Woodward MicroNet Simplex Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Woodward Manuals
  4. Controller
  5. MicroNet Simplex
  6. Installation and operation manual

Woodward MicroNet Simplex Installation And Operation Manual

Digital control
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Released
Product Manual 26166V1
(Revision T, 4/2018)
Original Instructions
MicroNet™ Simplex Digital Control
MicroNet™ Plus Digital Control
Manual 26166 consists of 3 volumes (26166V1, 26166V2, & 26166V3).
Installation and Operation Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MicroNet Simplex and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Woodward MicroNet Simplex

Summary of Contents for Woodward MicroNet Simplex

  • Page 1 Released Product Manual 26166V1 (Revision T, 4/2018) Original Instructions MicroNet™ Simplex Digital Control MicroNet™ Plus Digital Control Manual 26166 consists of 3 volumes (26166V1, 26166V2, & 26166V3). Installation and Operation Manual...
  • Page 2 Revisions— A bold, black line alongside the text identifies changes in this publication since the last revision. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Contents This manual is divided into three volumes:  Volume 1 contains chapters 1–9 (manual 26166V1).  Volume 2 contains chapters 10–16 and the appendixes (manual 26166V2).  Volume 3 contains obsolete sections from Volume1 and Volume 2.
  • Page 4 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 8.3—48/24 Discrete Combo Module (HDD) ....................95   8.4—48 Channel Discrete Input Module ..................... 96   8.5—32 Channel Discrete Output Module ....................100   8.6—64 Channel Discrete Output Module ....................100  ...
  • Page 5 Figure 6-4. CAN Communication Ports (M8 male) ..................61   Figure 6-5. Micronet to Valve CAN Interface ....................61   Figure 6-6. Example of Woodward supplied 5 Pin Standard Cable............61   Figure 6-7. CAN Cable Specification ......................62  ...
  • Page 6 Figure 9-15. Digital Speed Sensor Module Block Diagram ..............123   Table 2-1. MicroNet Plus Configurations ....................13   Table 3-1. MicroNet Simplex Configurations ....................22   Table 5-1. Main PS (24 Vdc Input) ......................42   Table 5-2. Main PS (110 Vac/dc Input) ....................... 43  ...
  • Page 7 Table 9-5. Analog Input Ratings ....................... 117   Table 9-6. 4–20 mA Output Ratings ......................118   Table 9-7. LED Indications of Failure ......................124   The following are trademarks of Woodward, Inc.: LINKnet LINKnet HT MicroNet RTCnet Woodward The following are trademarks of their respective companies: DeviceNet (Open DeviceNet Vendor Association, Inc.)

  • Page 8: Warnings And Notices

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Warnings and Notices Important Definitions This is the safety alert symbol used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 9: Electrostatic Discharge Awareness

    Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.

  • Page 10: Regulatory Compliance

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Regulatory Compliance For LINKnet regulatory information, please refer to the appropriate chapter in Volume 2 of this manual. European Compliance for CE Marking These listings are limited only to those units bearing the CE Marking:...
  • Page 11 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Standard for Certification No. 2.4, 2006: Temperature Class A, DNV/GL: Humidity Class B, Vibration Class B, and EMC Class A Enclosure protection required according to the Rules to be provided upon installation on board.
  • Page 12 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus For ATEX compliance, this equipment must be protected externally against transient disturbances. Provisions shall be made to prevent the power input from being exceeded by transient disturbances of more than 40% of the rated voltage.
  • Page 13 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Safety Symbols Direct Current Alternating Current Both Alternating and Direct Current Caution, risk of electrical shock Caution, refer to accompanying documents Protective conductor terminal Frame or chassis terminal Woodward...

  • Page 14: Chapter 1. General Information

    Communications with the MicroNet platform are available to program and service the control as well as to interface with other systems (Plant DCS, HMI, etc.). Application code is generated by use of Woodward’s GAP program or Woodward’s Ladder Logic programming environment. A service interface allows the user to view and tune system variables.

  • Page 15: Chapter 2. Micronet Plus Systems

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 2. MicroNet Plus Systems 2.1—MicroNet Plus Redundant The MicroNet controls family is developed around the VME chassis and a CPU module that goes into the first active slot of the VME chassis. All I/O modules plug into the remaining slots of the VME chassis.

  • Page 16: Figure 2-1. Micronet Plus Redundant System

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus MicroNet Plus  MicroNet 14 or 8 VME Slot Chassis  Dual CPU's for redundant operation  Single CPU for simplex operation  CPU5200/ CPU5200L and CPU P1020  Simplex or Redundant I/O modules ...

  • Page 17: Figure 2-2. Input Flow

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 2.1.3—Redundant Power Supplies Two load sharing power supplies provide redundant power to the motherboard, CPU and I/O modules. The MicroNet Plus power supplies are 2-slot wide each and are located at each end of the chassis in the designated PS1 and PS2 slots.

  • Page 18: Micronet Plus Redundant Operation

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 2-5. Redundant Inputs This process can be expanded for triplicated inputs. With triplicated inputs, redundant inputs are available if an input fails. It is also possible to determine which input is not valid when using triplicated inputs.

