Related Manuals for J&M 32 Series
Summary of Contents for J&M 32 Series
- Page 1 32 Series GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708...
- Page 2 Stance Front Opposite Auger Auger Side Side Rear...
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Page 3: Table Of Contents
Table of Contents 6 ................... .To The Dealer 7 . -
Page 4: To The Dealer
To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg. -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating: 1. -
Page 6: Specifications
Specifications SPECIFICATIONS MODEL 2032 Capacity 2,050 Bushels Auger, One Vertical 22” Auger, One Horizontal 20” Unload Rate Up to 810+ Bushels/Minute Pivot Shank 7” Diameter Tongue Weight Empty 3,100 lbs. Loaded 6,200 lbs. Total Weight 34,300 lbs.* (approx.) Compaction Rate 14.4 lbs/sq inch Tracks (2) 46”x151”... -
Page 7: Bolt Torque Chart
Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 8: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing... - Page 9 X-Tended Reach Logo w/ Oval and Website Decal 25” x 13” JM0048321 Caution Lower Rest Decal JM0037662 Important, 3x Wide Turns Tracks Decal JM0021247 10 Open and Close Decal for 32 Series Indicator JM0043138 11 Warning, Keep Hands Away Decal JM0018039 12 Danger, Keep Hands and Clothing Away Decal JM0018035 13 J&M Oval Decal (Medium) 5-1/2”x8-1/2”...
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Page 10: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 11: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: • Have the safety instructions been read and clearly understood by the operator(s) of this machine? •... - Page 12 Operating Instructions IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below. TOW LOADS SAFELY: Observe these recommended maximum road speeds, or local speed limits which may be lower: • Grain cart empty: Do not travel more than 20 mph (32 km/hr) and do not tow loads more than 1.5 times the pulling unit’s weight. •...
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Page 13: Removing Dirt From The Restrictors On The Hydraulic Cylinder
Troubleshooting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY. Trouble Possible Cause Possible Remedy Faulty check valve Replace check valve. Faulty lock and load solenoid Disconnect power to lock and load. -
Page 14: Lubrication Service Schedule
Lubrication Service Schedule WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART 90 DEGREE REAR GEARBOXES: Gearbox lubricant has been added to the gearboxes during final assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. For the gearbox on the left while looking at the rear of the cart, the fluid level should be between the bottom and halfway point of the 2”... - Page 15 Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. The following grease fittings should be serviced before the grain cart is put into operation: PTO & DRIVELINE: The grease fittings on the PTO should be serviced after every 8 hours of use. Service the grease fittings on each of the drive bearings and the universal joints after every 8 hours of use.
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Page 16: Adjusting The Lower And Upper Flighting
Adjusting the Lower and Upper Flighting WARNING MAKE SURE ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. LOWER FLIGHTING - If the drive dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2”... -
Page 17: Rear Disconnect Annual Maintenance
Rear Disconnect Annual Maintenance Before using the cart for the season: Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the first gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended. Check the face of the disconnect paddle for excessive wear (1/32” or more). In the event of excessive wear (1/32” or more), contact the J&M Service Department. -
Page 18: Repair Parts List And Diagrams
Repair Parts List and Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous. -
Page 19: Hitch Assembly
Hitch Assembly Description Part No. 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 Cast Iron Spade 2-1/4” Pin Hole JM0020529 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 3/4”-16 x 2-1/2”... -
Page 20: 90 Degree Gear Box
90 Degree Gear Box Takes 80 Ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 Shaft Cross (09-70312) JM0046081 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 Gear Shaft - 17 Teeth (71-06194) JM0046075 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068... -
Page 21: Directional Gear Box
3 Directional Gear Box Takes 96 Ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002) JM0025069 Housing Set (Top and Bottom) for Weasler Gearbox (70-76010) JM0046058 Gearbox Exterior Dust Seal 1-3/4”... -
Page 22: Driveline
Driveline 23 24 NOTE: Cart uses 2 half moon keys on each driveline. NOTE: Bolt and nut are used on U-joint and driveline shields. - Page 23 Drive Shaft, 1-3/4” x 144” (DS-134144) JM0021242 3 Keyed LF Hydraulic Hose Holder JM0021437 Long Fold Hydraulic Hose Holder Weldment JM0049268 10 97” Hydraulic Hose Shield (1312, 1412, 1522, 32 series) JM0020941 11 32 Series PTO Shield JM0038119 12 2” x 48” PVC Pipe JM0039449 13 2”...
