Vermont Castings Encore 2040-CAT-C Installation & Operating Manual
  1. Manuals
  2. Brands
  3. Vermont Castings Manuals
  4. Wood stove
  5. Encore 2040-CAT-C
  6. Installation & operating manual

Vermont Castings Encore 2040-CAT-C Installation & Operating Manual

Hide thumbs Also See for Encore 2040-CAT-C:
Table of Contents

Advertisement

Quick Links

Installation & Operating Manual
Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
Encore
Model 2040-CAT-C
®
Wood Burning Stove
For use in the
United States and Canada
The French language version of this manual is available online: www.vermontcastings.com
La version française de ce manuel est disponible en ligne : www.vermontcastings.com
1
Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19
2425
Encore NC Cover
5/05
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
P R O P E R LY I N S TA L L E D , O P E R AT E D A N D
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
F O L L O W I N S T R U C T I O N S M AY R E S U LT I N
PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you
are overfiring. Close air controls. Overfiring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause a house fire.
Tested and approved for use with dry, seasoned cordwood
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
WARNING
CAUTION
3-90-30007512

Advertisement

Table of Contents
loading

Related Manuals for Vermont Castings Encore 2040-CAT-C

Summary of Contents for Vermont Castings Encore 2040-CAT-C

  • Page 1 Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals. The French language version of this manual is available online: www.vermontcastings.com La version française de ce manuel est disponible en ligne : www.vermontcastings.com Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 2 MINIMUM CLEARANCES TO COMBUSTIBLE CONSTRUCTION / MINIMUM DE DEGAGEMENT Raccord de cheminée: Utilisez un raccord de cheminée de calibre 24 minimum de 6 ”ou 8” connector at least 30” from ceiling. Refer to local building codes and Vermont Castings Owner’s Guide JUSQU’A LA CONSTRUCTION COMBUSTIBLE de diamètre.

  • Page 3: Table Of Contents

    B. Safety Tips ....... 22 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19...

  • Page 4: Product Specific And Important Safety Information

    State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 5: Stove Dimensions

    (470 mm) (635 mm) Top exit 25-3/4” 23-3/4” flue collar (654 mm) (603 mm) height 7-1/4” (184 mm) 27" 15" (686 mm) (381 mm) Figure 1.1 5295 Encore 2N1 dimensions Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 6: Outside Air

    Building Heating Appliance, UL 103. Figure 2 illustrates the two types. The chimney and chimney connector must be in property and personal safety. good condition and kept clean. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 7: Chimney Size

    Wall Pass- unused thimbles. Throughs. Do not pass the connector through an attic, a closet or similar concealed space. The whole connector should be The chimney should be thoroughly cleaned before use. exposed and accessible for inspection and cleaning. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 8 (the “breech”) must the need to cut individual connector sections. Consult your be lined with either a ceramic or metal cylinder, called the local dealer about these special pieces. “thimble,” which is cemented securely in place. Most chimney breeches incorporate thimbles, but the fit must be snug and the joint between the thimble and the chimney wall must be cemented firmly. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 9: Fireplace Installations

    • Check the clearance between the mantel and the using one of these, make sure it has been tested and listed chimney connector, and any combustible trim or the for use as a wall pass-through. mantel. • Check the clearance between the chimney connector and the ceiling. The clearance should be at least 30" (762 mm) with unshielded connectors. Consult the clearance charts for other installation options. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 10 Material Equipment. NOTE: Do not vent your appliance into a factory-built (zero- clearance) fireplace. These appliances and their chimneys are specifically designed as a unit for use as fireplaces. It Floor may void the listing or be hazardous to adapt them for any Protection other use. Figure 2.8 - An approved wall pass-through for the United States. DO NOT CONNECT THIS APPLIANCE TO ANY AIR DISTRIBUTION DUCT OR SYSTEM. ST493 Brick pass thru 11/00 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 11: Floor Protection

    6" (152 mm) connector, the protector must be 10" (254 mm) wide. The protector must be centered under the connector. To meet these requirements, a floor protector must be at least 39" wide and 45" deep. In Canada: A noncombustible floor protector is required under the stove as well. The floor protector must extend 18" (457 mm) to the front (“F,” Figure 2.10), and 8" (203 mm) from the sides and rear. (“D” and “E,” Figure 2.10) To meet these requirements, a floor protector must be at least 43" (1092 mm) wide and 49" (1245 mm) deep. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 12 (up to 9’ (2.7 m)) and stop 1" (25 mm) Clearances may be reduced only by means approved by the below the ceiling. regulatory authority, and in accordance with the clearances Fireplace and Mantel Trim Shields listed in this manual. Refer to the clearance chart for approved A fireplace installation requires special clearance between clearance reduction specifications. the side of the stove and the right and left walls, between the NOTE: Installation of this appliance is not permitted in side of the stove and the decorative side trim on the fireplace alcoves. face, and between the top of the stove and the mantel. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 13 Wall shield B 11/00 be reduced safely. Unprotected side trim (C) that protrudes 3/4" (19 mm) or less from the face of a fireplace must have a minimum clearance of 22" (554 mm), measured from the stove’s top side edge. If the trim extends more than 3/4" (19 mm), it is subject to the requirements for wall clearance. The charts and sample installations that follow list all the clearances required for the various installation configurations of this appliance. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 14 Unprotected Protected Mantel Trim 28" (711 mm) 15" (281 mm) ST253b Top Trim 25" (635 mm) 15" (281 mm) Encore trim clearances Side Trim 22" (554 mm) 11" (280 mm) 02/01 djt Side Wall 22" (559 mm) 11" (280mm) Figure 2.16 - Maintain clearances to combustible components of the mantel piece. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 15: Clearances To Combustibles

