Vermont Castings Encore FlexBurn 2040 Installation & Operating Manual

Vermont Castings Encore FlexBurn 2040 Installation & Operating Manual

Non-catalytic/catalytic wood burning stove

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Installation & Operating Manual
Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
Encore
FlexBurn
®
Catalytic Wood Burning Stove
Model 2040
For use in the
The French language version of this manual is available online:www.vermontcastings.com
La version française de ce manuel est disponible en ligne : www.vermontcastings.com
1
Non-Catalytic/
®
Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
P R O P E R LY I N S TA L L E D , O P E R AT E D A N D
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
!
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
and liquids in the vicinity of this or any other appliance.
your warranty.
!
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
WARNING
CAUTION
3-90-30005295

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Table of Contents
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Summary of Contents for Vermont Castings Encore FlexBurn 2040

  • Page 1 Do Not Burn Wet or Green Wood. Burning any other type of fuel will void your warranty. The French language version of this manual is available online:www.vermontcastings.com La version française de ce manuel est disponible en ligne : www.vermontcastings.com Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 2: Table Of Contents

    Brown Majolica #0557 Brown Majolica #0198 Twilight #0561 Twilight #3264 #3185 #0127 Firescreen #3190 #0180 #0181 A line of porcelain enamel stove pipe is available in Biscuit, Bordeaux, Brown Majolica colors. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 3 For more information go to: www.P65Warnings.ca.gov Proposition 65 Warning: reproductive harm. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 4: Dimensions

    18-1/2 4 0 mm 35 mm 25-3/4 o exit 23-3/4 lue collar 54 mm 03 mm eig t -1/4 184 mm 8 mm 381 mm Figure 1 ® 2040 dimensions. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 5 The chimney and chimney connector must be in property and personal safety. good condition and kept clean. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 6 The chimney should be thoroughly cleaned before use. or similar concealed space. The whole connector should be Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 7 They often eliminate “ local dealer about these special pieces. the joint between the thimble and the chimney wall must be Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 8 The chimney liner Wall Pass-Throughs enters the chimney. consideration to the following points: requirements. mantel. charts for other installation options. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 9 Protection other use. Figure 9 DO NOT CONNECT THE Encore TO ANY AIR ® DISTRIBUTION DUCT OR SYSTEM. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 10: Floor Protection

    In U. S. installations protector: i. Use the formula in Step 1 to convert values not The protector must be centered under the connector. 39" wide and 45" deep. In Canada: acceptable. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 11 Fireplace installations also have special clearance listed in this manual. Refer to the clearance chart for approved mantel trim shields in this section. NOTE: Installation of the Encore is not permitted in ® alcoves. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 12 Fireplace and Mantel Trim Shields Fireplace and Mantel Trim Clearances Unprotected Protected Mantel Trim Top Trim Side Trim Side Wall Figure 14 mantel piece. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 13 Rear Exit shield Top Exit, chimney connector shield installed Clearance to Combustibles in Front of Stove installations where chimney penetrates the ceiling. 6" Chimney Connector ONLY Top Exit heat shield installed Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 14 Unprotected Surfaces Protected Surfaces Stove Installed Stove Installed Stove Installed Parallel to Wall Stove in Corner Parallel to Wall Parallel to Wall Top Exit Installations Top Exit Installations Rear Exit Installations. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 15 Protected Surfaces Corner Corner Parallel Installations Parallel Installations Installations** Installations** Encore ® : WITH Chimney Connector Heat Shields Unprotected Surfaces Protected Surfaces Corner Corner Parallel Installations Installations** Parallel Installations Installations** Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 16 Shielding for connector is centered behind connector. 48" (1220 mm) Figure 16 wall shields. Reduced clearances to both rear and side walls. Wall comply with codes. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 17 NOTE: clearance and termination must be in compliance with the 211. NOTE: Top sections of the chimney must be removable to level for transportation purposes. Floor Protection Figure 18 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 18: Assembly

    With the handle pointing tighten the nut as far as possible with the pliers. Move the handle to its Figure 20 holding the nut with the pliers. CAUTION Figure 22 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 19: Adjust Leg Levelers

    The wooden removable insert handle opens and closes the holder behind the right front leg. Assemble the handle by Figure 26 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 20 Installing or Removing Catalyst 1. Remove the access cover by gently lifting up and pulling 3. Remove the catalyst by gently pulling it straight out. ceramic components will not be damaged. Figure 30 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 21: Smoke Alarm / Safety Tips

