Installation Procedure iR6570/5570 Series Feb 21 2005...
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Contents Contents 第 1 章 Installation Procedure 1.1 Making Pre-Checks ............................... 2 1.1.1Selecting the Site ............................. 2 1.1.2Checking the Contents............................. 4 1.1.3Name of Parts ..............................7 1.2 Unpacking and Installation............................ 9 1.2.1Points to Note Before Starting the Work......................9 1.2.2Unpacking ............................... 9 1.2.3Installing the Scanner ............................
Contents 1.7 Installing the NE Controller..........................40 1.7.1Installing the NE Controller-A1 ........................40 1.8 Installing the Original Holder ..........................42 1.8.1Checking the Contents ..........................42 1.8.2Installation Procedure ........................... 42 1.9 Installing the Cassette Heater ..........................44 1.9.1Checking the Contents ..........................44 1.9.2Turning Off the Host Machine ........................
Chapter 1 1.1 Making Pre-Checks 1.1.1 Selecting the Site 0008-8566 iR5570 / iR6570 The site must meet the following requirements; if possible, visit the user's premises before the machine is delivered. 1. The place must fall within the following ranges of temperature and humidity. The site must not be near a water faucet, water boiler, humidifier, or refrigerator.
Chapter 1 4. Be sure that the machine's feet will keep in contact with the floor and the machine will remain level. 5. Be sure that the machine will be at least 10 cm from all walls, offering enough space for its use. -Without Options 100 mm or more 500mm...
Chapter 1 Unpacking 1.2.2 Unpacking 0008-7933 Installation iR5570 / iR6570 1) Open the shipping box, and remove the plastic 1.2.1 Points to Note Before covers. Starting the Work 2) Open the cardboard box attached, take a grip  out 0008-8038 of the box, and put it into the front of pickup iR5570 / iR6570 assembly.
Chapter 1 enough to remove the pad. (The machine weight: pinholes of the skid to those of the slope plates, and Approx. 215kg) inlet the pin to the hole respectively. F-1-12 F-1-10 7) Hold the two grips (front/rear) of the main body, slide the main body on the slopes, and take it down 4) Hold the two grips at the pick-up assembly (front/ from the skid.
Chapter 1 Be sure to have the user keep the scanner screw since it is used when the machine is moved. 1.2.4 Installing the Fixing Assembly 0008-7946 iR5570 / iR6570 1) Turn the fixing feeder assembly release lever  in the direction of the arrow (left) to release the transfer/separation corona assembly.
Chapter 1 F-1-18 F-1-16 5) Close the fixing delivery assembly 3) Remove the retaining tape of the tag  and open 1.2.5 Checking the Corona the fixing delivery assembly . Assembly and the Dust- proofing Glass 0008-7948 iR5570 / iR6570 1) Detach the feeder assembly front cover (Right)  using the two screws .
Chapter 1 (The fixing feeder assembly release lever remains released.) 7) Open the toner supply cover. 8) Remove the toner supply cover  using the two screws . F-1-20 3) Pushing the front and the rear of the transfer/ F-1-22 separation corona assembly, pull out the assembly to the front and remove it in the direction of upper 9) Remove the connector cover  using the screw...
Chapter 1 11) Loosen the screw , move the corona assembly fixture  to the direction of the arrow (upper right), and fix again. 12) Remove the connector  and pull out the primary corona assembly . F-1-27 17) Check the dustproof glass, if necessary, clean it using the blower brush.
Chapter 1 1) Open the manual feed tray cover , remove the When mounting the developing assembly, be aware to screw  from the door tape, and fully open the keep the developing cylinder from contact with the manual feed tray cover  sheet metal of the developing assembly support.
Chapter 1 F-1-34 F-1-32 3) After removing the spacers, close the deck/cassette and the lower right cover. 4) Attach the door tape of the manual feed tray cover When removing the spacer, move it to the right and using the screw, and close the tray cover. pull it out lifting the front side.
Chapter 1 1.2.9 Setting Up the Toner Bottle 0008-8101 iR5570 / iR6570 1) Take out the toner bottle from the packing box. 2) Open the toner supply cover , and push down on the lock lever . F-1-38 5) Pull up the lock lever  upward and fix the toner bottle .