    The provided rear shroud must be used in all installations. The flue collar heat shield must be used in all vertical installations. 1. The connector pipe heat shield must extend 36" (914 mm) above flue collar. 2. Using listed double wall oval to round adapter when installing optional 8" oval flue collar. 3. A minimum of 58” (147 cm) from the top of the stove to the ceiling, is required for all installations of this appliance. 6" Chimney Connector ONLY Top Exit, single wall 6" connector (A) 19" (B) 15" (C) 18-1/2" (D) 5" (E) 7" (F) 12" without shields, vertical flue collar (483 mm) (381 mm) (470 mm) (127 mm) (178 mm) (305 mm) heat shield installed Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 16 Stove Installed Stove Installed Parallel to Wall Stove in Corner Parallel to Wall Parallel to Wall Top Exit Installations, No Stove Heat Shields, collar heat shield installed. Top Exit Installations, vertical collar heat shield, and chimney connector heat shields or double-wall connector. Rear Exit Installations. ST628 Encore Clearance Diagrams 02/01 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 17 Parallel Installations Installations** Side (A) Rear (B) Corner (C) Side (D) Rear (E) Corner (F) 32-1/2" 14-5/8" 22-1/2" 19-1/2" 10-5/8" 19-1/8" (826 mm) (337 mm) (572 mm) (495 mm) (235 mm) (470 mm) **To locate center of flue collar for corner installation, add 7-1/8" (181 mm) to the clearance distance from stove corner to wall. Mark off the resulting distance from the corner along both walls. Next, measure the same distance from these two points out from the walls. These last two measurements will meet at a point representing the center of the flue collar. Refer to the diagrams above. ST632a Encore flue centerline Diagrams 02/01 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 18: Mobile Home Installation

    Floor 10. Burn wood only. Other types of fuels may generate Protection poisonous gases (e.g. carbon monoxide). Outside Air Kit Connector 11. If unit burns poorly while exhaust blower is on in home, (i.e. kitchen range hood) increase combustion air. Outside Air Floor Vent Figure 2.17 - Mobile home installation. ST1190 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512 mobile home install...

  • Page 19: Assembly

    ST564 Figure 3.2 - Attach the griddle handle. Move the handle to its final position while still holding the nut with the pliers. handle holder ST516 Attach 12/13/00 CAUTION griddle handle 11/17/00 djt Overtightening can strip tapped threads. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 20: Install Bottom Heat Shield

    Figure 3.8. Sheet Metal Screws Flue Collar Sheet Heat Shield Metal Figure 3.8 - Attach the thermostat handle. Screws ST635 Figure 3.6 - Install flue collar heat shield. Encore Install thermostat handle 2/01 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 21: Fan Kit Installation

    3. Remove the catalyst by gently pulling it straight out, Figure 3.12. Place the catalyst where the catalyst’s ceramic components will not be damaged. Remove Catalyst Figure 3.12 - Remove catalyst. ST1189 remove catalyst Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 22: Smoke Alarm / Safety Tips

    • If the fire isn't too threatening, closing down the stove tight, (damper, primary air, all doors) will help to smother the fire. • Inspect your stove, stove pipe and chimney for any damage caused by the fire and correct any damage before using your stove again. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 23: Operation

    Figure 5.3 - The damper is either open or closed. There are no regulations to alter this setting or otherwise operate this intermediate positions. wood heater in a manner inconsistent with operating instructions in this manual. ST638 Encore damper control 2/01 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 24: Conditioning Your Stove

    During the break-in fires, do not let the 12/99 stove get hotter than 500°F. (260°C) as measured on an optional stove-top thermometer. Adjust the air control lever as necessary to control the fire. Some odor from the stove’s hot metal and the paint is normal for the first few fires. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 25: Adding Fuel

    Hairline cracks will not affect the performance of the combustor, but repeated thermal shocks can result in cells falling out, somewhat reducing the effectiveness of the combustor. ST544 door open 11/00 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 26 Store split wood under cover to keep it dry. Even for short- term storage, be sure to keep wood a safe distance from the heater and keep it out of the areas around the heater used for refueling and ash removal. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 27: Ash Disposal

    Stir the ash with a shovel or poker so that it falls tight-fitting lid. Store the container outdoors away from through the grate slots. all combustible material. • Return the ash pan to its original position in the stove, and close and latch the ash door. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 28 CAUTION Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash properly. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 29: Draft Management

