only operate the hand-held spray gun in compliance with the values specified in ( Ä... - Page 21 Ä Chapter 7.4 ‘Adjusting the spray pattern’ on page 22). Adjust the spray pattern ( The hand-held spray gun is set optimally in the factory. End the spraying process by releasing the pull lever ( Fig. 3/1). 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–21...
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Page 22: Adjusting The Spray Pattern
Adjusting the coating material volume Fig. 4: Needle stroke Set the volume of the atomisable coating material by turning the needle stroke adjustment screw ( Fig. 4/1). Setting of the pre-air The pre-air can be adjusted by sliding the actuator. GB–22 mail@krautzberger.com, www.krautzberger.com... -
Page 23: Shutting Down
7.5.1 Temporary shut-down Disrupt the spraying process by releasing the pull lever. Close the material supply and switch off the material pressure pump if necessary. Release the residual energy by activating the pull lever. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–23... -
Page 24: Long-Term Shut-Down
– Properly clean the hand-held spray gun before storage and transport so that there is no toxic, flammable or explosive products inside. Clean parts with adhering residual material in an appropriate manner. GB–24 mail@krautzberger.com, www.krautzberger.com... -
Page 25: Maintenance
The use of incorrect or defective spare parts can cause hazards for the personnel as well as damage, malfunctions or complete failure. Note: – Only use OEM parts from Krautzberger or Krautzberger-approved spare parts. – If in doubt, always contact Krautzberger Customer Care. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128... -
Page 26: General Maintenance Information
Ä Chapter 8.6 Replace the sealing set ( ‘Changing the seal package’ on page 31) Only the special tools that have been coordinated with the hand-held spray gun should be used for any maintenance and cleaning (see accessories). GB–26 mail@krautzberger.com, www.krautzberger.com... -
Page 27: Cleaning The Hand-Held Spray Gun
Danger of injury due to improper cleaning! – Observe the safety data sheets of the medium manufacturer. – Observe the safety data sheets of the cleaning product manufacturer. – Do not use any halogenated cleaning products. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–27... - Page 28 Start spraying process by activating the pull lever ( Fig. 6/2). Spray until the cleaning product runs clear. End the spraying process by releasing the pull lever ( Fig. 6/2). End the supply of the cleaning product. Remove the fluid cup. GB–28 mail@krautzberger.com, www.krautzberger.com...
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Page 29: Retighten The Sealing Screw
Retighten the sealing screw In case of a leak at the needle seal, the sealing screw must be retightened. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–29... - Page 30 If the leak is not remedied by adjusting the sealing screw, the sealing set must be Ä Chapter 8.6 ‘Changing the seal package’ on page 31). replaced ( Place the cover clamp ( Fig. 7/1) onto the main element. GB–30 mail@krautzberger.com, www.krautzberger.com...
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Page 31: Changing The Seal Package
Unscrew the tension spring screw ( Fig. 8/5) and remove the needle spring ( Fig. 8/4). Carefully pull out fluid needle ( Fig. 8/3). For a better view, remove the cover clamp ( Fig. 8/1) from the main element ( Fig. 8/2). 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–31... - Page 32 Operating instructions T-Dok-242-GB-Rev.0 Fig. 9: Changing the seals Unscrew sealing screw ( Fig. 9/1) with suitable screw driver through the needle guide ( Fig. 9/arrow). GB–32 mail@krautzberger.com, www.krautzberger.com...
- Page 33 Screw in sealing screw with a suitable screw driver. Place the cover clamp onto the main element. Carefully insert fluid needle. Insert needle spring and screw in tension spring screw into the main element. Tighten locking piece. 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–33...
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Page 34: Spare Parts
Designation – Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de GB–34 mail@krautzberger.com, www.krautzberger.com... -
Page 35: Accessories
Hand-held Spray Gun Dekor Accessories A wide range of accessories is available for the hand-held spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. Here are a few examples: Gravity feed cups –... -
Page 36: Disassembly And Disposal
Sort remaining components based on the respective material and dispose of them accord- ingly. Properly dispose of potential spray media residue separately from the device. If in doubt, obtain information about environmentally-appropriate disposal with the local municipali- ties or specialised disposal companies. GB–36 mail@krautzberger.com, www.krautzberger.com... -
Page 37: Technical Data
Flow design 142.5 Suction version 72.5 Length 12.2 General specifications Specification Value Unit Operating temperature 0 - 50 °C Max input pressure Pore width of sinter filter µm Residual oil content mg/m³ 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–37... -
Page 38: Dimensions
Operating instructions T-Dok-242-GB-Rev.0 12.3 Dimensions Fig. 11: Dimensions of flow design and suction version GB–38 mail@krautzberger.com, www.krautzberger.com... -
Page 39: Declaration Of Conformity
ENGLISH Hand-held Spray Gun Dekor Declaration of conformity Fig. 12: Declaration of conformity 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128 GB–39... -
Page 40: Notes
Operating instructions T-Dok-242-GB-Rev.0 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–40 mail@krautzberger.com, www.krautzberger.com... - 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- Page 42 Operating instructions T-Dok-242-GB-Rev.0 ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–42 mail@krautzberger.com, www.krautzberger.com...
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Page 43: Index
Weight ............37 200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128... - Page 45 Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Reception: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2017 © Krautzberger GmbH 2017...
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