CAME FROG series Installation Instructions Manual

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Installation manual (49 pages)

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Page 1 0115 921 0430 CAME UNITED KINGDOM LTD ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, TECHNICAL NOTTINGHAM, NG10 5BP HELPLINE TEL: 0115 921 0430 FAX: 0115 921 0431 0115 921 0430 INTERNET - www.cameuk.com E-MAIL - enquiries@cameuk.com THE FROG-S KIT CONSISTS OF:...
Page 2 I N T R O D U C T I O N THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL A FROG UNDERGROUND GATE KIT TO A SINGLE GATE. PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK. UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.
Page 3: Table Of Contents
CASING DIMENSIONS OPERATING LIMITS MOTOR TORQUE SETTINGS ZA5 CONTROL PANEL DESCRIPTION ZA5 WIRING DIAGRAM CONTROL PANEL ADJUSTMENTS ELECTRICAL CONNECTIONS DIPSWITCH FUNCTIONS 5.10 RE-HANDING THE MOTOR 6) Contact Information “TIME MARCHES ON BUT CAME AUTOMATION EQUIPMENT STANDS THE TEST OF TIME...”...
Page 4: Installation Of The Foundation
STAGE 1 CIVIL & MECHANICAL SECTION 1.1 - Installation of Foundation Casing THE UNDERGROUND CASING SHOULD BE CONCRETED IN THE GROUND. THE CASING SHOULD HAVE ADEQUATE DRAINAGE TO A SUITABLE SOAK AWAY. WHEN INSTALLING THE FOUNDATION CASING AS A GUIDE ALLOW APPROXI- MATELY 100mm AROUND THE CASING AND 100MM UNDERNEATH THE CASTING FOR CONCRETE.
Page 5: Basic Cable Layout
VOLTAGE CABLE IN EITHER DUCTING OR ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE CARRIED OUT ABOVE GROUND. ALL CAME ACCESSORIES CAN BE WIRED IN 0.2mm STRANDED LOW VOLTAGE CABLE (BURGLAR ALARM TYPE). TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL CABLE.
Page 6: Installing The Motor
1.4 - Installing the Motors INSERT THE MOTORS ONTO THE STUDS IN THE CASING. IF THE GATES ARE HUNG BETWEEN THE POSTS AND THE GATES OPEN INWARDS THE MOTORS NEED TO BE POINTING INTO THE PROPERTY. Fig 5 BACKSTOP 90° A BACKSTOP AND GATE CLOSING STOPS ARE ALWAYS...
Page 7: Fitting The Gate Lock
1.6 - Fitting the Gate Lock Fig. 1 Secure the unlocking device to the FROG shoe with the 4 allen bolts provided. Fig. Unlocking cking To release the gate, raise the protective cap, insert the three sided key and turn it to activate the mechanism.
Page 8 END OF INSTALLATION STAGE 1 BEFORE STARTING STAGE 2 - Wiring & Electrical PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. INSTALLED THE FOUNDATION CASING 2. PREPARED THE CABLING CORRECTLY 3. INSTALLED THE MOTOR CORRECTLY 4. HUNG THE GATE CORRECTLY 5.
Page 9: Fitting The Control Panel In The Casing
Screw positioning holes Fastening screws Green connector point Screws Plug the green connector from the transformer to the PCB ensuring that it connects the correct way. NB FROG Series Motors: connect the black wires coming out of the board to one capacitor.
Page 10: Wiring The Motor
2.2 - Wiring the Motor THE FROG MOTOR ALWAYS COMES PREWIRED AND THE CONNECTIONS TO THE MOTOR SHOULD BE MADE IN THE JUNCTION BOXES AT THE BASE OF THE GATE POST (I.E OUT OF THE GROUND OR FOUNDATION CASING) AS SHOWN IN FIG 3.
