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Woodward MicroNet Simplex manual available for free PDF download: Installation And Operation Manual
Woodward MicroNet Simplex Installation And Operation Manual (130 pages)
Digital Control
Brand:
Woodward
| Category:
Controller
| Size: 3.31 MB
Table of Contents
Table of Contents
3
Warnings and Notices
8
Electrostatic Discharge Awareness
9
Regulatory Compliance
10
Chapter 1. General Information
14
Introduction
14
Chapter 2. Micronet Plus Systems
15
Micronet Plus Redundant
15
Figure 2-1. Micronet Plus Redundant System
16
Figure 2-2. Input Flow
17
Figure 2-3. Output Flow
17
Figure 2-4. Redundant Sensors
17
Micronet Plus Redundant Operation
18
Figure 2-5. Redundant Inputs
18
Micronet Plus Simplex
19
Figure 2-6. Micronet Plus Simplex System Diagrams
20
Figure 2-7. Input Flow
20
Figure 2-8. Output Flow
21
Figure 2-9. Redundant Sensors
21
Figure 2-10. Redundant Inputs
21
Micronet Plus Simplex Operation
22
Module Replacement
22
Latent Fault Detection
22
Figure 2-11. CHAS_STAT Block
23
Chapter 3. Micronet Simplex Systems
24
Micronet Simplex
24
Figure 3-1. Micronet Simplex System Diagrams
25
Figure 3-2. Input Flow
26
Figure 3-3. Output Flow
26
Figure 3-4. Redundant Sensors
26
Micronet Simplex Operation
27
Figure 3-5. Redundant Inputs
27
Module Replacement
28
Latent Fault Detection
28
Chapter 4. Chassis Configurations
29
Micronet Plus 14-Slot Chassis
29
Figure 4-1. Micronet Plus 14-Slot I/O Chassis
29
Figure 4-2. Micronet Plus 14-Slot Chassis
30
Figure 4-3. Outline Drawing of Micronet Plus Chassis
32
Figure 4-4. Mounting Template of Micronet Plus 14-Slot I/O Chassis
33
Figure 4-5. Micronet Plus 8-Slot I/O Chassis
33
Figure 4-6. Micronet Plus 8-Slot Chassis
34
Figure 4-7. Outline Drawing of Micronet Plus 8-Slot Chassis
36
Figure 4-8. Mounting Template of Micronet Plus 8-Slot I/O Chassis
36
Figure 4-9. Simplex Micronet 6-Slot I/O
37
Figure 4-10. Outline Drawing of Micronet 6-Slot I/O
38
Figure 4-11. Mounting Template of Micronet 6-Slot I/O Chassis
39
Figure 4-12. Simplex Micronet 12-Slot I/O
40
Figure 4-13. Outline Drawing of Micronet 12-Slot I/O
41
Figure 4-14. Mounting Template of Micronet 12-Slot I/O Chassis
42
Chapter 5. Power Supplies
43
Micronet Plus Chassis Power Supplies
43
Figure 5-1. Power Supply Module
44
Simplex Expansion Power Supplies
48
Simplex Power Supply Module Specifications
49
Figure 5-2. Power Supply Modules
49
Installation
51
Figure 5-3. Micronet Power Supply
51
Power Supply Troubleshooting
53
Chapter 6. CPU
55
Figure 6-2. Simple Un-Teamed NIC Setup
56
Figure 6-3. Teamed Network with no Direct Connection to Micronet CPU
57
CPU P1020 Module
58
Figure 6-4. CPU Module
59
Figure 6-5. Modular Configuration Switch (S2)
59
Figure 6-3. CPU_P1020 Module Hardware Configuration
59
Figure 6-4. CAN Communication Ports (M8 Male)
63
Figure 6-5. Micronet to Valve CAN Interface
63
Figure 6-6. Example of Woodward Supplied 5 Pin Standard Cable
63
Figure 6-7. CAN Cable Specification
64
Powerpc CPU5200 Module (Motorola)
65
Figure 6-8. Powerpc CPU5200 Module (Motorola)
66
Figure 6-9. CPU Module Block Diagram
66
Figure 6-10. Powerpc CPU5200 Module Hardware Configuration
67
Table 6-5. Powerpc CPU5200 Module Front Panel Leds
68
Figure 6-11. CPU Communications Port (DB9F)
70
Figure 6-12. CPU Service Port (Mini-DIN6F)
71
Figure 6-13. CAN Communication Ports (M12 Male)
71
Figure 6-14. Micronet to Valve CAN Interface
72
Powerpc CPU5200L Module (Motorola)
73
Windows NT Pentium CPU Module
73
Windows NT CPU (Pentium with Dual Ethernet) Module
73
040 CPU Module (Motorola 68040)
73
Cpus
55
Network Topologies
55
Figure 6-1. Simple Teamed NIC Setup
55
Chapter 7. Communication
74
Remote RTN Module
74
Figure 7-1. Remote RTN Module
75
Figure 7-2. Remote RTN Module Block Diagram
76
Figure 7-3. Micronet Plus Redundant System (Copper, 3-Rack)
77
Figure 7-4. Micronet Plus Redundant System (Copper, 8-Rack)
77
Figure 7-5. Micronet Plus Redundant System (Fiber, 2 Locations)
77
Figure 7-6. Micronet Plus Redundant System (Fiber, 3 Locations)