  • Page 19: Micronet Plus Simplex

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus After this diagnostics test is completed, the CPUs will determine if the GAP application on both CPUs is the same.  If they have the EXACT same application CPU1 (located in slot A1) will be SYSCON and initialize the I/O.

  • Page 20: Figure 2-6. Micronet Plus Simplex System Diagrams

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus System Diagrams—MicroNet Plus Simplex MicroNet Plus MicroNet Plus - Simplex (2-rack) MicroNet Plus - Simplex (3-rack)  MicroNet 14 or 8 VME Slot Chassis FAN_1 FAN_2 FAN_3 FAN_1 FAN_2 FAN_3 2-Slot 2-Slot...

  • Page 21: Figure 2-8. Output Flow

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 2-8. Output Flow 2.3.4—Redundant Inputs and Outputs Two levels of redundancy are available. The first involves wiring two external input devices to two separate input channels. See Figure 2-7. In the event of a failed sensor or a failure in the connection from the sensor to the control, a valid input is still available Figure 2-9.

  • Page 22: Micronet Plus Simplex Operation

    The CPU can only be the CPU5200/CPU5200L or CPU P1020.  Assign communication and I/O modules according to your application needs.  Compile and code your application using the Woodward GAP/Coder tools.  Use the AppManager Service Tool to load and start the application over Ethernet. ...

  • Page 23: Figure 2-11. Chas_Stat Block

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Example of MicroNet Plus fault information available from the CHASSIS14 status block. Figure 2-11. CHAS_STAT Block Woodward...

  • Page 24: Chapter 3. Micronet Simplex Systems

    VME chassis. All I/O modules plug into the remaining slots of the VME chassis. The MicroNet Simplex chassis offers single CPU operation with up to 12 VME slots per chassis. The system may be expanded to use multiple chassis to accommodate additional system I/O requirements. Different CPU options are available that provide a variety of system features.

  • Page 25: Figure 3-1. Micronet Simplex System Diagrams

    Figure 3-1. MicroNet Simplex System Diagrams 3.1.1—Single CPU Options The MicroNet Simplex control system offers a single CPU module that must be located in slot A1 of the main chassis. Different CPU options may be selected to run the system.

  • Page 26: Figure 3-2. Input Flow

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 3.1.3—Simplex Inputs and Outputs Each I/O module has connectors on the faceplate. For analog and discrete I/O, cables connect the module to a Field Terminal module (FTM). The FTM is used to connect to the field wiring. For communication modules, FTMs are not used.

  • Page 27: Micronet Simplex Operation

    For discrete outputs, fault detection requires sensing the relay contact state. 3.2—MicroNet Simplex Operation To operate the MicroNet Simplex, the CPU must be in the first user slot (slot A1).  In the GAP application select the MICRONET12 or MICRONET6 chassis type and place an appropriate CPU in the A1 slot.

  • Page 28: Module Replacement

    Live insertion and removal of a CPU or Remote RTN module in the MicroNet Simplex chassis is not recommended. Remove power to the chassis before insertion or removal. This process ensures that all I/O modules will be placed into a known I/O LOCK state upon power down.

  • Page 29: Chapter 4. Chassis Configurations

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 4. Chassis Configurations 4.1—MicroNet Plus 14-Slot Chassis Figure 4-1. MicroNet Plus 14-Slot I/O Chassis The MicroNet Plus 14-slot chassis offers redundant CPU capability and more I/O slots, as well as improvements in airflow and overall system reliability.

  • Page 30: Figure 4-2. Micronet Plus 14-Slot Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus The MicroNet Plus chassis is composed of three blocks with a motherboard inserted in the back of the assembly to make connections between the fans, switches, power supplies, and control modules. See Figure 4-1.
  • Page 31 5 A fuses. If a direct short of this power output occurs, the fuses will blow to protect the motherboard, and the power supplies will shut down with a 24 Vdc power fault. Replacement fuses can be ordered as Woodward P/N 1641-1004. The system must be shut down to replace the fuses safely. 24 Vdc Motherboard Power ...

  • Page 32: Figure 4-3. Outline Drawing Of Micronet Plus Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chassis Outline Drawing The MicroNet Plus 14-slot chassis is physically the same dimensions as the current MicroNet Simplex 12- slot chassis. NOTES:  Add ~2” (~5 cm) to the depth dimension to account for the cable saddles that are not shown on the outline drawing below.

  • Page 33: Figure 4-4. Mounting Template Of Micronet Plus 14-Slot I/O Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 4.1.2—Installation Figure 4-4 shows the mounting template and fasteners to bulkhead mount the chassis. Rack mounting is not recommended. Figure 4-4. Mounting Template of MicroNet Plus 14-Slot I/O Chassis 4.2—MicroNet Plus 8-Slot Chassis Figure 4-5.

  • Page 34: Figure 4-6. Micronet Plus 8-Slot Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Features:  A total of 8 CPU and I/O slots are available for use  A new 2-slot wide, redundant, load sharing power supply is used  Redundant Smart fans are used for early notification of fan-failure ...
  • Page 35 5 A fuses. If a direct short of this power output occurs, the fuses will blow to protect the motherboard, and the power supplies will shut down with a 24 Vdc power fault. Replacement fuses can be ordered as Woodward P/N 1641-1004. The system must be shut down to replace the fuses safely. 24 Vdc Motherboard Power ...