Page 11: Wiring In The Safety Photocells
2.3 - Wiring in the Safety Photocells SAFETY BEAMS SHOULD BE FITTED APPROXIMATELY 15 INCHES FROM GROUND LEVEL CONTROL PANEL Fig 8 10 11 SAFETY SAFETY BEAM BEAM TRANSMITTER RECEIVER IF FITTING A SECOND ARC LINE OF SAFETY BEAMS THEN C & NC MUST BE WIRED IN “SERIES” 2.4 - Inserting the Radio Frequency Card Fig 9 INSERT THE RADIO FREQUENCY...
Page 12: Wiring In The Tuned Antenna
2.5 - Wiring in the Tuned Antenna Fig 10 ANTENNA WIRING POINT 2.6 - Coding the Remote Controls 1. REMOVE THE BATTERY COVER & CASING OF THE REMOTE CONTROL HANDSET TO REVEAL THE DIAGRAM BELOW Fig 11 SET THE BANK OF DIPSWITCHES ON ALL REMOTES TO EXACTLY THE SAME...
Page 13 END OF INSTALLATION STAGE 2 BEFORE STARTING STAGE 3 - Commissioning the Control Panel PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. FITTING THE CONTROL PANEL IN THE CASING 2. WIRED THE MOTOR AS SHOWN (Fig 7) 3. WIRED IN THE SAFETY PHOTOCELLS AS SHOWN (Fig 8) 4.
Page 14: Initial Wiring & Control Panel Setup
STAGE 3 COMMISSIONING THE CONTROL PANEL 3.1 - Initial Wiring & Control Panel Setup Fig 12 1. CONNECT POWER TERMINALS L1 - L2 AND A SUITABLE EARTH (L2 BEING LIVE!) 2. SELECT THE MOTOR POWER SETTING ON THE TRANSFORMER TO LEVEL 1 FOR COMMISSIONING 3.
Page 15: Opening & Closing The Gate
5. SELECT DIPSWITCHES 1 & 2 OFF FOR COMMISSIONING Fig 14 6. ENSURE HARD WIRE LINK IS FITTED BETWEEN TERMINALS 1 & 2 AND 2 & C1 Fig 15 L1 L2 U V W E1 ES 10 11 1 2 7 C1 3.2 - Opening &...
Page 16: Control Panel Adjustments
3.3 - Control Panel Adjustments 1. TO SET THE TOTAL RUNNING TIME OF THE MOTORS, ADJUST POTENIOMETER TL TO ALLOW THE MOTORS TO RUN FOR A FURTHER 5-7 SECONDS AFTER THE MOVEMENT CYCLE HAS BEEN COMPLETED (I.E FULLY OPEN OR FULLY CLOSED) Fig 19 TRIMMER TL 2.
Page 17: Automatic Close & Safety Photocells
3.4 - Automatic Close & Activating Safety Photocells Fig 21 1. TO SELECT AUTOMATIC CLOSING, SELECT DIPSWITCH 2 ON. SET THE AUTOMATIC CLOSING TIME BY ADJUSTING POTENTIOMETER TCA TRIMMER Fig 22 6 O’CLOCK FULLY ANTI-CLOCKWISE WILL APPROX. AUTOMATICALLY CLOSE THE GATE AFTER 10 SECONDS AND FULLY CLOCKWISE WILL APPROX.
Page 18: Programming The Remote Controls To The Control Panel
3.5 - Programming the Remote Controls to the Control Panel To use the remote control system, proceed as follows: A) Turn power OFF and insert AF radio frequency board then turn power back on B) Code the transmitter. See the relevant instruction sheet (See Fig 11) C) To store the code on the circuit board Proceed as follows: Press and hold down the YellowCH1 button on the radio receiver...
Page 19 END OF INSTALLATION STAGE 3 PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. SET POWER SETTING, INSERTED MOTOR CAPACITORS, SET DIPSWITCHES FOR COMMISSIONING, ENSURE WIRE LINK IS FITTED BETWEEN TERMINALS 1 & 2 AND 2 & C1 2. SET THE OPENING AND CLOSING TIMES FOR GATES 3.
