CAME FROG-P KIT Installation Instructions Manual
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CAME FROG-P KIT Installation Instructions Manual

For a “pair” of gates
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CAME UNITED KINGDOM LTD
UNIT 3
ORCHARD PARK INDUSTRIAL ESTATE,
TOWN STREET, SANDIACRE,
NOTTINGHAM NG10 5BP
TEL: 0115 921 0430
FAX: 0115 921 0431
INTERNET - www.cameuk.com
E-MAIL - enquiries@cameuk.com
THE FROG-P KIT CONSISTS OF:
2 X UNDERGROUND FOUNDATION CASINGS
2 X UNDERGROUND GATE MOTORS
1 X CONTROL PANEL
1 X RADIO FREQUENCY CARD
1 X TUNED ANTENNA
2 X REMOTE CONTROL TRANSMITTERS
1 X PAIR SAFETY BEAMS
TECHNICAL
HELPLINE
0115 921 0430

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Summary of Contents for CAME FROG-P KIT

  • Page 1 0115 921 0430 TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET - www.cameuk.com E-MAIL - enquiries@cameuk.com THE FROG-P KIT CONSISTS OF: 2 X UNDERGROUND FOUNDATION CASINGS 2 X UNDERGROUND GATE MOTORS 1 X CONTROL PANEL 1 X RADIO FREQUENCY CARD...
  • Page 2 INTRODUCTION THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL A FROG UNDERGROUND GATE KIT TO A PAIR OF GATES. PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK. UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE. FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.

  • Page 3: Table Of Contents

    INSTALLATION INSTRUCTIONS CONTENTS 1) Stage 1:- Civil & Mechanical Section Page INSTALLATION OF THE FOUNDATION BASIC CABLE LAYOUT LOW VOLTAGE CABLE LAYOUT INSTALLING THE MOTORS HANGING THE GATES FITTING THE GATE LOCK 2) Stage 2:- Wiring & Electrical FITTING THE CONTROL PANEL IN THE CASING WIRING THE MOTORS WIRING IN THE SAFETY PHOTOCELLS INSERTING THE RADIO FREQUENCY CARD...

  • Page 4: Installation Of The Foundation

    STAGE 1 CIVIL & MECHANICAL SECTION 1.1 - Installation of Foundation Casings THE UNDERGROUND CASING SHOULD BE CONCRETED IN THE GROUND. THE CASING SHOULD HAVE ADEQUATE DRAINAGE TO A SUITABLE SOAK AWAY. WHEN INSTALLING THE FOUNDATION CASING AS A GUIDE ALLOW APPROXIMATELY 100MM AROUND THE CASING AND 100MM UNDERNEATH THE CASTING FOR CONCRETE.

  • Page 5: Basic Cable Layout

    1.2 - Basic Cable Layout THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR A PAIR OF MOTORS. THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.

  • Page 6: Installing The Motors

    1.4 - Installing the Motors INSERT THE MOTORS ONTO THE STUDS IN THE CASING. IF THE GATES ARE HUNG BETWEEN THE POSTS AND THE GATES OPEN INWARDS THE MOTORS NEED TO BE POINTING INTO THE PROPERTY. BACKSTOP MOTOR STOP ADJUSTERS CENTRE STOP 90°...

  • Page 7: Fitting The Gate Lock

    1.6 - Fitting the Gate Lock Fig. 1 Secure the unlocking device to the FROG shoe with the 4 allen bolts provided. Fig. 2 Unlocking To release the gate, raise the protective cap, insert the three sided key and turn it to activate the mechanism.
  • Page 8 END OF INSTALLATION STAGE 1 BEFORE STARTING STAGE 2 - Wiring & Electrical PLEASE CHECK THAT YOU HAVE CORRECTLY: Page INSTALLED THE FOUNDATION CASING PREPARED THE CABLING CORRECTLY INSTALLED THE MOTORS CORRECTLY HUNG THE GATES CORRECTLY CHECKED THE MANUAL RELEASE SYSTEM NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO BEGIN STAGE 2 OF YOUR FROG AUTOMATION KIT...

  • Page 9: Fitting The Control Panel In The Casing

    STAGE 2 - WIRING & ELECTRICAL 2.1 - Fitting the Control Panel in the Casing Securely fasten the control panel PCB to the casing with the screws supplied. Screw positioning holes ?? ? ? ? ?? ?? ???? ? Fastening screws ?? ? ?? ? ? ? ?? ? ? ? ? ? ?? ? ?? ? ?? ? ? ? ??