Chapter 1 1) Attach the cable clip  in the package to the upper rear cover. F-1-42 1.2.11 Checking F-1-40 Environment Switch 0008-8102 2) Connect the reader communication cable  to the iR5570 / iR6570 reader unit , and clip the cable using the cable clip .
Chapter 1 1.2.13 Stirring the Toner 0008-8071 iR5570 / iR6570 After waiting until the machine is ready for operation, supply the toner from the hopper to the developing unit by operating in service mode. 1) Start service mode. (Press the '*' key, '2' and '8' at the same time, and the * key once again.) F-1-43 2) Make the following selections:...
Chapter 1 1.2.15 Index Paper Attachment 0009-6944 iR5570 / iR6570 1) Decide on either cassette 3 or 4 for use for index paper. Press the releasing button for the cassette, and slide it out to the front. F-1-44 Match the 2 one-touch supports  against the holes  in the cassette;...
Chapter 1 Side registration (margin at the left edge of image): 2.5±1.5mm Leading edge registration (margin at the leading edge of image): 4.0+1.5mm/-1.0mm Refer [Adjusting Side Registration] [Adjusting Leading Edge Registration] if a result is out of specs. * If image density differs between left and right of a copy, adjust the height of the rear of the primary corona wire to correct.
Chapter 1 Paper size plate Cassette size label F-1-49 7) Put back each cassette to the machine. 1.2.18 Adjusting Side Registration 0008-8557 iR5570 / iR6570 F-1-50 <Cassette 3/4> 1) Press the release button to draw out the cassette 3/4. 4) Make sure that the side registration values (left 2) Loosen the 2 fixing screws  on both sides of the margins) of a copy made from the cassette 3/4 are...
Chapter 1 backward to adjust. Backward: The side registration value (left margin) is decreased. Frontward: The side registration value (left margin) is increased. F-1-52 6) Put back the cassette 3/4 to the machine. 7) Perform the following service mode after the F-1-54 adjustment.
Chapter 1 1.2.20 Getting the Machine 1) Move the side plates  to the center. Loosen the 2 mounting screws  of the manual feed tray, and Ready for Installation 0008-8111 adjust the position of the manual feed tray. iR5570 / iR6570 <Storing the drum rotation tool and grip>...
Chapter 1 F-1-63 <Attaching the service book holder> F-1-61 1) Remove the double-faced tape at the back of the service book holder , and attach the holder to the bottom of the machine. 2) Attach the right rear bottom cover with the 2 screws.
Chapter 1 F-1-66 <Mounting the Touch Pen> F-1-64 1) Set the touch pen on the control panel. Prohibited area of affixation - Inside the machine (inside the front cover) - The area blocking the louver - The area blocking the grip F-1-67 <Steps after the machine gets ready for installation>...
Chapter 1 1.3 Checking the Connection to the Network 1.3.1 Overview 0008-8560 iR5570 / iR6570 Perform this procedure only when connecting the machine to networks. If user's network environment is TCP/IP, make sure using Ping that the network settings are properly made. If user's network environment is IPX/SPX or Apple Talk, you don't need to perform this procedure.
4) If OK is displayed, it means that the machine is properly connected to networks. 5) If NG is displayed, it means that the machine is not properly connected to networks. Perform the following troubleshooting.
Chapter 1 1.4 Troubleshooting the Network 1.4.1 Overview 0008-8563 iR5570 / iR6570 Perform this procedure only when connecting the machine to networks. If the machine fails to be connected to networks, any of the following causes is probable. a. Connection failure between networks and the machine b.
Chapter 1 1.5 Installing the Copy Tray 1.5.1 Checking the Contents 0009-4378 iR5570 / iR6570 F-1-69 T-1-4 Delivery Bar 1 pc. Delivery Tray 1 pc. Magnet Catch 1 pc. delivery roll 2 pc. E ring 1 pc. 1.5.2 Turning Off the Host Machine 0009-4207 iR5570 / iR6570 Turning Off the Main Power...
Chapter 1 When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: 1. Hold down on the power switch on the control panel for 3 sec or more. 2.
Chapter 1 F-1-71 2) Fit the delivery roll  to the center pin  of the delivery roller  to attach, and fix the delivery roll with the E ring . F-1-72 F-1-73 3) Attach the delivery roller guide with the 2 screws, and push the fixing feeder unit inside the machine. Close the front cover.
