Mechanical Brake Control; Extreme Running Conditions - Danfoss VLT AQUA Drive Series Design Manual

2 Introduction to VLT AQUA Drive
NB!
Monitoring the brake power is not a safety function; a thermal switch is required for that purpose. The brake resistor circuit is not earth
leakage protected.
2
Over voltage control (OVC)
active for all units. The function ensures that a trip can be avoided if the DC link voltage increases. This is done by increasing the output frequency to
limit the voltage from the DC link. It is a very useful function, e.g. if the ramp-down time is too short since tripping of the frequency converter is avoided.
In this situation the ramp-down time is extended.

2.14 Mechanical brake control

2.14.1 Brake Resistor Cabling
EMC (twisted cables/shielding)
To reduce the electrical noise from the wires between the brake resistor and the frequency converter, the wires must be twisted.
For enhanced EMC performance a metal screen can be used.

2.15 Extreme running conditions

Short Circuit (Motor Phase – Phase)
The frequency converter is protected against short circuits by means of current measurement in each of the three motor phases or in the DC link. A short
circuit between two output phases will cause an overcurrent in the inverter. The inverter will be turned off individually when the short circuit current
exceeds the permitted value (Alarm 16 Trip Lock.
To protect the drive against a short circuit at the load sharing and brake outputs please see the design guidelines.
Switching on the Output
Switching on the output between the motor and the frequency converter is fully permitted. You cannot damage the frequency converter in any way by
switching on the output. However, fault messages may appear.
Motor-generated Overvoltage
The voltage in the intermediate circuit is increased when the motor acts as a generator.
This occurs in following cases:
1. The load drives the motor, ie. the load generates energy.
2. During deceleration ("ramp-down") if the moment of inertia is high, the friction is low and the ramp-down time is too short for the energy to be
dissipated as a loss in the frequency converter, the motor and the installation.
3. In-correct slip compensation setting may cause higher DC link voltage.
The control unit may attempt to correct the ramp if possible (par. 2-17
The inverter turns off to protect the transistors and the intermediate circuit capacitors when a certain voltage level is reached.
See par. 2-10 and par. 2-17 to select the method used for controlling the intermediate circuit voltage level.
High Temperature
High ambient temperature may overheat the frequency converter.
Mains Drop-out
During a mains drop-out, the frequency converter keeps running until the intermediate circuit voltage drops below the minimum stop level, which is
typically 15% below the frequency converter's lowest rated supply voltage.
The mains voltage before the drop-out and the motor load determines how long it takes for the inverter to coast.
Static Overload in VVC plus
When the frequency converter is overloaded (the torque limit in par. 4-16/4-17 is reached), the controls reduces the output frequency to reduce the load.
If the overload is excessive, a current may occur that makes the frequency converter cut out after approx. 5-10 s.
Operation within the torque limit is limited in time (0-60 s) in par. 14-25.
34
(exclusive brake resistor) can be selected as an alternative brake function in par. 2-17
mode
MG.20.N5.02 - VLT
Over-voltage Control
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®
is a registered Danfoss trademark
®
VLT AQUA Drive Design Guide
Over-voltage Control . This function is