  • Page 36: Figure 4-7. Outline Drawing Of Micronet Plus 8-Slot Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 4-7. Outline Drawing of MicroNet Plus 8-Slot Chassis 4.2.2—Installation Figure 4-8 shows the mounting template and fasteners to bulkhead mount the chassis. Rack mounting is not recommended. Figure 4-8. Mounting Template of MicroNet Plus 8-Slot I/O Chassis...

  • Page 37: Figure 4-9. Simplex Micronet 6-Slot I/O

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 4.3—Simplex 6-Slot I/O This chassis contains six slots for CPU and I/O modules. Normally, this allows one CPU module and five I/O modules. In addition to the six CPU – I/O slots, two power supply positions are provided, which allows for redundant power input.

  • Page 38: Figure 4-10. Outline Drawing Of Micronet 6-Slot I/O

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus From a module connector standpoint, any I/O module can be installed in any of the slots designated for I/O modules. However, when the application software is designed, each module will be assigned to a specific slot and thereafter, the software will expect that specific I/O module to always be in its designated slot.

  • Page 39: Figure 4-11. Mounting Template Of Micronet 6-Slot I/O Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 4.3.2—Installation Figure 4-11 shows the mounting template and fasteners to bulkhead mount the chassis. Rack mounting is not recommended. Figure 4-11. Mounting Template of MicroNet 6-Slot I/O Chassis 4.4—Simplex 12-Slot I/O (Input/Output) 4.4.1—Description...

  • Page 40: Figure 4-12. Simplex Micronet 12-Slot I/O

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 4-12. Simplex MicroNet 12-Slot I/O 4.4.2—Specification The MicroNet is designed around a modular 6-slot chassis (block). Each block consists of a pre-molded cage with a fan for cooling and a temperature switch for high temperature detection. The chassis are cooled by forced air, and either a module or a module blank must be installed in every slot to maintain correct air flow.

  • Page 41: Figure 4-13. Outline Drawing Of Micronet 12-Slot I/O

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Notes:  Add ~2” (~5 cm) to the depth dimension to account for the cable saddles that are not shown on the outline drawing below.  The PE ground connection point is located underneath the left side of the chassis.

  • Page 42: Figure 4-14. Mounting Template Of Micronet 12-Slot I/O Chassis

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 4.4.3—Installation Figure 4-14 shows the mounting template and fasteners to bulkhead mount the chassis. Rack mounting is not recommended. Figure 4-14. Mounting Template of MicroNet 12-Slot I/O Chassis Woodward...

  • Page 43: Chapter 5. Power Supplies

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 5. Power Supplies 5.1—MicroNet Plus Chassis Power Supplies 5.1.1—Module Description The MicroNet Plus Simplex or Redundant controls may use either single or redundant power supplies. Each power supply module produces three regulated outputs: 24 V @ 12 A (max), 5 V @ 32 A (max, derated above 55 degree C external ambient temperature), and 5 V Pre-charge @ 3 A (max).

  • Page 44: Figure 5-1. Power Supply Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 5-1. Power Supply Module 5.1.2—Power Supply Module Specifications  All Temperature ratings specify the System Ambient Temperature as measured at the front of the MicroNet chassis.  The Power Supply operating temperature range is –10 to +65 °C with de-rated 5 Vdc output current above 55 °C.
  • Page 45 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 5-2. Main PS (110 Vac/dc Input) AC Input Operating range: 88 to 132 Vac (47 to 63 Hz) Nominal input voltage rating: 98 to 120 Vac, as on power supply label Maximum input current: 13.6 A...
  • Page 46 MicroNet power supply input ratings for sizing the system’s source or consult Woodward for determining the minimum source requirements. Table 5-1 provides each power supply’s holdup time specification, which is the time the supply will continue to operate within specification after its input power is interrupted.
  • Page 47 If the supply is properly seated but is not working, then replace the supply. Simplex Power Supply Checks The following is a troubleshooting guide for checking areas which may present difficulties. If these checks are made prior to contacting Woodward for technical assistance, system problems can be more quickly and accurately assessed. ...

  • Page 48: Simplex Expansion Power Supplies

    5.2—Simplex Expansion Power Supplies 5.2.1—Module Description The MicroNet Simplex control may use either single or redundant power supplies. A motherboard located on the back of the chassis allows the two power supplies to form a redundant power system providing two separately regulated, 24 Vdc, 12 A outputs;...

  • Page 49: Simplex Power Supply Module Specifications

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Main PS Simplex (24 Vdc Input) Main PS Simplex (120 Vac/dc Input) Figure 5-2. Power Supply Modules 5.3—Simplex Power Supply Module Specifications Table 5-5. Simplex Power Supply Module Specifications Main PS Simplex (24 Vdc Input)
  • Page 50 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus AC (Cont) Maximum Current: 12.1 A Maximum Power: 1062 VA Input Power Fuse/Breaker Rating: 20 A time delay Holdup Time: 1 cycle @ 120 Vac Operating Range: 100 to 150 Vdc Nominal Voltage Rating:...