78
Figure 7-7. Micronet Plus Redundant System (Fiber, 8 Locations)
78
Figure 7-8. Remote RTN Module Hardware Configuration
79
Table 7-2. Remote RTN Module Front Panel Led's
80
Figure 7-9. RTN Service Port (Mini-DIN6F)
82
Simplex Main Transceiver (XCVR) Module
83
Simplex Remote Transceiver (XCVR) Module
83
Simplex Transceiver Accessories
83
Ethernet Module
83
SIO Module
83
Figure 7-10. SIO Module Block Diagram
84
Figure 7-11. SIO Module
84
Figure 7-12. RS-422 Terminator Locations
85
Figure 7-13. RS-485 Terminator Locations
85
Figure 7-14. Termination and Cable Connection Examples
86
Figure 7-15. Preferred Multipoint Wiring Using Shielded Twisted-Pair Cable with a Separate Signal Ground Wire
86
Figure 7-16. Alternate Multipoint Wiring Using Shielded Twisted-Pair Cable Without a Separate Signal Ground Wire
87
Chapter 8. Discrete I/O Modules
88
Introduction
88
Micronet Discrete I/O Smart-Plus Module (HDDIO)
88
Figure 8-1. DI/DO Field Wire Shielding Example (Non-Marine)
88
Figure 8-2. Discrete Combo Module (HDDIO)
89
Figure 8-3. Configuration 1, One 48/24 Discrete FTM with Relay Module(S)
90
Figure 8-4. Discrete Input Interface Wiring to a 24 VDC 48/24 Discrete FTM
91
Figure 8-5. Relay Output Interface Wiring to a 16Ch Relay Module
92
Figure 8-6. Relay Output Interface Wiring to a 32Ch Relay Module
92
Figure 8-7. Configuration 2, Two 24/12 Discrete Ftms
93
Figure 8-8. Discrete Input Interface Wiring to a 24/12 Discrete FTM
94
Figure 8-9. Relay Output Interface Wiring to a 24/12 Discrete FTM
95
Figure 8-10. 48/24 Discrete Combo Module Block Diagram
96
48/24 Discrete Combo Module (HDD)
97
48 Channel Discrete Input Module
98
Figure 8-11. Discrete Input Module
98
Figure 8-12. 48Ch DI Module with Two Ftms
99
Figure 8-13. Discrete Input Interface Wiring with Internal Power Source to a 24 VDC Discrete Input/Output
100
Figure 8-14. Discrete Input Interface Wiring with External Power Source to a Discrete Input (with Leds)
100
Figure 8-15. Discrete Input Module Block Diagram
101
32 Channel Discrete Output Module
102
Figure 8-16. Discrete Output Module
102
Figure 8-17. 64Ch DO Module with Relay Modules
103
Figure 8-18. Relay Output Interface Wiring to a 16Ch Relay Module
104
Figure 8-19. Relay Output Interface Wiring to a 32Ch Relay Module
104
Chapter 9. Analog I/O Modules
105
Introduction
105
Combination I/O Modules
105
24/8 Analog Module
105
Dataforth 24/8 Analog Module
105
Analog Combo Module
105
34Ch High Density Versatile Input Module (HDVIM)
105
Current Input Modules
105
8Ch Current Input (4-20 Ma) Module
105
Non-Standard 8Ch Current Input (4-20 Ma) Module
105
Current Output Modules
106
8Ch Current Output (4-20 Ma) Module
106
8Ch Current Output (0-1 Ma) Module
106
Voltage Output Modules
106
8Ch Voltage Output (0-5 VDC ) Module
106
8Ch Voltage Output (0-10 VDC) Module
106
Thermocouple Input Modules
106
8Ch TC (Fail Low) Module
106
8Ch TC (Fail High) Module
106
RTD Input Modules
106
Speed Sensor Smart-Plus Module
107
Figure 9-1. Speed Sensor Smart-Plus Module
108
Figure 9-2. Ch Mpu/Eddy Module
109
Figure 9-3. MPU and Eddy Probe Interface Wiring
109
Figure 9-4. Digital Speed Sensor Module Block Diagram
110
24/8 Analog Smart Plus Module
111
Figure 9-6. 24/8 Analog Smart Plus Module
112
Table 9-3. Module Specification
113
Figure 9-7. Simplex System Configuration Example
114
Figure 9-8. Analog Input Wiring for a 24/8 Analog FTM
115
Figure 9-9. Analog Output Wiring for a 24/8 Analog FTM
116
Speed/Analog IO Combo Smart-Plus Module
118
Table 9-5. Analog Input Ratings
119
Table 9-6. 4–20 Ma Output Ratings
120
Figure 9-10. Speed/Analog IO Combo Smart-Plus Module
121
Figure 9-11. Simplex System Configuration Example
122
Figure 9-12. MPU and Prox Probe Interface Wiring
123
Figure 9-13. Analog Input Wiring for a 24/8 Analog FTM
124
Figure 9-14. Analog Output Wiring for a 24/8 Analog FTM
125
Figure 9-15. Digital Speed Sensor Module Block Diagram
125
Table 9-7. LED Indications of Failure
126
Revision History
129
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