Chapter 1 F-1-75 6) Attach the left cover (upper) with the 2 screws. 7) Attach the copy tray. 8) Attach the delivery bar . F-1-76...
Chapter 1 T-1-6 Card Reader Mount 1 pc. Joint Plate 1 pc. Screw (M4x6) 1 pc. RS Tightening Screw (M4x10) 2 pc. F-1-78 1.6.3 Turning Off the Host Machine 0009-3050 iR5570 / iR6570 Turning Off the Main Power When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: 1.
Chapter 1 F-1-79 1.6.4 Installation Procedure 0009-2212 iR5570 / iR6570 1) Remove the 2 screws , and detach the right cover (upper) . F-1-80 2) Attach the card reader mount  with the 2 screws  included in the package.
Chapter 1 F-1-81 3) Attach the card reader to the joint plate  with the screw and binding washer  included in the package. F-1-82 4) Pass the card reader cable  through the hole  of the card reader mount. F-1-83 5) Attach the card reader with the joint plate attached  to the card reader mount using the screw  included in the package.
Chapter 1 F-1-84 6) Detach the cable  from the machine. F-1-85 7) Connect the card reader cable to the connector . F-1-86 8) Pass the card reader cable  through the 2 clamps .
Chapter 1 F-1-87 9) Cut off the area  of the right cover (upper) shown in the fig. below using nippers. F-1-88 10) Attach back the right cover (upper) detached in step 1). 11) Connect the power cable to a receptacle. 12) Turn on the main power switch, and check the indication requesting for setting the control card.
Chapter 1 1.7 Installing the NE Controller 1.7.1 Installing the NE Controller-A1 0009-2246 iR5570 / iR6570 The following are installation steps specific to iR6570/5570 series. Refer to the Installation Manual included with the NE controller-A1 for various settings, operations check, and points to note.
Chapter 1 F-1-90 5) Attach the controller  to the rear upper cover with the 4 screws . (Use the screws included with the NE controller-A1.) F-1-91 6) Refer to the Installation Manual for the NE controller-A1, and make various settings and check operations.
Chapter 1 1.9 Installing the Cassette Heater 1.9.1 Checking the Contents 0009-4368 iR5570 / iR6570 F-1-95 T-1-8 Heater Unit FM2-4182-000 1 pc. Cassette Stay FB2-7052-000 1 pc. Screws (M4x6) XB1-2400-609 6 pc. 1.9.2 Turning Off the Host Machine 0009-4371 iR5570 / iR6570 Turning Off the Main Power When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard...
Chapter 1 F-1-96 1.9.3 Mounting the Cassette Heater 0009-2431 iR5570 / iR6570 Be sure to disconnect the power plug before starting the work. 1) Open the cable clamp , and disconnect the reader unit communications cable .
Chapter 1 F-1-97 2) Remove the 6 screws , and detach the upper rear cover . F-1-98 3) Remove the 6 screws , and detach the lower rear cover  from the bottom of the machine. F-1-99...
Chapter 1 4) Remove the 3 screws , and disconnect the connector ; then, detach the heat discharge fan  together with the filter. F-1-100 5) Press the release button , and slide out the cassette 4 . F-1-101 6) Lift the inside unit  of the cassette 4 to detach. F-1-102 7) Likewise, detach the inside unit of the cassette 4.
Chapter 1 8) Hook the claw [A] found at the tip on the long hole [B] of the machine; then, fit the cassette stay  in place. F-1-103 Check to make sure that the claw [A] of the cassette stay is securely in place from the machine rear. F-1-104 9) Secure the cassette stay  in place from the rear of the machine using 2 screws .
Chapter 1 F-1-105 10) Secure the cassette stay  in place from the front of he machine using 2 screws . F-1-106 11) Lead the cassette heater connector  through the long hole [A]. At the same time, hook the metal plate [B] of the rear of the cassette heater  on the hole [C] of the cassette stay.
Chapter 1 F-1-107 12) Lift the cassette heater  until it butts against the machine; then, secure it in place using the 2 included screws . F-1-108 13) Connect the cassette heater connector  to the connecter  of the machine.
Chapter 1 F-1-109 14) Mount the removed delivery fan, filter, lower rear cover, upper rear cover, and reader unit communications cable back in place. 15) Fit the inside units back inside the cassettes; then, put the cassettes back in the machine. 16) Connect the power plug, and turn on the machine's main power switch.