  • Page 51: Installation

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 5.4—Installation Figure 5-3. MicroNet Power Supply 5.4.1—Input Power Wiring MicroNet controls require a fixed wiring installation for ac applications. Ground leakage exceeds 3.5 mA ac. Maximum ground leakage for ac installations is 7.2 mA at 60 Hz. A ground conductor connected to the chassis is required for safety.
  • Page 52 MicroNet power supply input ratings for sizing the system’s source or consult Woodward for determining the minimum source requirements. Table 5-2 provides each power supply’s holdup time specification, which is the time the supply will continue to operate within specification after its input power is interrupted.

  • Page 53: Power Supply Troubleshooting

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus If the system is configured with the 68040 or 68060 CPU, perform step #4. If the system is configured with the Windows NT CPU, skip step #4 and go to step #5.
  • Page 54 MicroNet Simplex & MicroNet Plus 5.5.2—Simplex Power Supply Checks The following is a troubleshooting guide for checking areas which may present difficulties. If these checks are made prior to contacting Woodward for technical assistance, system problems can be more quickly and accurately assessed. ...

  • Page 55: Cpus

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 6. CPUs 6.1-Network Topologies The information that follows pertains to both CPU P1020 and CPU5200. 6.1.1-Network Topology: As a rule, the MicroNet CPU should not be directly connected to a workstation with a Teamed network setup. A Teamed network, directly connected to MicroNet CPU appears to enhance communication instability with some common industrial protolcols.

  • Page 56: Figure 6-2. Simple Un-Teamed Nic Setup

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 6-2. Simple Un-Teamed NIC Setup Note: A teamed network can be a part of an industrial control system and play an important part in load balancing and failover as a complete system. However, NO DIRECT CONNECTION to a MicroNet Plus CPU by a teamed NIC IP address should be part of the network configuration.

  • Page 57: Figure 6-3. Teamed Network With No Direct Connection To Micronet Cpu

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 6-3. Teamed Network with No Direct Connection to MicroNet CPU Woodward...

  • Page 58: Cpu P1020 Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 6.2—CPU P1020 Module 6.2.1—Module Description The MicroNet CPU Module runs an 800 MHz dual core processor, 512 MB RAM, 768 MB of flash memory, a Real Time clock, and various communication peripherals. These peripherals include (4) general use Ethernet ports (2x 1000Mbps, 2x 100 Mbps), (2) Real Time Network ports, (1) one service port, and (5) CAN ports.

  • Page 59: Figure 6-4. Cpu Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 6-4. CPU Module 6.2.2—Module Configuration Hardware Configuration. The Module Configuration Switch (S2) must be configured properly for CPU mode (main rack, address 0x000) operation. This module will be factory configured appropriately.
  • Page 60 Network Configuration. Ethernet ports (GbE1, GbE2, ENET1, ENET2) can be configured for the customer network as desired. The RTN ports (RTN1, RTN2) are reserved for communicating with Woodward Real Time Network devices such as expansion racks. See the on-site Network Administrator to define an appropriate I/P address configuration for GbE1, GbE2, ENET1, ENET2.
  • Page 61 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Standby Ready (YELLOW)— Active in a redundant system. Indicates that the backup CPU module is in standby mode ready to take over STANDBY System Controller functions in a failover event. In a redundant system, the "SYSCON" CPU module has both SYSCON and STANDBY indicators active.
  • Page 62 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus This module should be reset immediately before removing it from the chassis. This notifies the module that it will be removed and provides a graceful failover to another healthy CPU module if available.

  • Page 63: Figure 6-4. Can Communication Ports (M8 Male)

    Five CAN ports (M8 male connectors) are available for communication with Woodward Valves and other CAN devices. A maximum of 15 Woodward valves configured for operation in the 10 ms rate group may be used. When using redundant CPU modules and a failover occurs, each CAN port automatically performs a failover from the SYSCON to the STANDBY CPU module.

  • Page 64: Figure 6-7. Can Cable Specification

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 6.2.10—CAN Cable Specification Thick trunk cable is preferred and recommended. Most CAN / DeviceNet (trademark of ODVA, Inc.) cable is not rated for temperatures above 80 °C so be careful during installation to avoid hot routing areas.

  • Page 65: Powerpc Cpu5200 Module (Motorola)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 6-4. CPU Fault LED Flash Codes Source Code Fault Code Fault Message WGInitRAMDrives Error WGInitFlashDrives Error CPU in WRONG Slot!! Chassis Switch set to #, must be set to 0 to run...

  • Page 66: Figure 6-8. Powerpc Cpu5200 Module (Motorola)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus RESET Pushbutton RUN / RESET LED Ethernet Ports 1 and 2 Real Time Network Ports 1 and 2 VxWorks Debug Service Port Module Fault and Status Indicators RS-232 / 422 / 485...

  • Page 67: Figure 6-10. Powerpc Cpu5200 Module Hardware Configuration

    Ethernet ports (ENET1, ENET2) can be configured for the customer network as desired. The RTN ports (RTN1, RTN2) are reserved for communicating with Woodward Real Time Network devices such as expansion racks. See the on-site Network Administrator to define an appropriate I/P address configuration for ENET1 and ENET2.