Page 20: Troubleshooting Guide
4. TROUBLESHOOTING GUIDE A MULTIMETER WILL BE NEEDED PROBLEM SOLUTION 1. CHECK POWER SUPPLY TO THE GATE WILL NOT RESPOND CONTROL PANEL. WHEN GIVEN A COMMAND 2. CHECK CONTROL PANEL FUSES. 3. CHECK HARD WIRE LINK FITTED BETWEEN TERMINALS 1 & 2. 4.
Page 21 SOLUTION PROBLEM 1. AF FREQUENCY CARD NOT FITTED TO GATE WILL NOT RESPOND CONTROL PANEL. TO REMOTE CONTROL COMMAND 2. REMOTE CONTROL HAS NOT BEEN PROGRAMMED INTO THE CONTROL PANEL. 3. REMOTE CONTROL HAS THE WRONG CODE SETTING. 4. “OPERATOR PRESENT” HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE CONTROLS (DIPSWITCH 1).
Page 22: Technical Information
230V a.c 2,5 A 300 W * 240 Nm 1/1152 9 sec. 20 uF * Can be adjusted using CAME control panels 5.2 - Casing Dimensions BOLT FOR REMOVAL Fig 24 & INSERTION OF M6 GREASE NIPPLE (NOT SUPPLIED) 60mm...
Page 23: Motor Torque Settings
5.4 - Motor Torque Settings SEE ALSO PAGE 14 To vary the motor torque, move the indicated spade connector to one of the four position : 1=min, 4=max. N.B. It is always best to start from position one and increase the torque setting as required.
Page 24: Za5 Control Panel Description
Description of Control Panel: The ZA5 control board is suitable for controlling one automation of ATI, FERNI and FROG series 230V swing gates with up to 600W power and 50-60Hz frequency. Wholly designed and built by CAME S.p.A. it meets UNI8612 regulations in force.
Page 25 Other functions available: Automatic closing : The automatic closing timer is automatically activated at the end of the opening cycle. The pre-set, adjustable automatic closing time is automatically interrupted by the activation of any safety system, and is deactivated after a STOP command or in case of power failure.
Page 26: Za5 Wiring Diagram
5.6 - ZA5 Wiring Diagram Terminals 1 and 2, 2 and C1 are normally closed circuits and if they are not used they must be linked L1 L2 U V W E1 ES 10 11 1 2 7 C1 230V A/C Co-axial cable Single-Phase motor with leaf delay on closing cycle...
Page 27: Control Panel Adjustments
5.7 - Control Panel Adjustments Trimmer T.L. - Adjustment of operating time from a minimum of 0 seconds to a maximum of 120 seconds N.B. it is advised to let the motors run on for between 6 and 8 seconds after the last gate has fully close. Trimmer T.C.A - Adjustment of automatic closing time from a minimum of 1 to a maximum of 120 seconds.
Page 28: Electrical Connections
5.8 - Electrical Connections L1 L2 U V W E1 ES 10 11 1 2 7 C1 230V (a.c.) power input 230V (a.c.) single-phase motor max. 600W 230V (a.c.) output in motion (e.g. flashing light - max. 25W) U V W E1 (12V - 15W max.) connection for electrically-actuated lock 24V (a.c.)Powering accessories (max 20W) (24V-3W max.) "gate-opened"...
Page 29 5.10 - Re-Handing the Frog Motors Fig 28 90° LEFT 90° RIGHT ON RECEIPT YOUR FROG MOTOR WILL HAVE BEEN SETUP FOR YOU AS A PAIR I.E LEFT HAND AND RIGHT HAND BUT SHOULD YOU NEED TO RE-HAND THESE MOTORS THE FOLLOWING INSTRUCTIONS WILL SHOW YOU HOW.
Page 30: Dipswitch Functions
NOTES...
Page 31: Re-Handing The Motor
NOTES...
Page 32 6. CONTACT INFORMATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www.cameuk.com E-MAIL: enquiries@cameuk.com THIS INSTALLATION WAS COMPLETED BY: ................................NAME ............

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CAME FROG series Installation Instructions Manual

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