  • Page 10: Wiring The Motors

    2.2 - Wiring the Motors THE FROG MOTORS ALWAYS COME PREWIRED AND THE CONNECTIONS TO THE MOTOR SHOULD BE MADE IN THE JUNCTION BOXES AT THE BASE OF THE GATE POST (I.E OUT OF THE GROUND OR FOUNDATION CASING) AS SHOWN IN FIG 3. UNDER NO CIRCUMSTANCES MUST THE MOTOR BE DISCONNECTED FROM THE GEARBOX AS THIS WILL INVALIDATE THE WARRANTY.

  • Page 11: Wiring In The Safety Photocells

    2.3 - Wiring in the Safety Photocells SAFETY BEAMS SHOULD BE FITTED APPROXIMATELY 15 INCHES FROM GROUND LEVEL Connection of TWO COUPLES for REOPENING DURING THE Connection for REOPENING CLOSURE DURING CLOSURE DIR SAFETY BEAMS C NC C NC C NC CONTROL PANEL DOC SAFETY BEAMS 10 11...

  • Page 12: Wiring In The Tuned Antenna

    2.5 - Wiring in the Tuned Antenna ANTENNA WIRING POINT 2.6 - Coding the Remote Control already active 1. PRESS THE 2 KEYS TOGETHER UNTIL THE LED STARTS FLASHING QUICKLY. 2. PRESS THE BUTTON THAT YOU WANT TO PROGRAMME (THE LED COMES ON CONSTANT).
  • Page 13 END OF INSTALLATION STAGE 2 BEFORE STARTING STAGE 3 - Commissioning the Control Panel PLEASE CHECK THAT YOU HAVE CORRECTLY: Page FITTING THE CONTROL PANEL IN THE CASING 2.1 WIRED THE MOTORS AS SHOWN (Fig 7) 2.2 WIRED IN THE SAFETY PHOTOCELLS AS SHOWN (Fig 8) INSERTED THE RADIO FREQUENCY CARD AS SHOWN (Fig 9)

  • Page 14: Initial Wiring & Control Panel Setup

    STAGE 3 COMMISSIONING THE CONTROL PANEL 3.1 - Initial Wiring & Control Panel Setup CONNECT POWER TERMINALS L1 - L2 AND A SUITABLE EARTH (L2 BEING LIVE!) DO NOT CONNECT THE EARTH TO TERMINAL E AS THIS IS PART OF A LIGHTING CIRCUIT. BRING THE EARTH INTO THE CASING AND TERMINATE USING 15AMP TERMINAL BLOCK (NOT SUPPLIED).

  • Page 15: Opening & Closing The Gates

    SELECT DIPSWITCHES 1 & 2 OFF FOR COMMISSIONING ENSURE HARD WIRE LINK IS FITTED BETWEEN TERMINALS 1 & 2 AND 2 & C1 10 11 S 3 3P 4 5 7 2 C1 CX B1 B2 THE LINK BETWEEN 1 AND 2 MUST REMAIN IN. 3.2 - Opening &...

  • Page 16: Control Panel Adjustments

    3.3 - Control Panel Adjustments TO DELAY ONE GATE LEAF, ADJUST POTENIOMETER TR2M TO DELAY THE CLOSIN OF GATE NO. 2 IN THE CLOSING CYCLE. TRIMMER TR2M TO SET THE TOTAL RUNNING TIME OF THE MOTORS, ADJUST POTENIOMETER TL TO ALLOW THE MOTORS TO RUN FOR A FURTHER 5-7 SECONDS AFTER THE MOVEMENT CYCLE HAS BEEN COMPLETED (I.E FULLY OPEN OR FULLY CLOSED).

  • Page 17: Automatic Close & Safety Photocells

    3.4 - Automatic Close & Activating Safety Photocells TO SELECT AUTOMATIC CLOSING, SELECT DIPSWITCH 2 ON. SET THE AUTOMATIC CLOSING TIME BY ADJUSTING POTENTIOMETER TCA TRIMMER 6 O’CLOCK POSITION FULLY ANTI-CLOCKWISE WILL APPROX. AUTOMATICALLY CLOSE THE GATES AFTER 10 SECONDS AND FULLY CLOCKWISE WILL APPROX. CLOSE THE GATES AFTER 80 SECONDS. A SENSIBLE SETTING IS ABOUT HALWAY (I.E 6 O’CLOCK POSITION) WHICH WILL AUTOMATICALLY CLOSE THE GATES AFTER APPROX.

  • Page 18: Programming The Remote Controls To The Control Panel

    3.5 - Programming the Remote Controls to the Control Panel To use the remote control system, proceed as follows: Turn power OFF and insert AF radio frequency board then turn power back on Select a transmitter to be the master. (See Fig 11) To store the code on the circuit board Proceed as follows: Press and hold down the programming button on the radio receiver card (the signal...
  • Page 19 END OF INSTALLATION STAGE 3 PLEASE CHECK THAT YOU HAVE CORRECTLY: Ref Page SET POWER SETTING, INSERTED MOTOR CAPACITORS, SET DIPSWITCHES FOR COMMISSIONING, ENSURE WIRE LINK IS FITTED BETWEEN TERMINALS 1 & 2 AND 2 & C1 SET THE OPENING AND CLOSING TIMES FOR GATES ADJUSTED THE CONTROL PANEL IF REQUIRED, ACTIVATED AUTOMATIC...