  • Page 68: Table 6-5. Powerpc Cpu5200 Module Front Panel Leds

    255.255.255.0 Network Configuration Utility (AppManager) Woodward's AppManager software can be used to load Control software (GAP), monitor diagnostic faults, and configure Network settings. The AppManager utility can be downloaded from www.woodward.com/ic/software. A PC connection must be made to Ethernet #1 (ENET1) using a RJ45 Ethernet cable.
  • Page 69 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Name Description CPU FAULT (RED)—Actively flashes CPU FAULT fault codes as necessary. CPU Watchdog / Health Faults (RED)—The processor watchdog or Health monitor has tripped and the CPU or Remote RTN module is prevented from running.

  • Page 70: Figure 6-11. Cpu Communications Port (Db9F)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 6.3.5—10/100 BaseT Ethernet Ports There are two 10/100 BaseT Ethernet Ports (RJ45) available to the application software. These ports are full duplex, auto switching, and do not require the use of an Ethernet shield box.

  • Page 71: Figure 6-12. Cpu Service Port (Mini-Din6F)

    Two CAN ports (M12 male connectors) are available for communication with Woodward Valves and other CAN devices. A maximum of 15 Woodward valves configured for operation in the 10 ms rate group may be used. When using redundant CPU modules and a failover occurs, each CAN port automatically performs a failover from the SYSCON to the STANDBY CPU module.

  • Page 72: Figure 6-14. Micronet To Valve Can Interface

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 6-14. Micronet to Valve CAN Interface 6.3.10—CAN Cable Specification Thick cable is preferred and recommended for all uses. Most CAN / DeviceNet (trademark of ODVA, Inc.) cable is not rated for temperatures above 80 °C so be careful during installation to avoid hot routing areas.

  • Page 73: Powerpc Cpu5200L Module (Motorola)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 6.3.11—Troubleshooting and Tuning The MicroNet CPU module runs off-line and on-line diagnostics that display troubleshooting messages through the debug Service Port and AppManager. Off-line diagnostics run automatically on power-up and when the Reset switch is asserted. On-line diagnostics run during normal Control System operation when the GAP application is active.

  • Page 74: Chapter 7. Communication

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 7. Communication 7.1—Remote RTN Module 7.1.1—Module Description The MicroNet Remote Real Time Network (RTN) module is designed to be located in an expansion rack. The module’s primary function is to gather data from local I/O modules and communicate this data to the main rack CPUs while providing redundant failover control of the rack in which it is located.

  • Page 75: Figure 7-1. Remote Rtn Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-1. Remote RTN Module Woodward...

  • Page 76: Figure 7-2. Remote Rtn Module Block Diagram

    (14 slot or 8 slot versions) are supported in up to 7 different remote locations using fiber optic Ethernet switches. It is required to use Woodward approved hardware for robust operation. Table 7-1. System Redundancy Options Using Remote RTN Modules...

  • Page 77: Figure 7-3. Micronet Plus Redundant System (Copper, 3-Rack)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-3. MicroNet Plus Redundant System (copper, 3-rack) Figure 7-4. MicroNet Plus Redundant System (copper, 8-rack) Figure 7-5. MicroNet Plus Redundant System (fiber, 2 locations) Woodward...

  • Page 78: Figure 7-6. Micronet Plus Redundant System (Fiber, 3 Locations)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-6. MicroNet Plus Redundant System (fiber, 3 locations) Note: As of Dec 2016, the dual fiber 3TX/2FX Hirschmann switches were no longer manufactured. For applications requiring dual fiber using the approved Phoenix 7TX/1FX switches, users will need to modify their network configuration as required.

  • Page 79: Figure 7-8. Remote Rtn Module Hardware Configuration

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-8. Remote RTN Module Hardware Configuration RTN Mode The Module Config Switch (S2) is factory configured for RTN mode, expansion rack X1 operation (address 0x001). The Remote RTN module may be re-configured to as needed to operate as expansion chassis 1-7.

  • Page 80: Table 7-2. Remote Rtn Module Front Panel Led's

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 7.1.4—Front Panel Indicators (LEDs) The Real Time Network (RTN) module has the following front-panel LED's. Table 7-2. Remote RTN Module Front Panel LED’s Name Description RUN / RESET (GREEN/RED)—Active RED when the user pushes the reset switch.
  • Page 81 Due to the critical nature of communications with an RTN expansion rack, it is required to use Woodward approved copper and fiber Ethernet switches for robust system operation. At the time of this writing, the following hardware part numbers are approved.

  • Page 82: Figure 7-9. Rtn Service Port (Mini-Din6F)

     Flammability type OFNR (riser, UL-1666)  Minimum bend radius of 7 cm  Refer to Woodward reference dwg 9097-2077 7.1.8—RS-232 Service Port An isolated RS-232 service port is located on the front of the Remote RTN module. This port is for VxWorks operating system use only and cannot be configured for application software use.

  • Page 83: Simplex Main Transceiver (Xcvr) Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 7-3. RTN Fault LED Flash Codes Failure Flash Code RAM Test Failure 1, 4 Real Time Clock Test Failure 2, 2 Floating Point Unit Test Failure 2, 3 Flash Test Failure...

  • Page 84: Figure 7-10. Sio Module Block Diagram

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-10. SIO Module Block Diagram Figure 7-11. SIO Module Woodward...