    With prefabricated chimney, bring it down to six to eight feet from the stove. With a masonry chimney, arrange the pipe so that it turns into the chimney within eight feet of the stove. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 30 Dry wood burns readily with a good chimney draft. But with their effects on the stove’s operation, you’ll be rewarded with modern stoves, wood can be too dry and too volatile. Smoke good performance and year of reliable heating. and combustible gases can ‘gas out’ from the wood quickly and densely enough to overload the combustion system. If you hear a rumbling or roaring noise (like a propane torch) from the stove, that is a sign that the stove is over-firing. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 31: Maintenance

    • Dry the glass completely. glass xview Replace Broken Glass Immediately 7/05 Do not operate your stove if the glass in the doors is damaged. If you need to replace the glass, use only the high temperature 5 mm ceramic glass supplied by Vermont Castings. Do not use substitutes. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 32: Damper Adjustment

    Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and makes contact with the door frame. If this procedure doesn’t solve the problem, replace the gasket. Instructions for gasket replacement are given later in this section. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 33: The Chimney System

    Initially, it may require loosening the latch to accommodate the new gasket; after a few weeks, it may need tightening to compensate for compression of the new gasket. See Figure 6.3 for directions on adjusting the latches. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 34 • Touch up the black paint. • Thoroughly clean the chimney. • Inspect for and remove ash build-up behind the combustion package. This should be done in conjunction with annual cleaning of the chimney connector. Inspect the passage behind the combustion package (a mirror will be helpful) and vacuum away ash using a flexible vacuum hose inserted in the passage, Figure 6.6. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 35: The Catalytic Element

    Also, consider any changes in your operating routine. Once you have ruled out any other possible causes for a decline in performance, inspect and clean the combustor if necessary. Be sure to protect any surface you use for setting the stove parts aside. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 36 If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney, the catalytic element will need to be replaced. Contact your nearest Vermont Castings’ Authorized Dealer for information about a replacement element. NOTE: Use only the replacement catalyst supplied by a Vermont Castings dealer. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 37: Service Parts List

    Ending Manufacturing Date: Active 2040-CAT-C (Classic Black) 2044-CAT-C (Bordeaux) 2041-CAT-C (Biscuit) 2046-CAT-C (Twilight) 2042-CAT-C (Majolica Brown) 2040T-CAT-C (Classic Black w/TransitionDoors) 86 27 26 28 70 Part number list on following page. 05/19 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 38 Biscuit SRV30003052 Bordeaux SRV30006679 Left Side Ebony SRV30003072 Majolica Brown SRV30004876 Twilight SRV30007027 Left Air Manifold 30002408 Right Air Manifold 30005290 Additional service part numbers appear on following page. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 39 1600663 Hinge Hardware 1-00-2473 Ashdoor Hinge Lower 1-00-30002404 Ashpan Bracket 1601039 Lower Side Bracket 30005268 Thermostat Handle 1600660 Front Manifold 30002407 Additional service part numbers appear on following page. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 40 30007171 Twilight 30007173 Door Hinge Strip 1308634A Classic Black 30002387A Biscuit SRV30003055 Bordeaux SRV30006682 Ebony SRV30003075 Majolica Brown SRV30004879 Twilight SRV30007030 Additional service part numbers appear on following page. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 41 Front Door Handle and Shaft 30002717 Thermostat Friction Spring Pkg of 10 1201846-10 Thermostat Cable 5005471 Thermostat Handle Bolt Pkg of 10 1201243-10 Additional service part numbers appear on following page. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 42 Primary Air Base 30007071 Temperature Probe 30007274 Bracket, Temperature Probe 30007278 Tempertature Probe Assembly 30007283A Gasket, Ceramic Fiber SRV30007513 Finish Bag SRV30007514 Additional service part numbers appear on following page. Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 43 SRV30003094 Shelf Bordeaux SRV30006689 Majolica Brown SRV30004850 Twilight SRV30007074 Classic Black 1302220A Biscuit SRV30002948 Dragon Bracket Bordeaux 30006690A Majolica Brown SRV30004818 Twilight SRV30007075 Bracket, Left 30002478A Bracket, Right 30002479A Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

  • Page 44: Warranty

    Firebox and heat exchanger, Grate and Stainless Limited Steel Burners, FlexBurn® System (engine, inner 3 years Lifetime cover,access cover and fireback) 90 Days All replacement parts beyond warranty period 4021-645J • 08-03-17 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 45 Consideration must be given to the appliance location and configuration, environmental conditions, insulation and air tightness of the structure. 4021-645J • 08-03-17 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...
  • Page 46 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 352 Mountain House Road • Halifax, Pa 17032 www.vermontcastings.com 4021-645J • 08-03-17 Vermont Castings • Encore® Model 2040-CAT-C Installation Manual_R4 • 07/19 3-90-30007512...

This manual is also suitable for:

2040Encore 2040

Table of Contents