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Page 24: Drag Auger Disengage
Drag Auger Disengage Description Part No. Rear Gearbox Mount Weldment JM0046340 1/2” Gr2 Z Lock Washer JM0019021 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2”-13 x 1-1/4” Gr5 Z SF Hex Bolt JM0010002 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 5/8”... -
Page 25: Clean Out Doors
16 Drag Auger Clean Out Door Handle Latch JM0047593 17 Clean Out Gate Pipe Guide Weldment JM0045561 18 32 Series Clean Out Gate Handle (32-1/4”) JM0043146 19 #8-32 Z Nylon Locking Hex Nut JM0012334 20 Vertical Clean Out Door Latch (32 Series) JM0049152 21 #8-32 x 1/2”... -
Page 26: Feed Gate
Feed Gate Description Part No. Feed Gate Master Link 1/2” Thick with Bronze Bushings JM0051055 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 Bronze Bushing 3/4” ID x 7/8” OD x 1/2” JM0051109 1” x 3” Clevis Pin with Cotter Pins JM0019407... -
Page 27: Lower Auger Assembly
JM0036046 Limit Switch for Field Light (ME-8111) JM0036040 10 20” Horizontal Auger Hanger Bracket JM0038732 11 Bottom Vertical Auger (145-3/16” Lg) (32 Series) JM0036809 12 Front Horizontal Auger (128-5/8” Lg) JM0042920 13 Rear Horizontal Auger (120-1/2” Lg) JM0042922 14 1/2”-13 Gr5 Z SF Hex Nut JM0002153 15 1/2”-13 x 1-1/2”... -
Page 28: Upper Auger Linkage
JM0035075 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146 10 22” Hinge Pin w/ Keeper Weldment (23” Lg) (12,22 & 32 Series) JM0024966 11 5/8”-11 x 1-1/2” Gr5 Z Hex Bolt JM0002103 12 1” x 3-1/2” Clevis Pin with Cotter Pins... -
Page 29: Upper Auger Assembly
Part No. *-B = Blue 1 22” Upper Flighting (127” Lg) JM0038528 *-G = Green 2 22” 32 Series Top Tube Weldment JM0037727* *-Y = Yellow 3 3/8”-16 Gr5 Z SF Hex Nut JM0002152 *-BLK = Black 4 Upper Auger Rest Plate JM0034981 5 3/8”-16 x 1”... -
Page 30: Spout Assembly
Spout Assembly... - Page 31 21 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 22 1/2” ID x 2-1/4” OD Flat Washer - 1/8” Thick JM0019081 23 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 24 UHMW - 0.25 Angle Iron - Spout Guide JM0034308 25 32 Series Tip Spout Assembly JM0047941...
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Page 32: Hydraulic Hoses & Cylinders
Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x12” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Tip Spout Cylinder” “Door Cylinder” “Fold Cylinder” Couplers welded to Shell... - Page 33 Hydraulic Hoses & Cylinders Description Part No. 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 34: Auto-Gate Shut-Off Hydraulics
Auto-Gate Shut-Off Hydraulics 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x12” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Tip Spout Cylinder” “Door Cylinder” “Fold Cylinder” Couplers welded to Shell... - Page 35 Auto-Gate Shut-Off Hydraulics Description Part No. 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab Ends) (HC-FCS) JM0018564 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 1/4”...
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Page 36: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Auto-Gate Hydraulic Valve JM0026247 4 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 5 Auto Gate Active Decal JM0046612... -
Page 37: Lights And Wiring
Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Yellow Wire) (Green Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817... -
Page 38: 5-Point Scale System
5-Point Scale System GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 39: Gate Indicator Display Assembly
Open and Close Decal for 32 Series Indicator JM0043138 #6-32 x 3/4” Hex Bolt JM0048557 9/32” ID, 3/4 OD x 7/16” Plastic Spacer for 32 Series Indicator Box JM0048556 1/4”-20 x 2” Gr5 Z Hex Bolt JM0048072 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/2”-13 Gr2 Z Centerlock Hex Nut... -
Page 40: Sideboards
Sideboards... -
Page 41: Inspection Windows
Back Leaner Board - 32 Series (177”) JM0042375 Corner Sideboard Bracing - 32 Series Leaner JM0043221 Small Corner - 32 Series Leaner (7-5/8” x 3-13/16”) JM0042550 Back Triangle Board - 32 Series Leaner JM0042540 Back Leaner Corner Brace - 32 Series (33”) JM0042545 Main Brace - 32 Series Leaner (41-15/16”) -
Page 42: Auger Rest Assembly
Auger Rest Assembly Description Part No. 1/4” Diameter Snap Ring JM0001870 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 Cable Guide for X-tended Reach Auger Rest JM0046922 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 1/4” ID, 3/4” OD Z Flat Washer JM0003090 1/4”-20 x 2”... -
Page 43: Ladder Assembly
3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Side Swing Ladder Mount Bracket JM0012865 Swing Out Ladder Adjustable Tab JM0020977 32 Series Ladder JM0038740 Ladder Support Leg JM0012926 10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 11 Ladder Guide - 3/16”... -
Page 44: Roll Tarp Assembly
Roll Tarp Assembly 49 50 44 51 46... - Page 45 Roll Tarp Assembly Description Part No. Rear End Cap Plate for Glide Right - Leaner Large 121-5/8” JM0045319 3/8”-16 Gr2 Z Centerlock Hex Nut JM0001512 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 Rear End Cap Plate for Glide Right - Leaner Small 45-5/8” JM0045323 1/4”-20 x 1/2”...
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Page 46: Spring Return Assembly
Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr2 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”...