  • Page 85: Figure 7-12. Rs-422 Terminator Locations

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 7-4. Module Specification Ports 1 and 2: RS-232 @ 110–38.4 kBd Ports 3 and 4: RS-232, RS-422, and RS-485 (software selectable) @ 110–57.6 kBd Software Support: Modbus RTU Modbus ASCII Woodward-specific service interface 7.6.2—Installation...

  • Page 86: Figure 7-14. Termination And Cable Connection Examples

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 7-14. Termination and Cable Connection Examples 7.6.3-Grounding and Shielding The RS-422 and RS-485 specifications state that a ground wire is needed if there is no other ground path between units. The preferred method to do this is to include a separate wire in the cable that connects the circuit grounds together.

  • Page 87: Figure 7-16. Alternate Multipoint Wiring Using Shielded Twisted-Pair Cable Without A Separate Signal Ground Wire

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus The SG (signal ground) connection is not required if signal ground is unavailable. Figure 7-16. Alternate Multipoint Wiring Using Shielded Twisted-Pair Cable without a Separate Signal Ground Wire 7.6.4—Troubleshooting 1. If the SIO module is not functioning or not functioning properly, verify the cable connections.

  • Page 88: Chapter 8. Discrete I/O Modules

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Chapter 8. Discrete I/O Modules 8.1—Introduction There are five types of discrete I/O modules currently available with the MicroNet system. These include two types of 48/24 Discrete Combo module (48 discrete inputs, 24 discrete outputs), 48Ch DI module, 32Ch DO module, and the 64Ch DO module.

  • Page 89: Figure 8-2. Discrete Combo Module (Hddio)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Configuration 1 consists of one 48/24 Discrete FTM connected to the MicroNet Discrete I/O Smart-Plus module via two High Density Analog/Discrete cables. The 48/24 Discrete FTM is then connected to either two 16Ch Relay Modules or one 32Ch Relay Module via a Low Density Discrete Cable(s).

  • Page 90: Figure 8-3. Configuration 1, One 48/24 Discrete Ftm With Relay Module(S)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus For the 24/12 Discrete FTM, 16Ch Relay Module, and the 32Ch Relay Module output specifications, see Chapter 13. Note: This module must be used with Coder Version 5.03 or later. The Coder 4.06 compatible versions are 5466-1156 (TMR) and 5466-1158.

  • Page 91: Figure 8-4. Discrete Input Interface Wiring To A 24 Vdc 48/24 Discrete Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Discrete Inputs Each MicroNet Discrete I/O Smart-Plus module accepts 48 contact inputs. The 48/24 Discrete FTM may supply contact wetting voltage. Optionally, an external 18–32 Vdc power source. If the 24 Vdc internal power source is used for contact wetting, a jumper is required between FTM terminals 98 and 99.

  • Page 92: Figure 8-5. Relay Output Interface Wiring To A 16Ch Relay Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 8-2—Discrete Outputs/Relay Module Configuration Discrete Outputs 16 Channel Relay Mod.(s) 32 Channel Relay Mod. Mod. 1 Ch. 1-8 Ch. 1-8 Mod. 1 Ch. 9, 10 Ch. 9, 10 Mod. 1 Ch. 11, 12 Ch.

  • Page 93: Figure 8-7. Configuration 2, Two 24/12 Discrete Ftms

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Configuration Note Verify that each set of relay contacts meets the power requirements of the circuit with which it is being used. Interposing relays are required when the interfaced circuit demands relay contacts with a higher power rating.

  • Page 94: Figure 8-8. Discrete Input Interface Wiring To A 24/12 Discrete Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Internal External Channel 1 Field Contacts Channel 2 48/24 Discrete Combo Module Jumper (remove for Optional external External excitation) Excitation +24VDC 24Ret TB10 Cable Ground to Sheild DIN rail Figure 8-8. Discrete Input Interface Wiring to a 24/12 Discrete FTM Configuration Notes: ...

  • Page 95: Figure 8-9. Relay Output Interface Wiring To A 24/12 Discrete Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 8-9. Relay Output Interface Wiring to a 24/12 Discrete FTM Configuration Note Verify that each set of relay contacts meets the power requirements of the circuit with which it is being used.

  • Page 96: Figure 8-10. 48/24 Discrete Combo Module Block Diagram

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 8-3. LED Indications of Failure Number of Fault LED Flashes Failure Watchdog Failure No Application Flash Memory Failure Exception Failure FPGA Failure Non-Volatile Memory Error Kernel Watchdog Error MFT Failure Software Slip...

  • Page 97: 48/24 Discrete Combo Module (Hdd)

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Discrete Inputs If a discrete input is not functioning properly, verify the following: Measure the input voltage on the terminal block. It should be in the range of 16–32 Vdc for the low voltage FTM.

  • Page 98: 48 Channel Discrete Input Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 8.4—48 Channel Discrete Input Module 8.4.1—Module Description Each 48 Channel Discrete Input (48Ch DI) Module is connected through two low density discrete cables to two separate FTMs. There are two types of FTMs available for use with the 48Ch DI Module; the 24 Vdc Discrete Input/Output FTM and the Discrete Input (With LEDs) FTM (see Chapter 13 for additional information on this FTM module).