  • Page 20: Troubleshooting Guide

    4 - TROUBLESHOOTING GUIDE A multimeter will be needed PROBLEM SOLUTION GATE WILL NOT RESPOND CHECK POWER SUPPLY TO THE WHEN GIVEN A COMMAND CONTROL PANEL. CHECK CONTROL PANEL FUSES. CHECK HARD WIRE LINK FITTED BETWEEN TERMINALS 1 & 2. CHECK THAT CAPACITORS ARE FITTED AND WIRED CORRECTLY.
  • Page 21 “OPERATOR PRESENT” HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE CONTROLS (DIPSWITCH 1). WRONG FREQUENCY CARD FITTED FOR THE REMOTE CONTROL. IF THE PROBLEM IS STILL APPARENT CONTACT THE CAME TECHNICAL HELPLINE: 0115 921 0430 THIS INSTALLATION WAS COMPLETED BY: .................

  • Page 22: Technical Specifications

    20 uF 9 sec. 11 kg 2,5 A 1/1152 230V a.c 300 W * 320 Nm * Can be adjusted using CAME control panels 5.2 - Casting Dimensions BOLT FOR REMOVAL & INSERTION OF M6 GREASE NIPPLE (NOT SUPPLIED) 60mm 60mm...

  • Page 23: Motor Torque Settings

    5.4 - Motor Torque Settings SEE ALSO PAGE 14 To vary the motor torque, move the indicated spade connector to one of the four position : 1=min, 4=max. N.B. It is always best to start from position one and increase the torque setting as required.

  • Page 24: Za4 Control Panel Description

    Micro-processor controlled electrical cabinet powered by 230V (a/c) at 50-60Hz, single phase. Designed for control of CAME (ATI/FERNI/FROG), for hinged gates, hinged industrial doors. Designed and built entirely by CAME to meet UNI8612 safety standards at an IP 54 level of protection. Housing made of ABS is equipped with vents to provide internal air circulation.
  • Page 25 Other functions available: Automatic closing : The automatic closing timer is automatically activated at the end of the opening cycle. The pre-set, adjustable automatic closing time is automatically interrupted by the activation of any safety system, and is deactivated after a STOP command or in case of power failure.

  • Page 26: Za4 Wiring Diagram

    5.6 - ZA4 Wiring Diagram Terminals 1 and 2, 2 and C1 are normally closed circuits and if they are not used they must be linked L1 L2 U V W X Y E1 10 11 1 7 C1 230V A/C Single-Phase motor Co-axial cable Single-Phase motor with leaf delay...

  • Page 27: Control Panel Adjustments

    5.7 - Control Panel Adjustments Trimmer T.L - Adjustment of operating time from a minimum of 0 seconds to a maximum of 120 seconds N.B. it is advised to let the motors run on for between 6 and 8 seconds after the last gate has fully close. Trimmer T.C.A - Adjustment of automatic closing time from a minimum of 1 to a maximum of 120 seconds.

  • Page 28: Electrical Connections

    5.8 - Electrical Connections L1 L2 Y E1 10 11 7 C1 Power supply for control panel Connection for motor one (delay in opening) Connection for motor two (delay on closing) 230V (A.C) 25W max output in motion (e.g. flashing light) “Gate Open”...

  • Page 29: Re-Handing The Motor

    5.9 - Re-Handing the Frog Motors RIGHT CENTRE STOP 90° 90° LEFT ON RECEIPT YOUR FROG MOTORS WILL HAVE BEEN SETUP FOR YOU AS A PAIR I.E LEFT HAND AND RIGHT HAND BUT SHOULD YOU NEED TO RE-HAND THESE MOTORS THE FOLLOWING INSTRUCTIONS WILL SHOW YOU HOW. SCREW THE M10 X 100MM BOLT (A) AND THE M10 NUT (B) INTO THE MOTOR TRANSMISSION ARM AS SHOWN IN FIGURE ABOVE.
  • Page 30 NOTES...
  • Page 31 NOTES...

  • Page 32: Contact Information

    6. CONTACT INFORMATION UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www.cameuk.com E-MAIL: enquiries@cameuk.com THIS INSTALLATION WAS COMPLETED BY: ................. NAME.............. ADDRESS........................................................TEL......MOBILE......DATE OF INSTALLATION........

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