    Depending on the sensitivity Safety Tips is clearly visible. All occupants of the house should know will be in the home. • Evacuate the house immediately before using your stove again. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 22: Operation

    WARNING Figure 33 intermediate positions. regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 23 3. Light the newspaper and close the door. Gradually build Your Encore stove was shipped from the factory with a separately packaged catalytic combustor. When operating let it die out. operation instructions as outlined in the previous section. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 24 Fireplace stoves equipped with doors should be occur when refueling with wet wood or closing the bypass operated only with doors fully open or doors fully reducing the effectiveness of the combustor. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 25 Use this sequence as a guide to successful refueling: Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 26 Use the Air Control Settings that Work Best for You to burn; outdoor air temperature and pressure also affect draft. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 27: Ash Disposal

    CAUTION Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash properly. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 28: Draft Management

    Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 29 The more weathered Dry wood burns readily with a good chimney draft. But with good performance and year of reliable heating. and combustible gases can ‘gas out’ from the wood quickly Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 30: Maintenance

    Adjust the steel cable by either pulling slack out of the cable or allowing more in. Tighten the thumb screw and test the primary control by turning the handle to the open position Figure 43 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 31 Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and replacement are given later in this section. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 32 9. The stove’s doors may need adjustment after you have it may need tightening to compensate for compression of the new gasket. The directions for adjusting the latches are on Page 30. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 33 Replace damaged sections of prefabricated chimney sweep can help determine when replacement is necessary. • Touch up the black paint. • Thoroughly clean the chimney. package. This should be done in conjunction with annual Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 34: The Catalytic Element

    You may have to run your access door. using green or wet wood. necessary. Be sure to protect any surface you use for setting the stove parts aside. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 35 NOTE: Use only the replacement catalyst supplied by a Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 36: Service Parts List

    0002044T (Bordeaux w/Transition Doors) (End Manufacturing Date: March 2017) 0002040T (Classic Black w/TransitionDoors) 0002046T (Twilight w/Transition Doors) (End Manufacturing Date: March 2017) 87 27 26 28 71 Part number list on following page. 05/18 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 37 30002388 Biscuit 30003052 Bordeaux 30006679 Left Side Ebony 30003072 Majolica Brown 30004876 Twilight 30007027 Left Air Manifold 30002408 Right Air Manifold 30005290 Additional service part numbers appear on following page. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 38 Hinge Hardware Post 0081347991 1-00-2473 Cotter Pin, Ashdoor Pre 0081347991 30001749 Pre 0081347991 30002404A Ashdoor Hinge Lower Post 0081347991 1-00-30002404 Ashpan Bracket 1601039 Additional service part numbers appear on following page. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 39 Majolica Brown 30007171 Twilight 30007173 Door Hinge Strip 1308634A Classic Black 30002387A Biscuit 30003055 Bordeaux 30006682 Ebony 30003075 Majolica Brown 30004879 Twilight 30007030 Additional service part numbers appear on following page. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 40 Front Door Handle and Shaft 30002717 Thermostat Friction Spring Pkg of 10 1201846-10 Thermostat Cable 5005471 Thermostat Handle Bolt Pkg of 10 1201243-10 Additional service part numbers appear on following page. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 41 Thermostat Handle Assembly 30007067 Primary Air Cover 30007069 Primary Air Base 30007071 Temperature Probe 30007274 Bracket, Temperature Probe 30007278 Tempertature Probe Assembly 30007283A Additional service part numbers appear on following page. Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 42: Warranty

    Hearth & Home Technologies LIMITED LIFETIME WARRANTY Hearth & Home Technologies, on behalf of its hearth brands (“HHT”), extends the following warranty for HHT gas, wood, pellet and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: WARRANTY PERIOD: is produced in the following table.
  • Page 43 WARRANTY CONDITIONS: other than the dealer from whom you originally purchased the product. • Limited Catalyst Warranty Amount of Time Since Purchase Credit Towards Replacement Cost WARRANTY EXCLUSIONS: 4021- 45 • 08-03-1...
  • Page 44 This warranty is void if: • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited LIMITATIONS OF LIABILITY 4021- 45 • 08-03-1...
  • Page 45 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...
  • Page 46 Vermont Castings • Encore® Flexburn Installation Manual_R43 • 11/18 3-90-30005295...

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