  • Page 99: Figure 8-12. 48Ch Di Module With Two Ftms

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 8-4. Module Specification Number of Channels: Input Type: Optically isolated discrete input Input Thresholds: < 8 Vdc = "OFF" > 16 Vdc = "ON" Input Current: 3 mA @ 24 Vdc Contact Power: Module provides isolated 24 Vdc, 0.3 A...

  • Page 100: Figure 8-13. Discrete Input Interface Wiring With Internal Power Source To A 24 Vdc Discrete Input/Output

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 8-13. Discrete Input Interface Wiring with Internal Power Source to a 24 Vdc Discrete Input/Output FTM Internal External Channel 1 Channel 2 Field Contacts Channel 3 Channel 4 48Ch DI Power Module 1.21K...

  • Page 101: Figure 8-15. Discrete Input Module Block Diagram

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 8.4.4—Troubleshooting Fault Detection (Module Hardware) Each 48Ch DI module has a red Fault LED that is turned on when the system is reset. During initialization of a 48Ch DI module, which occurs after every CPU module reset, the CPU turns the Fault LED on. The CPU module via the VME bus turns off the Fault LED when the CPU has started execution of the application program and verified that the board is present.

  • Page 102: 32 Channel Discrete Output Module

    Number of channels: Update time: 5 ms Output Type: Open drain drivers, intended for use with Woodward relay interface modules. Fault Detection Read back: Output channel status, relay status is not available System Faults: Outputs are turned off if communications with the CPU is lost.

  • Page 103: Figure 8-17. 64Ch Do Module With Relay Modules

    This module receives digital data from the CPU and generates 64 non-isolated relay driver signals. All discrete output modules in the system interface to one or more Woodward Relay Modules, each with 16 or 32 relays. The contacts of these relays then connect to the field wiring.

  • Page 104: Figure 8-18. Relay Output Interface Wiring To A 16Ch Relay Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 8-18. Relay Output Interface Wiring to a 16Ch Relay Module Figure 8-19. Relay Output Interface Wiring to a 32Ch Relay Module Configuration Note Verify that each set of relay contacts meets the power requirements of the circuit with which it is being used.

  • Page 105: Chapter 9. Analog I/O Modules

    I/O, such as all 4-20 mA inputs. 9.2— Combination I/O Modules There are four Analog Combination I/O modules available from Woodward. These are described in sections 9.3 through 9.6 and 9.28 9.3—24/8 Analog Module Module Obsolete.

  • Page 106: Current Output Modules

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9.12—Current Output Modules 9.13—8Ch Current Output (4-20 mA) Module Module Obsolete. See Volume 3, Section 5 for information. 9.14—8Ch Current Output (0–1 mA) Module Module Obsolete. See Volume 3, Section 5 for information.

  • Page 107: Speed Sensor Smart-Plus Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9.27—Speed Sensor Smart-Plus Module The Speed Sensor Smart-Plus module is a MicroNet Plus module that will allow the customer to access information about the module during operation via AppManager. Firmware upgrade can be performed using Service Pack installation via AppManager.

  • Page 108: Figure 9-1. Speed Sensor Smart-Plus Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 9-1. Speed Sensor Smart-Plus Module 9.27.2—Installation The modules slide into card guides in the control's chassis and plug into the motherboard. The modules are held in place by two screws, one at the top and one at the bottom of the front panel. Also at the top and bottom of the module are two handles which, when toggled (pushed outward), move the modules out just far enough for the boards to disengage the motherboard connectors.

  • Page 109: Figure 9-2. Ch Mpu/Eddy Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus It is not recommended that gears mounted on an auxiliary shaft coupled to the rotor be used to sense speed. Auxiliary shafts tend to turn more slowly than the rotor (reducing speed sensing resolution) and have coupling gear backlash, resulting in less than optimum speed control.

  • Page 110: Figure 9-4. Digital Speed Sensor Module Block Diagram

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9.27.5—Troubleshooting Speed ranges are selected from the GAP and the signal is pre-scaled accordingly. The pre-scaled signal then goes to a counter where the period of the signal is measured. The Digital Signal Processor samples the counter's values every 100 microseconds and performs a divide to generate a digital speed signal.

  • Page 111: 24/8 Analog Smart Plus Module

    9. If replacing the module does not fix the problem, replace the FTM. See instructions for replacing the FTM in Chapter 15, Installation. Recommendation: The module should be returned to Woodward every 6 years for health check and technical updates. This health check shall increase in frequency when the module is more than 20 years old.

  • Page 112: Figure 9-6. 24/8 Analog Smart Plus Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Twenty-four channels of 4-20 mA or 0-5V inputs (GAP selectable) with eight channels of 4-20 mA outputs (2-pole 10 ms filter on all input channels, except channels 23 and 24, which have 2-pole 5 ms filter).

  • Page 113: Table 9-3. Module Specification

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 9-3. Module Specification Analog Input Ratings Number of channels: Update time: 5 ms Input range: 0-25 mA or 0-5 V; software and hardware selectable 500 Vrms galvanic isolation to earth ground and control...

