Control With Brake Function - Danfoss VLT AQUA Drive Series Design Manual

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VLT AQUA Drive Design Guide

2.13 Control with brake function

2.13.1 Selection of Brake Resistor
In certain applications, for instance centrifuges, it is desirable to bring the motor to a stop more rapidly than can be achieved through controlling via
ramp down or by free-wheeling. In such applications, dynamic braking with a braking resistor may be utilized. Using a braking resistor ensures that the
energy is absorbed in the resistor and not in the frequency converter.
If the amount of kinetic energy transferred to the resistor in each braking period is not known, the average power can be calculated on the basis of the
cycle time and braking time also called intermitted duty cycle. The resistor intermittent duty cycle is an indication of the duty cycle at which the resistor
is active. The below figure shows a typical braking cycle.
The intermittent duty cycle for the resistor is calculated as follows:
Duty Cycle = t /T
b
T = cycle time in seconds
t is the braking time in seconds (as part of the total cycle time)
b
Danfoss offers brake resistors with duty cycle of 5%, 10% and 40% suitable for use with the FC202 AQUA drive series. If a 10% duty cycle resistor is
applied, this is able of absorbing braking power upto 10% of the cycle time with the remaining 90% being used to dissipate heat from the resistor.
For further selection advice, please contact Danfoss.
NB!
If a short circuit in the brake transistor occurs, power dissipation in the brake resistor is only prevented by using a mains switch or
contactor to disconnect the mains for the frequency converter. (The contactor can be controlled by the frequency converter).
2.13.2 Control with Brake Function
The brake is protected against short-circuiting of the brake resistor, and the brake transistor is monitored to ensure that short-circuiting of the transistor
is detected. A relay/digital output can be used for protecting the brake resistor against overloading in connection with a fault in the frequency converter.
In addition, the brake makes it possible to read out the momentary power and the mean power for the latest 120 seconds. The brake can also monitor
the power energizing and make sure it does not exceed a limit selected in par. 2-12
the function to carry out when the power transmitted to the brake resistor exceeds the limit set in par. 2-12
Brake Power Limit (kW)
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MG.20.N5.02 - VLT is a registered Danfoss trademark
2 Introduction to VLT AQUA Drive
Brake Power Monitoring
. In par. 2-13
Brake Power Limit (kW)
.
2
, select
33