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Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
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Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to make design modifications is reserved. Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
Installation and Wiring with an Eaton 9395P UPS ..............11 Installation and Wiring with an Eaton 93PM UPS ..............18 Eaton Sync Control Operating Instructions ..............26 Startup for UPS Systems Equipped with an Eaton Sync Control ..........26 Understanding Eaton Sync Control Operation ................26 Operation ............................28 Customer Monitoring ........................
The Eaton Sync Control can provide customer remote monitoring of sync control operation and alarms. See paragraph 4.4 for detailed information. Figure 1-1 shows the front view and Figure 1-2 shows the interior view of the Eaton Sync Control. Figure 1-1 Eaton Sync Control Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
Figure 1-2 Eaton Sync Control with Door Open 1.1 Conventions Used in This Manual This manual uses these type conventions: • Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.
• Keep surroundings uncluttered, clean, and free from excess moisture. • Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
1.3 For More Information Refer to the applicable Eaton 9395P User’s and Installation Guide or Eaton 93PM UPS 30-200 kW Users and Installation Guide for the following additional information: • UPS cabinet, optional components, and accessory installation instructions, including site preparation, planning for installation, and wiring and safety information.
2 Installation Plan and Unpacking The Eaton Sync Control is shipped as a separate item and can be mounted on any surface that can safely bear its weight. See paragraph 2.2 for weight, dimensions, and wiring preparation. 2.1 Creating an Installation Plan Before installing the UPS system, read and understand how this manual applies to the system being installed.
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Figure 2-1 Eaton Sync Control dimensions, front view – Dimensions are in millimetres [inches] Figure 2-2 Eaton Sync Control dimensions, top – Dimensions are in millimetres Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
When the Eaton Sync Control has been moved to its installed location, unpacked, and inspected, it is ready for installation and wiring. Use the applicable procedure from the following list to install the Eaton Sync Control to the UPS: •...
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If Building Alarm 1 is being used for another purpose, any unused building alarm on the UPS TB3 terminal board can be used for the Sync Control. Refer to the applicable Eaton 9395P UPS User’s and Installation Guide listed in paragraph 1.3 on page 7 for the UPS TB3 terminal assignments.
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4. If Building Alarm 1 is being used for another purpose, any unused building alarm on the UPS TB3 terminal board can be used for the Sync Control. Refer to the applicable Eaton 9395P UPS User’s and Installation Guide listed in paragraph 1.3 on page 7 for Sync Control for Eaton 9395P and 93PM...
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UPS System-B – Synchronized to Load A TB1-66 Twisted pair Common Return TB1-62 Load Sync Enabled TB1-68 Twisted pair Common Return TB1-67 Ground Terminal Figure 3-1 Eaton Sync Control Typical Control Wiring Termination Locations Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
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If Building Alarm 1 is being used for another purpose, any unused building alarm on the UPS TB3 terminal board can be used for the Sync Control. Refer to the applicable Eaton 9395P UPS User’s and Installation Guide listed in paragraph 1.3 on page 7 for the UPS TB3 terminal assignments.
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Figure 3-3 Eaton 9395P UPS TB6 Terminal Block Detail Figure 3-4 Eaton 9395P UPS (500–600 kVA) Interface Locations for Eaton Sync Control Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
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Figure 3-5 Eaton Sync Control Wiring Diagram with a Parallel 9395P UPS System Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
10. Verify the jumper is installed between Eaton Sync Control terminal TB1-72 and TB1-73 (see Figure 3-7 on page 22). 11. If applicable, complete all customer remote monitoring system wiring interconnections using Table 3-6 on page 21 for wiring requirements.
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If Building Alarm 1 is being used for another purpose, any unused building alarm on the UPS Signal inputs can be used for the Sync Control. Refer to the applicable Eaton 93PM UPS User’s and Installation Guide for the UPS Signal Inputs.
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4. If Building Alarm 1 is being used for another purpose, any unused building alarm on the UPS Signal Inputs can be used for the Sync Control. Refer to the applicable Eaton 93PM UPS User’s and Installation Guide for the UPS Signal Inputs.
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UPS System-B – Synchronized to Load A TB1-66 Twisted pair Common Return TB1-62 Load Sync Enabled TB1-68 Twisted pair Common Return TB1-67 Ground Terminal Figure 3-6 Eaton Sync Control Typical Control Wiring Termination Locations Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
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UPS System-B─Reference Voltage Phase A UPS System-B─Reference Voltage Phase B UPS System-B─Reference Voltage Phase C Figure 3-7 Eaton Sync Control TB1 Terminal Block Detail when Used with 93PM NOTE: If Building Alarm 1 (Signal input1) is being used for another purpose, any unused building alarm on the UPS Signal inputs can be used for the Sync Control.
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Figure 3-8 Eaton 93PM UPS Sync Control Interface of a. the 100 kW to 200 kW Frame and b. 50 kW Frame. Figure 3-9 Eaton 93PM UPS (160–200 kW) Interface Locations for Eaton Sync Control Sync Control for Eaton 9395P and 93PM...
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Figure 3-10 Eaton 93PM UPS X11 Terminal Block Detail Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
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Figure 3-11 Eaton Sync Control Wiring Diagram with a Parallel 93PM UPS System Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
Enable the automatic synchronization action of the Eaton Sync Control by pressing the Load Sync Enable pushbutton on the front of the panel. When enabled, the Load Sync Enable pushbutton illuminates.
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These power supplies are powered from each system's critical load bus. With a complete loss of logic power to the Eaton Sync Control (due to either component failure or power supply fault), each system synchronizes to its own bypass source.
4.3 Operation Perform the following procedures to set up the Eaton Sync Control for operation with your system. See Figure 4-3 and Table 4-1 for the location and explanation of the controls and indicators on the Eaton Sync Control.
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Function and Description PREFERRED SOURCE SELECTOR g either of the two system load buses to be assigned as the Enables or disables the automatic Eaton Sync Control unit. LOAD SYNC ENABLE Switch is illuminated when load sync action is enabled.
4.4 Customer Monitoring The operating status of the Eaton Sync Control is available for the customer's remote monitoring system using dry relay contacts connected to the TB1 terminal strip. Status of the following Eaton Sync Control conditions are provided: •...
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the Eaton Sync Control. CAUTION Refer to the maintenance chapter in the applicable Eaton 9395P or 93PM UPS Installation and Operation Manual before beginning maintenance or repairs on the UPS. Sync Control for Eaton 9395P and 93PM...
5 Recycling the used Eaton Sync Control Do not discard waste electrical or electronic equipment in the trash. For proper disposal, contact your local collecting/recycling/reuse or hazardous waste center and follow the local legislation. These symbols indicate on a product: Use proper local collecting centers meeting local legislation when handling waste of electrical and electronic equipment.
The technical data, information and specifications are valid at the time of printing. The UPS manufacturer reserves the right to modifications without prior notice. Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...
Rated Diversity Factor RDF Rated frequency fn 50 Hz Overvoltage category Certification and Standards Low-voltage switchgear and controlgear assemblies IEC/EN 61439-2 In conformance with EMC directive 2004/108/EC and low voltage directive 2006/95/EC Sync Control for Eaton 9395P and 93PM User’s and Installation Guide...