  • Page 114: Figure 9-7. Simplex System Configuration Example

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9.28.2—Installation The modules slide into card guides in the control's chassis and plug into the motherboard. The modules are held in place by two screws, one at the top and one at the bottom of the front panel. Also at the top and bottom of the module are two handles which, when toggled (pushed outward), move the modules out just far enough for the boards to disengage the motherboard connectors.

  • Page 115: Figure 9-8. Analog Input Wiring For A 24/8 Analog Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus When configuring the AI Combo block in GAP, set Conf. input field to 1 for all inputs working in 4-20mA current mode. This will allow the block to use the module factory calibration values for inputs that were calibrated with 200 ohm internal resistors on the 24/8 Analog Module.

  • Page 116: Figure 9-9. Analog Output Wiring For A 24/8 Analog Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Analog Outputs There are 8 analog output channels of 4–20 mA with a full scale range of 0-25 mA. All Analog Outputs can drive a maximum load of 600 ohms (load + wire resistance). See Figure 9-4 for analog output connection.
  • Page 117 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Fault Detection (I/O) In addition to detecting the High Density Analog I/O module hardware faults, the application software may detect I/O faults. Analog Input Faults: The application software may be set with a high and low latch set point to detect input faults.

  • Page 118: Speed/Analog Io Combo Smart-Plus Module

    See instructions for replacing the FTM in Chapter 15, Installation (System Level Installation). Recommendation: The module should be returned to Woodward every 6 years for health check and technical updates. This health check shall increase in frequency when the module is more than 20 years old.

  • Page 119: Table 9-5. Analog Input Ratings

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Input Amplitude: 0-24Vpk, Input Impedance: 2000 Ω 12mA short circuit current Eddy ratings Input Frequency Range: 1 Hz to 25 KHz Input Amplitude: 0-24Vpk, Input Impedance: 2000 Ω 12mA short circuit current...

  • Page 120: Table 9-6. 4–20 Ma Output Ratings

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 9-6. 4–20 mA Output Ratings Number of channels: Update time: 5 ms Output Driver: linear Filter: 1 pole at 1ms plus 1pole at 0.25ms Current output: 4–20 mA Current output range:...

  • Page 121: Figure 9-10. Speed/Analog Io Combo Smart-Plus Module

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 9-10. Speed/Analog IO Combo Smart-Plus Module 9.29.3—Installation The modules slide into card guides in the control's chassis and plug into the motherboard. The modules are held in place by two screws, one at the top and one at the bottom of the front panel. Also at the top and bottom of the module are two handles which, when toggled (pushed outward), move the modules out just far enough for the boards to disengage the motherboard connectors.

  • Page 122: Figure 9-11. Simplex System Configuration Example

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 9-11. Simplex System Configuration Example. Speed Inputs Each of the module’s four speed channels accept either a passive magnetic pickup unit (MPU), Prox or Eddy probe. The number of MPU, Prox and Eddy inputs per module is determined by GAP software.

  • Page 123: Figure 9-12. Mpu And Prox Probe Interface Wiring

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9.29.4—FTM Reference See Figure 9-74 below for complete field wiring information for the 4Ch MPU/Eddy FTM. Note the ground connection on pin 37 of the FTM. See Appendix A for part number Cross Reference for modules, FTMs, and cables.

  • Page 124: Figure 9-13. Analog Input Wiring For A 24/8 Analog Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus When configuring the AI Combo block in GAP, set Conf. input field to 2 for all 4-20 mA inputs when used with the Dataforth current input plug-in module. This will allow the block to use the module factory voltage calibration values with a gain factor for a 200 ohm external resistor on the Dataforth FTM.

  • Page 125: Figure 9-14. Analog Output Wiring For A 24/8 Analog Ftm

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Figure 9-14. Analog Output Wiring for a 24/8 Analog FTM 9.29.5—Troubleshooting Speed ranges are selected from the GAP and the signal is pre-scaled accordingly. The pre-scaled signal then goes to a counter where the period of the signal is measured. The Digital Signal Processor samples the counter's values every 100 microseconds and performs a divide to generate a digital speed signal.

  • Page 126: Table 9-7. Led Indications Of Failure

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Table 9-7. LED Indications of Failure Number of Failure Number of Failure LED Flashes LED Flashes Watchdog/MFT Lost Failure Software Failure No Application Power Supply Failure Flash Memory Failure Configuration or Parameter Error...
  • Page 127 Released Manual 26166V1 MicroNet Simplex & MicroNet Plus 9. If replacing the module does not fix the problem, replace the FTM. See instructions for replacing the FTM in Chapter 15, Installation. The FTM does not contain any active components on the MPU inputs, so replacing it should be the last option.
  • Page 128 See instructions for replacing the FTM in Chapter 15, Installation (System Level Installation). Recommendation: The module should be returned to Woodward every 6 years for health check and technical updates. This health check shall increase in frequency when the module is more than 20 years old.

  • Page 129: Revision History

    Released Manual 26166V1 MicroNet Simplex & MicroNet Plus Revision History Changes in Revision T—  IMPORTANT box – EMC Compliance added to Regulatory Compliance Section  Det Norske Veritas replaced by DNV/GL in Regulatory Compliance Section  Warning box added to Special Conditions for Safe Use section.
  • Page 130 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.

This manual is also suitable for:

Micronet plus

Table of Contents